Tensile Strength Values Research Articles

Impact of sulfur compounds on motorbike wheel damper rubber manufacturing materials with 3 Phr, 4 Phr, and 6 Phr compositions

Rubber force is a simple but important thing for vehicles. This component is located in the rear wheel drum which is directly connected to the gear. Many factors influence the damage to this component. This research aims to determine how much influence stearic acid has on the hardness and tensile strength values of the lifting rubber compound. The materials used to make the compound are rubber smoked sheet (RSS) and synthetic rubber mixed with the chemicals stearic acid, black carbon white oil, ZnO, paraffin wax, MBTS, comaron resin and sulfur. These ingredients are mixed using two roll mixing until they combine and form a compound sheet. To determine the maturation time of rubber, a rheometer process is carried out. The next process is vulcanization of rubber using a mold that is pressed at a temperature of 1600C and a pressure of 150 psi. Tensile testing uses rubber testing equipment with SNI ISO 37: 2015 (IDT–2011) standards. Hardness testing uses a tool with a Shore A hardness tester scale with ISO 7619–1:2010 standards. Based on the results of the tests carried out, the addition of sulfur has a very significant effect on the hardness value and tensile strength value. For the hardness value of compound 3 with a sulfur composition of 6 phr, it has the highest hardness, namely 77 Shore A and the lowest value is composition 1 with a hardness value of 65.6 Shore A. The highest tensile strength value is 15,394 N/mm2 in composition 1 and the lowest value is in composition 3 with a value of 11.44 N/mm2

Study of the effective fraction of areca nut husk fibre composites based on mechanical properties

Areca nut husk fibers have the potential to be used as reinforcement in polymer composites as a substitute for synthetic fibres. In the manufacture of fibre composites, one of the important factors in determining the strength is the matrix to fibre ratio. This study aims to determine the effective ratio or fraction between areca nut husk fibre and orthophthalic polyester resin. Before using areca nut husk fibre, it was chemically treated so that only cellulose remained in the fibre. The areca nut husk fibre was processed into sheets. The composite was manufactured using the hand lay-up technique. Tensile and flexural tests were carried out to determine the mechanical properties. Based on the results of the tests conducted, there are differences in the mechanical properties of the composites. The tensile test results show that the 40% fibre fraction has the highest tensile strength and modulus values. On the other hand, in the flexure tests, the highest tensile strength and modulus values are found in the 30% fibre fraction.

Effect of Layers on Delamination and Tensile Strength of Woven Fiber Composites with Polyester Matrix

A composite is a combination of 2 or more different materials. The composite joining process can use adhesives or mechanically by making holes. During the process of making holes in the composite, it can cause delamination in the composite. Delamination and layer thickness greatly influence the strength of hollow composite joints. This research aims to determine the effect of delamination factors and the number of layers on the tensile strength value of the composite. The materials used in this research are polyester resin and woven glass fiber. The method used is vacuum bagging with variations in the number of layers, namely 3 layers, 4 layers, 5 layers, and 6 layers. Tensile testing refers to ASTM D638 standards. Specimens that have been cut according to standards will then be perforated in the center with a hole diameter of 4 mm using a milling machine. The highest tensile strength value was obtained in the 6-layer variation of 237.448 MPa and the lowest value was obtained in the 3-layer variation of 186.221 MPa. The delamination value greatly influences the tensile strength of the composite, where the more layers, the delamination value will decrease and increase the tensile strength of the composite.

Transition Between Mechanical and Geometric Controls in Glacier Crevassing Processes

AbstractHerein, fast fracture initiation in glacier ice is modeled using a Material Point Method and a simplified constitutive law describing tensile strain softening. Relying on a simple configuration where ice flows over a vertical step, crevasse patterns emerge and are consistent with previous observations reported in the literature. The model’s few parameters allows identification of a single dimensionless number controlling fracture spacing and depth. This scaling law delineates two regimes. In the first one, ice thickness does not play a role and only ice tensile strength controls the spacing, giving rise to numerous surface crevasses, as observed in crevasse fields. In this regime, scaling can recover classical values for ice tensile strength from macroscopic field observations. The second regime, governed by ice bending, produces large‐scale, deep fractures resembling serac falls or calving events.

The Effect of Carboxymethyl Cellulose (CMC) Addition on The Quality of Biodegradable Plastic from Corn Cob

This study aims to determine the effect of CMC addition on thickness, tensile strength, elongation and biodegradation of biodegradable plastic from corn cob starch. In this study, the addition of Carboxymethyl Cellulose which plays a role in increasing the tensile strength of biodegradable plastics. This research was conducted in 2 stages. The first stage is varying CMC as much as 20%, 30%, 40%, 50% and 60% (w/b starch) and the second stage is mixing corn cob starch as much as 2 grams with CMC 20% - 60% w/b starch. The test results showed that the addition of CMC concentration of 20% w/w with corn cob starch mixing material had an effect on increasing the tensile strength value and decreasing the elongation value of the plastic. The addition of CMC concentration as much as 20%-60% w/b starch with corn cob starch blending material has an effect on increasing the percent weight loss of biodegradable plastics

Amino acid composition and chemical properties of protein noodles incorporated with cricket (Gryllus bimaculatus De Geer) powder

Crickets (Gryllus bimaculatus De Geer) are considered a primary meat-alternative protein source. The insects comprise of 58 - 63% high-quality protein rich in essential amino acids. Nowadays, noodles are regularly consumed. Cricket powder-based protein noodles (PNCP) could be a choice for individuals with gluten allergies. In the present work, PNCP 0%, PNCP 15%, and PNCP 30% were assessed. PNCP 30% yielded the optimal nutritional quality in terms of moisture, ash, crude protein, crude fat, and crude fibre contents. It also contained the highest levels of 18 amino acids. Results also revealed that the noodles incorporated with cricket powder had double aspartic acid content, and increased proline content (3 - 7%) compared to control samples. Statistical analysis demonstrated a direct correlation between increased nutritional quality and the cricket powder amount added. Nevertheless, increasing cricket powder amount affected the colour of the resultant noodles. PNCP 30% yielded the darkest hue amongst the samples with an L* value of 38.21 ± 1.93%. Conversely, PNCP 0% and 15% samples yielded 56.18 ± 0.75 and 45.06 ± 1.66% L* values, respectively. Texture profile analysis also revealed the effects on the tensile strength values of enhancing the cricket powder content. Panellists scored the PNCP samples on a 9-point hedonic scale in a five-dimensional sensory evaluation. PNCP 15% recorded the ideal combination of palatability, appearance, and characteristics. Overall, the present work demonstrated that whilst utilising cricket powder as the alternative protein source in noodles is feasible, an accompanying sensory evaluation is critical to ensure that its incorporation does not compromise consumer acceptance of the final product.

STUDY OF PHYSICAL PROPERTIES MECHANICAL PROPERTIES AND THE DEVELOPMENT OF PARTICLEBOARD FROMDURIAN PEEL USING A COMPRESSION MOLDING PROCESS

This research is the process study of producing particleboard from durian peel using the compression molding process. These studies are the physical and mechanical properties of particleboard from durian peel. The results found that the flexural test and the tensile test of furniture material sheets from durian peels at a ratio of durian pulp to glue water were 1:0.2, 1:0.4, 1:0.6, 1:0.8, 1:1, and 1:1.5, respectively. A specimen with dimensions of width 50 x length 200 x thickness 10 millimeters was tested with a machine. The universal testing machine of six samples in each ratio. It shows that the mechanical strength values increased when the ratio of water mixed with glue increased. The durian pulp has a better adhesion. This results are in a higher density as the ratio increases and at the ratio of 1:1.5, it has the highest strength and an average flexural strength of 5.74 MPa but it has not yet passed the criteria set by TISI 876-2004 with a flexural strength of not less than 14 MPa for plywood sheets with a thickness exceeding 6.0-13.0 millimeters. It has an average tensile strength value perpendicular to the surface of 0.49 MPa, which passes the criteria set by TISI standard, with the tensile strength value perpendicular to the surface not less MPa. than 0.40 for plywood with a thickness of more than 6.0-13.0 millimeters. For the testing of the burning rate of particleboard made from durian peels, it was found that the burning rate decreased when the ratio of water mixed with glue increased due to the increasing density of the workpiece at a ratio of 1:1.5 and it can stop the combustion by itself.

Karakteristik Arang Kulit Buah Kakao dan Arang Batang Bambu Terhadap Mutu Briket

The purpose of this research is to determine the optimum properties of biodegradable plastic made from banana weevil starch with the addition of straw cellulose as reinforcement. This research was conducted using Completely Randomized Method (CRD) with four treatments and four replications. In this study were the addition of straw cellulose with a ratio of starch and cellulose 1:0; 1:0,5 ; 1:1 and 1:1,5. Tests were carried out on strong tensile strength, elongation at break, biodegradation, swelling and water vapor transmission rate. The data obtained were analyzed statistically using analysis of variance (ANOVA). The addition of straw cellulose had a significant effect on the manufacture of biodegradable plastics. The result were biodegradable plastic increase tensile strength, decreases elongation at break, increase biodegradation and air resistance, reduces the rate of water vapor transmission. Biodegradable plastic with the best treatment is the ratio of starch starch ratio of 1 : 1.5 cellulose. The best result biodegrabable plastic has for tensile strength value of 9.56 MPa, elongation 6.8%, complete biodegradation on day 6, swelling 41.51% and WVTR 0.0156%.

Pengaruh Fraksi Volume Serat Terhadap Peningkatan Kekuatan Impak dan Kekuatan Tarik Komposit Berpenguat Serat Daun Nanas (Ananas Cosmosus)

A composite is a technical material that is made by combining two or more materials that have different properties to become a new material with different properties. Natural fibers used as composite reinforcement are more environmentally friendly and biodegradable. The use of natural fibers as composite reinforcement in recent years has experienced very rapid development. One of them is pineapple leaf fiber. The aim of this research is to determine the effect of fiber volume fraction and NaOH immersion on the mechanical properties (Tensile Strength and Impact Strength) of composites reinforced with pineapple leaf fibers with an epoxy matrix. In this research, woven composites were made with variations in volume fraction and NaOH immersion time for the fibers, then tensile tests according to ASTM D-3039 standards and impact tests according to ASTM D256 standards. Based on test results with varying fiber volume fractions of 15%, 20%, and 25%, the strength results increase and decrease. The tensile strength of the composite tends to increase with increasing fiber volume fraction and NaOH immersion. However, the longer the soaking time, namely 4 hours, the tensile strength of the composite tends to decrease. The most optimal average value of tensile strength is at a fiber volume fraction of 25% with fiber soaking for 2 hours with a value of 23.07 MPa and the lowest average value of tensile strength is at a fiber volume fraction of 15% with fiber soaking for 4 hours with value 11.31 MPa. Meanwhile, the highest average impact value was owned by a composite with a fiber volume fraction of 20% without soaking, namely 0.0589 j/mm2 and the lowest impact value was with a fiber volume fraction of 20% with fiber soaking for 4 hours, namely 0.0124 j/mm2.

Injection Molding Condition Effects on the Mechanical Properties of Coconut-Wood-Powder-Based Polymer Composite.

This study investigates the mechanical properties of coconut sawdust powder combined with polypropylene (PP). The effect of compatibility content, wood powder (WP) content, and injection molding parameters on the properties of coconut wood powder composite (WPC) is evaluated. The results could be used to figure out the optimal mechanical properties such as tensile strength, elongation, elastic modulus, and flexural strength by selecting suitable parameters and composition. The bonding between the WP particles and the PP matrix is good, and the WP is uniformly distributed across the composite matrix, as indicated in the scanning electron microscopy (SEM) results. Interestingly, with the presence of the compatibilizer oleamide, increasing the WP content from 20 wt.% to 40 wt.% did not result in WP accumulation in the composite matrix. Notably, at 20 wt.% WP, the elongation is the highest (at 7.40 wt.%), while at 30 wt.% WP, the elastic modulus reaches the highest value. The maximum ultimate tensile strength (UTS) value is obtained at 35 wt.% WP. Higher WP mostly results in greater flexural strength and shore D hardness. At 40 wt.% WP, the WPC achieves its peak shore D hardness of 77.6. The Taguchi results suggest that WP content is the most critical factor in the UTS value of coconut WPCs. The filling pressure ranks second, followed by the packing pressure. Finally, unlike the other characteristics, the melt temperature has a minimal impact on the UTS value.

The effect of papaverine on tendon healing and adhesion in rats following Achilles tendon repair.

The study aimed to examine the histopathological and biomechanical effects of papaverine administered intraperitoneally and locally on Achilles tendon healing in a rat model. Forty-eight adult male Sprague-Dawley rats (range, 300 to 400 g) were used in this study conducted between October and November 2022. The rats were divided into three groups, with each group further subdivided into two for sacrifice on either the 15th (early period) or 30th (late period) day after surgery. The first (control) group received no treatment following Achilles tendon repair, while papaverine was intraperitoneally administered every other day for 10 days in the second group and locally in the third group after surgery. On the 15th and 30th days, the rats were sacrificed, and their Achilles tendons were subjected to biomechanical testing and histopathological evaluation. Histopathologically, there were no significant differences among the groups on the 15th day. However, on the 30th day, the locally applied papaverine group exhibited superior histopathological outcomes compared to the control group (p<0.05). Concerning the highest tensile strength values before rupture, the biomechanical assessment showed that the group receiving local papaverine treatment in the early period and both the group with systemic papaverine treatment and the one with local papaverine treatment in the late period displayed a statistically significant advantage compared to the control group (p<0.05). Locally administered papaverine has positive biomechanical effects in the early period and exhibits a positive correlation both histopathologically and biomechanically in the late period. Novel therapeutic options may be provided for patients through these findings.

EVALUATION OF SELECTED MECHANICAL AND PHYSICAL PROPERTIES OF PARTICLEBOARDS CONTAINING WASTE PLASTICS

This article is focused on the research of particleboards (PB) composed of wood particles from spruce logs and recycled crushed plastic granulates. Crushed plastic granulates sized from 1.0 to 4.0 mm were obtained from worn automobiles by recycling, specifically painted and unpainted bumpers. The proportion of plastic granulate in the particleboards represented 10%, 15%, and 20% of the total weight of the composites. In the production of PB, urea-formaldehyde resin and paraffin emulsion were used as a binder and ammonium nitrate was used as a hardener. The aim of the article was to compare the selected properties of PB containing plastic filler with pure PB. Mechanical properties (tensile and bending strength), and physical properties (water absorption and thickness swelling) were evaluated according to EN 319, EN 310 and EN 317. Based on the results, it can be stated that the bending strength and physical properties of PB containing plastic filler were significantly better compared to pure PB. On the contrary, the tensile strength values were lower in most cases.

Fabrication of poly(acrylic acid)/chitosan/linseed mucilage films: Thermal and mechanical properties

AbstractThe use of biodegradable polymers in the plastics industry has been increasing in recent years. The study of the chemical, physical, thermal, and mechanical properties of films based on biodegradable components is of interest to technologists because these properties determine their applicability for food packaging. In this work, films based on natural polymers such as linseed mucilage (LM) and chitosan (CH), as well as poly(acrylic acid) (PAA) were obtained through the casting method and using V‐50 as the initiator. The films were characterized through Fourier Transform Infrared spectroscopy, and thermogravimetric analysis, and their water absorption and swelling capacity, and thermal and mechanical properties were determined. Homogenous flexible, translucid, amber‐colored films, with low absorption and solubility in water were obtained. It was demonstrated through Fourier Transform Infrared analysis the chemical interaction between C–H, CO, and C–O chemical groups of LM, CH, and PAA. In addition, films showed high resistance to thermal decomposition between 125 and 425°C. The mechanical tests of tension allowed the composition of LM in the film, the behavior variates between a plastic and/or elastic material and with tensile strength (Rm) values between 10.8 and 16.4 MPa and elastic modulus (E) values between 56.2 and 169.2 GPa, we observed that at higher quantities of LM and thickness, both E and Rm tend to increase, while %EL decreases. This led us to conclude that the material transitioned from ductile and malleable to rigid and brittle. The films obtained with different ratios of LM/CH/PAA may exhibit a semi‐interpenetrating polymeric networking type morphology.Highlights Thermal and mechanical properties are of interest in food packaging materials. Water absorption can impact the packaged food. Films can be processed on existing machines for conventional plastics. Some conventional plastics could be replaced by these biodegradable films. Biodegradable films are of great interest to the industry of food packaging.

Trisodium phosphate-loaded magnesium‑aluminum layered double hydroxides/oxidized-multiwalled carbon nanotubes self-assembled 2D-nanohybrid for designing a multifunctional smart epoxy nanocomposite

In this study, a hybrid nanomaterial based on layered double hydroxides (LDH) and multi-walled carbon nanotubes (MWCN) was fabricated using a co-precipitation method. Trisodium phosphate (TP) was loaded into the designed nanocarrier to enhance the corrosion resistance of mild steel in 3.5 wt% NaCl media. Fourier transform infrared (FT-IR) spectroscopy, Raman, and X-ray diffraction (XRD) analyses were carried out to investigate the magnesium‑aluminum layered double hydroxides/oxidized-multiwalled carbon nanotubes (Mg-AL-LDH/O-MWCN) structure and morphology before and after loading of trisodium phosphate. Furthermore, the nanocarrier inhibition capability was evaluated through electrochemical impedance spectroscopy (EIS), polarization, and field emission-scanning electron microscopy (FE-SEM) techniques. Electrochemical impedance spectroscopy (EIS) was also employed to estimate the anticorrosion properties of the epoxy coating loaded with TP-LDH/O-MWCN. The EIS evaluation of the intact coating revealed the impedance at the lowest frequency (|Z|0.01 Hz) of about 109 Ω.cm2 after 42 days of immersion for the trisodium phosphate-layered double hydroxides/oxidized-multi-walled carbon nanotubes@epoxy (TP-LDH/O-MWCN@EP) sample and the lowest value of breakpoint frequency was obtained for this sample (fb = 0.063 Hz). These findings prove the trisodium phosphate-layered double hydroxides/oxidized-multi-walled carbon nanotubes (TP-LDH/O-MWCN) particles' effectiveness in the epoxy coating water/ion barrier function enhancement. EIS results indicated the enhancement of the charge transfer resistance (Rct) of the scratched coatings, from 65.97 kΩ.cm2 for the pure epoxy (EP) sample to 94.87 kΩ.cm2 for the trisodium phosphate-layered double hydroxides/oxidized-multi-walled carbon nanotubes@epoxy (TP-LDH/O-MWCN@EP) sample, revealing the self-repairing behavior of the designed coating. In addition, the adhesion properties of the samples coated with LDH/O-MWCN@EP and TP-LDH/O-MWCN@EP were studied by pull-off and cathodic disbonding tests, leading to a 33% reduction in adhesion loss and a 52.23% reduction in the diameter of cathodic delamination. The tensile test conducted on the samples indicated an increase in the ultimate tensile strength (σUTS), elongation break (Ɛb), and toughness values by 188%, 223%, and 800%, respectively, in comparison with the pure epoxy (EP) sample.

Box-Behnken modeling to optimize the engineering response and the energy expenditure in material extrusion additive manufacturing of short carbon fiber reinforced polyamide 6

The field of production engineering is constantly attempting to be distinguished for promoting sustainability, energy efficiency, cost-effectiveness, and prudent material consumption. In this study, three control parameters (3D printing settings), namely nozzle temperature, travel speed, and layer height (LH) are being investigated on polyamide 6/carbon fiber (15 wt%) tensile specimens. The aim is the optimum combination of energy efficiency and mechanical performance of the specimens. For the analysis of the results, the Box-Behnken design-of-experiment was applied along with the analysis of variance. The statistical analysis conducted based on the experimental results, indicated the importance of the LH control setting, as to affecting the mechanical strength. In particular, the best tensile strength value (σB = 83.52 MPa) came from the 0.1 mm LH. The same LH, whereas caused the highest energy consumption in 3D printing (EPC = 0.252 MJ) and printing time (PT = 2272 s). The lowest energy consumption (EPC = 0.036 MJ) and printing time (PT = 330 s) were found at 0.3 mm LH. Scanning electron microscopy was employed as a part of the manufactured specimens’ 3D printing quality evaluation, while Thermogravimetric analysis was also conducted. The modeling approach led to the formation of equations for the prediction of critical metrics related to energy consumption and the mechanical performance of composite parts built with the MEX 3D printing method. These equations proved their reliability through a confirmation run, which showed that they can safely be applied, within specific boundaries, in real-life applications.Graphical abstract

Microstructure inheriting evolution and strength-plasticity collaborative improvement mechanism of multidirectional rotary forged Al7075 sheets during T6 heat treatment

Al7075 sheets are widely used in aerospace industry and their higher strength-plasticity collaborative improvement requirement is urgent. In this study, the microstructure inheriting the evolution and mechanical properties of Al7075 sheets during multidirectional rotary forging (MRF) and T6 heat treatment are analyzed. The results show that the average grain size exhibits near-parabolic evolution with increasing MRF deformation amount. MRF20 %+T6 (20 % MRF deformation amount+T6) condition possesses the largest grain size of 72.6 μm, and its abnormal grain growth mechanism is that the medium deformation energy and high deformation heterogeneity in MRF20 % deformed grains could cause asynchronous recrystallization behavior during T6 heat treatment, and the grains with comparatively higher deformation energy get recrystallized firstly and devour adjacent grains along preferred 〈011〉 or 〈223〉 misorientation axis. MRF70 %+T6 condition possesses the finest grain size of 14.2 μm, and its fine grain inheriting mechanism is that the uniformly high deformation energy in MRF70 % deformed grains causes uniformly rapid recrystallization, and rapidly recrystallized grains effectively suppress grain boundary motion from adjacent grains. With increasing MRF deformation amount, tensile strength and elongation values both exhibit near-antiparabolic evolution. MRF70 %+T6 condition possesses the largest tensile strength (563 MPa) and elongation (17.73 %), which increases by 8.27 % and 80.55 % compared to as-annealed+T6 (MRF0 %+T6) condition (tensile strength is 520 MPa and elongation is 9.82 %), respectively. The strength-plasticity collaborative improvement is mainly because the combination of effectively inherited fine grains, refined inclusion particles, and uniformly distributed fine η’ particles after T6 heat treatment could promote smooth dislocation movement and coordinated slip behavior in most matrix grains, which contributes to the delay of stress localization and strength-plasticity collaborative improvement.

Insight on the properties of multi-walled carbon nanotubes reinforced nitrile rubber composites cured by ionizing radiation or peroxide: a comparative study

Abstract A comparative study was carried out between ionizing radiation and dicumyl peroxide (Dicup) as two different curing systems for nitrile rubber (NBR) reinforced with different concentrations of multi-walled carbon nanotubes (MWCNTs). Upon ionizing irradiation, the tensile strength (TS) of the composites increases with increasing absorbed dose up to 50 kGy and then decreases with increasing absorbed dose. TS also increases with increasing of MWCNTs content up to 0.75 phr (part per hundred part of rubber). TS values are decreased in the case of Dicup curing as compared with radiation curing. Other characterizations were made, such as the Differential Scanning Calorimeter (DSC), Fourier transform infrared spectroscopies (FTIR), and morphological characterization, which give further implications for the good compatibility between MWCNTs and NBR phases. A study of the effect of fuel on NBR/MWCNTs composites showed that the composites cured by Dicup had lower values for swelling in fuels when compared with others that were cured by radiation.

Design of three dimensional porous BC2N polymorphs

Driven by the advances of porous materials in hydrogen storage, ion filtration/separation, and catalysis, three novel 3D porous frameworks of BC2N compounds were designed in this study. They are characterized by a porous structure with low density formed by hexagonal arrays of carbon and boron nitride in alternating patterns. These structures contain sp2-and sp3-hybridized B–C, C–C, and C–N bonds. Structural stability is rigorously evaluated by means of energy, elastic constants, and phonon dispersion, confirming the thermodynamic, mechanical, and kinetic stability of the designed BC2N-x frameworks. First-principles calculations reveal their semiconducting nature, which is characterized by a narrow direct bandgap ranging from 0.140 eV to 0.422 eV. The mechanical properties are studied with tensile strength calculations, and results show these structures are as strong as diamond with tensile strength value of 97∼102 GPa along <010> direction. Therefore, we suggest that these BC2N-x structures are promising for optoelectronic device and catalysts.

Microstructure, mechanical properties and sensitization of ultra-low nickel Cr–Mn austenitic stainless steels

The present study deals with the effect of shielded metal arc welding (SMAW) and gas metal arc welding (GMAW) processes with different welding speeds on microstructural and mechanical properties including intergranular corrosion susceptibility of ultra-low nickel chrome-manganese austenitic stainless steel (ASS). The microstructural analysis was performed by an optical microscope. The Fisher Ferritscope was used for determining ferrite content in the weldment. The microstructural analysis shows that the size of dendrites of δ ferrite and the width of heat affected zone (HAZ) decreases when welding speed increases. It was found more δ-ferrite in SMAW weld compared to GMAW weld. It was also found that when welding speed increases, tensile strength, impact strength and hardness values decrease for both welding processes. From the U-bending test, it was found that the welded joints are strong enough to withstand bend at 1800 without any cracks for both welding processes. It was also found that Cr-Mn ASS weld becomes susceptible to intergranular corrosion on welding. For both welding processes, the degree of sensitization value decreases with an increase in welding speed for both the welding processes as evaluated by the double loop electrochemical potentiodynamic reactivation (DLEPR) test. Also, the weld joint made using the GMAW process is more susceptible to intergranular corrosion than that made using the SMAW process.

Effect of Friction Coefficient in Friction Stir Welding of B4C Reinforced AA5083 Metal Matrix Composites and Use of Fuzzy Clustering Technique for Weld Strength Prediction

The friction stir welding (FSW) method was used to weld B4C reinforced AA 5083 metal matrix composites in this study. By coating titanium nitride (TiN), aluminium chromium nitride (AlCrN), and diamond-like carbon (DLC) to a thickness of 4 microns, three FSW tools with square pin profiles were developed and the friction coefficients of 0.69, 0.32, and 0.2 were maintained. At three levels, the process factors such as tool rotating speed, transverse feed, and axial force were examined. For each tool, 15 samples were made using the central composite design. The influence of the friction coefficient on ultimate tensile strength, microstructural features, and tool condition was studied, and the flower pollination algorithm (FPA) technique was used to find the best process parameters for obtaining maximum ultimate tensile strength of FSW joints. The improved tensile strength of FSW joints was verified using a validation test. The coating has a considerable influence on the ultimate tensile strength, microstructure, and tool condition, according to the results of the tool’s friction coefficient. The results on the prediction of strength using the fuzzy clustering technique showed that the technique is effective in predicting the tensile strength values, with the root mean square error (RSME) of TiN, AlCrN, and DLC being 0.0027, 0.0016, and 0.0015, respectively, and the low RSME indicating that the prediction based on the fuzzy subtractive clustering technique is perfect and effective.