Taguchi Experimental Method Research Articles

Investigation of cutting forces of glass sphere reinforced polymer composites

AbstractIn this study, the effects of reinforcement ratio, drill bit material, and drilling process parameters on the cutting forces generated during the drilling of glass sphere‐reinforced polypropylene composites were investigated experimentally. Test specimens were produced by conventional injection‐moulding of glass sphere reinforced polypropylene composite materials at 5 %, 10 % and 20 % wt. ratios. High speed steel, titanium‐coated high‐speed steel, and carbide drill bits with 4 mm diameter were preferred for drilling. In addition, the drilling process was carried out on a 3‐axis computer numeric control milling machine. Three different feed rates of 0.05 mm/rev, 0.10 mm/rev, and 0.15 mm/rev and cutting speeds of 12 m⋅min−1, 16 m⋅min−1, and 20 m⋅min−1 were determined for the drilling process. In addition, Taguchi experimental optimization method, analysis of variance and scanning electron microscopy were used to investigate the morphology of the drilled surface and the wear mechanisms occurring on the drill bit due to the drilling process. The test findings showed that the maximum torque value was 54.64 N⋅mm and the maximum thrust force was 100.43 N. The optimum test parameter for cutting forces was observed as C1D3FR1CS3. Drill parameter had an effect of 40.96 % on thrust force and 36.11 % on torque.

Improving Dissimilar Metal Joining Quality Through Shielded Metal Arc Welding: A Taguchi Optimization Strategy

The results of an experiment that used an orthogonal Taguchi method to improve shielded metal arc welding (SMAW) were given. The SMAW method was used to join dissimilar metal of SPHC and St. 30. SPHC material has a low carbon steel content, while St. 30C steels contain a medium amount of carbon steel, which is used for tractor shaft axles. Carbon percentages vary slightly between the two substances. This study aimed to achieve the highest possible quality of tensile strength by utilizing the specified SMAW parameters. SPHC material has a low carbon content, whereas St. 30 steel has a moderate carbon content. This study used the Taguchi experimental method with three input variables and three experimental levels. The SNR ratio is used to evaluate the most optimal SMAW performance. ANOVA analysis is used to evaluate the most crucial parameters in determining the response variable. This research has successfully provided input on the combination of SPHC and St. 30C for SMEs. It operates effectively with a welding current of 133 A, a welding voltage of 9 V, and a filler diameter of 2.0 mm. The S/N ratio analysis found that the welding current, voltage, and filler diameter all had a significant impact on the outcome.

Microbial Fuel Cell: Optimizing Graphene-Sponge Anode Thickness and Chamber pH Using Taguchi Experimental Method

The rapid consumption of fossil fuels has led to calls to switch from non-renewable to renewable energy sources. Microbial fuel cells are a promising technology that simultaneously treats wastewater and produces power. This study used the Taguchi Experimental method to optimize anode thickness and pH to obtain the maximum power density of an air-cathode microbial fuel cell (ACMFC). The graphene-sponge (G-S) anode thickness and chamber pH were selected as operating parameters, with their corresponding levels. The L9 orthogonal array was chosen for the experimental design. According to the Taguchi Method, the optimum G-S anode thickness and chamber pH were determined to be 1.0 cm and 8.0, respectively. A confirmatory run was performed under these optimum conditions, and the maximum power density observed was 707.75 mW·m−3. Analysis of variance (ANOVA) was conducted to identify the percentage contributions of the operating parameters to the process, which were found to be 30.66% for pH and 69.34% for anode thickness.

Responses analysis and structural optimization of a semisubmersible platform based on the Taguchi experiment method

Responses analysis and structural optimization of a semisubmersible platform based on the Taguchi experiment method

Effect of Process Parameters on the Appearance of Defects of Flake-Pigmented Metallic Polymer.

This study investigates the influence of the main process parameters of injection molding(mold temperature, melt temperature, and injection rate) on the appearance of defects of flake-pigmented metallic polymer parts. To understand the influence of process parameters, an appearance defects index (ADI) is proposed to quantify the appearance defects. In this process, we propose a criterion for judging the appearance of defects based on the results of fiber orientation and tensor distribution analyses of the skin layer, which is then verified analytically by simulating experiments from the literature. Using the Taguchi experimental method, we designed an L25 orthogonal array to systematically evaluate the influence of process parameters. For each experimental condition, the signal-to-noise ratio (S/N ratio) was calculated to determine the optimal level of each factor and its influence on the appearance of defects. According to the results, mold temperature has the greatest influence on the appearance of defects, with an influence of 48.7%, followed by injection rate with an influence of 40.8%, and melt temperature with an influence of 10.5%. The optimal process parameters were found to be a mold temperature of 40 °C, a melt temperature of 250 °C, and an injection rate of 10 cm3/s, which resulted in a 12.6% improvement in the Appearance defects index (ADI) compared to the standard injection molding condition of ABS materials. This study confirmed that it is possible to improve the appearance of defects by adjusting the process parameters of injection molding.

Optimization of Structural Parameters of Piezoelectric Injection Valve Based on Model Experiment and CFD Simulation

The miniaturization of electronic devices requires a decreasing quality of adhesive points. In order to obtain the minimum defect free adhesive point for injection, this paper uses a combination of Taguchi experiment and CFD method to systematically study the influence of structural changes in the needle nozzle on the mass size of the adhesive point of the piezoelectric injection valve. The results indicate that the structural changes of the needle nozzle have a significant impact on the quality of the sprayed adhesive point. For the five types of needle and nozzle structures studied, when the nozzle size is 0.05mm and the needle size is 1.0mm, the adhesive produced by the injection valve is the smallest, and the minimum adhesive mass is 13.3% of the original injection valve (APJ1500) injection mass. Through CFD simulation, it was found that due to the smaller nozzle diameter of the optimal parameter combination during the valve opening stage, and the higher reflux ratio of the nozzle combination during the needle lowering stage, it can produce smaller adhesive mass.

Microstructure evolution and tensile strength of Al/Cu inertia friction welded joint

To save production costs and reduce the weight of structures, it is one of the common ways to replace copper (Cu) with aluminum (Al) in some industries such as the refrigeration industry. The high-quality welding of Al to Cu determines the application of the Al/Cu hybrid structure. The inertia friction welding process was used to weld Al pipe to Cu pipe and the Taguchi experiment method was used to study the effects of inertia friction welding parameters on the mechanical properties of the welded joints, and the results show that the initial speed has the greatest influence on the tensile strength of welded joints. Meanwhile, the analyses of the microstructures of the joint show that Al–Cu IMCs formed at the friction interface to realize the metallurgical bonding of the welded joints. The formation sequence of Al–Cu IMCs in the friction welding process is Al2Cu, Al4Cu9, and AlCu. Whereas the type and thickness of IMCs are closely related to the tensile strength of the joints. When the welded joint forms Al2Cu and Al4Cu9, the interfacial misfit between the IMCs layer and base materials is minimized and the tensile strength of the joint is optimized.

Study on the application of 3D printing to wooden furniture connectors

With the rapid development of high technology in the 21st century, the manufacturing industry cannot be exempted from it. In addition, 3D printing is a multi-layer manufacturing technology that has emerged in recent years, and it is gradually integrated into the manufacturing process of components in various industries, such as aerospace, medical, military, transportation and construction industries. However, the use of 3D printing to make wooden furniture connectors has gradually replaced the traditional way of connecting wooden furniture. Like other 3D printed products, the size of the connectors of 3D printed wooden furniture is also affected by its molding accuracy. In order to obtain the best precision 3D printed wooden furniture connectors, the experimental parameters of this study are designed by Taguchi experiment method, and the measurement is carried out by 3D scanner equipment. The research results show that when the experimental parameters are the nozzle temperature of 200 °C, the layer thickness of 0.1 mm, the filling degree of 20 %, and the extrusion speed of 50 mm/s outside and 100 mm/s inside, the printed 3D wooden furniture connectors have the best accuracy.

Optimizing the Control Level Factors of an Ultrasonic Plastic Welding Machine Affecting the Durability of the Knots of Trawl Nets Using the Taguchi Experimental Method

Ultrasonic welding is a high-frequency method of welding that uses mechanical energy to generate heat. This is a clean welding method and very suitable for plastic welding. In this study, using the Taguchi experimental method, the control factors of an ultrasonic plastic welding machine were optimized to affect the durability of knots of trawl nets made from polyamide (PA) and polypropylene (PP) filaments as an alternative to the traditional mesh knitting method. After optimization, the PA knots had an amplitude of 32 µm (34%), a welding pressure of 2.5 kg/cm2 (41%), a hold time of 0.35 s (24%), and a speed of 5.5 mm/s (1%). The knots made of PP filament had relatively stable strength after optimization, with an amplitude of 36 µm (25%), a welding pressure of 2.0 kg/cm2 (22%), a hold time of 0.25 s (16%), and a speed of 6.0 mm/s (37%). Finally, validation experiments were conducted to verify the results obtained in this study.

Using Taguchi's experiments part i: creating a golf ball that reaches a maximum range

This study aimed to identify and present applications of Taguchi's experimental methods for golf ball production. To achieve this objective, applied research of exploratory and quantitative nature was conducted. A case study was adopted as method and technical procedures. As a contribution of this research, the use of Taguchi's experimental methods in problem solving and as a tool for decision making is pointed out.

Effect of Copper Percentage in Copper Tungsten Electrode on Ti6Al4V by Electrical Discharge Machining

The aim of this study was to identify the optimal parameters for electrical discharge machining of Ti6Al4V titanium alloy using copper tungsten electrodes with tungsten compositions of 70% and 80%, respectively. The experiment involved varying current, pulse on time, and duty factor were determined using the Taguchi experimental method L-18 orthogonal arrays. The level of importance of each machining parameter on material removal rate (MRR) was determined using analysis of variance (ANOVA), and the optimal machining parameter combination was obtained using the analysis of signal-to-noise (S/N) ratio. The results showed that a Cu30/W70% electrode performed the best in terms of MRR, electrode wear, and surface roughness. The optimal machining conditions for achieving maximum MRR were found to be a current of 30 A, a pulse on time of 50 μs, and a duty factor of 40%.

Optimal design and performance analysis of Rotating Power Flow Controller

In this paper, a scheme of rotating power flow controller (RPFC) is proposed, which can flexibly and effectively reduce the voltage deviation under the disturbance of distributed generation and load side. Firstly, based on the prototype of a new rotating power flow controller (RPFC) with a rated capacity of 40 kVA, a two-dimensional finite element model based on the core component RPST is established. Then the optimal parameter combination in RPST is determined by the Taguchi experiment method and weight calculation. Finally, Matlab, Maxwell, and Simplorer are used to realize the joint simulation of field-circuit coupling. The results show that the voltage regulation efficiency and power factors of RPFC are increased by 1.4% and 2.7% respectively under the optimal parameter combination, which provides a reference for the design and engineering application of large-capacity RPFC.

Optimization of the Energy Capture Performance of the Lift-Drag Hybrid Vertical-Axis Wind Turbine Based on the Taguchi Experimental Method and CFD Simulation

In order to improve the energy capture performance of vertical axis lift wind turbines in a low wind speed environment, the drag wind turbine is employed to couple with the design of existing vertical axis lift wind turbines. In contrast to the existing literature, in this work, a computational model is proposed that can simulate the interaction between the turbine and the fluid. The effects of pitch angle (β), installation angle (θ), overlap ratio (ε) and diameter ratio (DL) on the energy capture performance of hybrid vertical axis wind turbines are systematically analyzed based on Taguchi and CFD methods. The results show that under the optimized parameter combination, the peak energy capture coefficient of the lift-drag hybrid wind turbine can be increased to 0.2328, compared with 0.0309 and 0.0287 of the pure lift and drag turbine, respectively. In addition, the result of the prototype test show that the optimized hybrid wind turbine not only has a better-starting performance but also has 2.0 times the output power of that of the lift wind turbine.

Automatic identifying and counting blood cells in smear images by using single shot detector and Taguchi method

Researchers have tried to identify and count different blood cells in microscopic smear images by using deep learning methods of artificial intelligence to solve the highly time-consuming problem. The three types of blood cells are platelets, red blood cells, and white blood cells. This study used the Resnet50 network as a backbone network of the single shot detector (SSD) for automatically identifying and counting different blood cells and, meanwhile, proposed a systematic method to find a better combination of algorithm hyperparameters of the Resnet50 network for promoting accuracy for identifying and counting blood cells. The Resnet50 backbone network of the SSD with its optimized algorithm hyperparameters, which is called the Resnet50-SSD model, was developed to enhance the feature extraction ability for identifying and counting blood cells. Furthermore, the algorithm hyperparameters of Resnet50 backbone networks of the SSD were optimized by the Taguchi experimental method for promoting detection accuracy of the Resnet50-SSD model. The experimental result shows that the detection accuracy of the Resnet50-SSD model with 512 × 512 × 3 input images was better than that of the Resnet50-SSD model with 300 × 300 × 3 input images on the test set of blood cells images. Additionally, the detection accuracy of the Resnet50-SSD model using the combination of algorithm hyperparameters got by the Taguchi method was better than that of the Resnet50-SSD model using the combination of algorithm hyperparameters given by the Matlab example. In blood cell images acquired from the BCCD dataset, the proposed Resnet50-SSD model had higher accuracy in identifying and counting blood cells, especially white blood cells and red blood cells.

Production of the Design Developed to Assembly Filter Parts, Optimization of Welding and Field Test

At the joining of non-removable plastic parts, the methods such as friction welding, friction-stir welding, ultra-sonic welding, chemical joining, hot-plate welding use. Rotary friction welding, which is one of the friction welding methods, is generally used for joining the filter parts of water treatment devices. After rotating friction welding of the filter parts, semi-melted agglomerations are formed in the inner parts. To prevent semi-melted accumulation, weld joint profile design was developed in the ABAQUS program in the previous study. In this study injection molds had been produced and production according to weld joint profile design. The taken plastic presses were welded with the friction welding machine and the joint was controled and compared. It is seen that the semi-melted agglomeration was successfully confined. By performing Taguchi experimental method and ANOVA analysis on friction welding machine parameters the optimum pressure conditions were determined, aimed to carry out static and dynamic tests according to NSF standards and field tests by producing 1500 pilots product and it has been put into use. The lifetime of the developed filter depends on the material which was used in manufacture. In the next study, it is aimed to improve the lifetime of the developed filters.

Optimization of Sputtering Process for Medium Entropy Alloy Nanotwinned CoCrFeNi Thin Films by Taguchi Method.

We demonstrate a systematic study optimizing the properties of CoCrFeNi medium entropy alloy (MEA) thin films by tuning the deposition parameters of the pulsed direct current (DC) magnetron sputtering process. The chemical composition and microstructure of thin films were studied with energy dispersive X-ray spectroscopy (EDS), an X-ray diffractometer (XRD) and a transmission electron microscope (TEM). Abundant nanotwins and the dual face-centered cubic-hexagonal close-packed (FCC-HCP) phases were formed in some specimens. The Taguchi experimental method and analysis of variance (ANOVA) were applied to find the optimized parameters. The control factors are five deposition parameters: substrate bias, substrate temperature, working pressure, rotation speed and pulsed frequency. According to the signal-to-noise ratio results, the optimized parameters for low electrical resistivity (98.2 ± 0.8 μΩ·cm), low surface roughness (0.5 ± 0.1 nm) and high hardness (9.3 ± 0.2 GPa) were achieved and verified with confirmed experiments.

Solvent‐free enzymatic esterification of free fatty acids with glycerol for biodiesel application: Optimized using the Taguchi experimental method

AbstractPresence of free fatty acids along with glycerides poses a technical difficulty for biodiesel production. This work used a Taguchi L9 design to optimize the solvent‐free enzymatic process to result in the esterification of oleic acid with glycerol. Under optimal conditions the esterification reaction temperature of 60°C, enzyme dose of 5 wt%, glycerol: oleic acid molar ratio of 5:1, and reaction time of 3 h, a 75.235 ± 2.19% conversion of oleic acid to esters was achieved. With the addition of molecular sieves, the conversion increased to 86.73% ± 1.09%. However, using the parameters predicted by Taguchi design (60°C, 5 wt%, 5:1, and 4.5 h), 88.5% ± 1.11% of oleic acid could be converted to esters derivative. Diglycerides were the major product, and the reaction equilibrium was attained after 4 h. The immobilized enzyme could be used up to seven times with only a 10% reduction in the conversion. Thus, the process can efficiently reduce the free fatty acid content of oil to make it suitable for biodiesel production.

Optimization of the thermal comfort index PMV-PPD in train saloons

ABSTRACT The thermal comfort in terms of stuffiness in high-speed train saloons in summer is studied with respect to the ISO 7730 standard. The critical factors that affect thermal comfort in trains are determined by Causal analysis. Using the Taguchi experimental method, an optimization design for the Predicted Mean Vote (PMV) and the Predicted Percentage Dissatisfied (PPD) for experimental cars is determined. The difference between the original thermal comfort index and that for the optimal parameter settings for two saloons are compared. The results show that the respective optimized thermal comfort indices for the two saloons are (−0.07, 5.11%) and (−0.01, 5.00%), which values are similar to the ideal standard for ISO 7730. Compared with the original design, the PMV in a business car increases by 76.7% and the PPD increases by 25.6%. The PMV in Car10 increases by 95.8% and the PPD increases by 18.7%. The optimized parameter settings ensure a better and more stable interior temperature and relative humidity.

Effect of inlet area on the performance of a two-stage cyclone separator

The cyclone separator is an important separation device. This paper presents a new type of embedded two-stage cyclone, which includes a 2nd-stage cyclone (internal traditional cyclone) with multiple inlets and a 1st-stage cyclone (outer cylinder) that unifies the 2nd-stage cyclone inlets into one inlet. The Taguchi experimental method was used to study the two-stage cyclone separator's inlet area on its performance. Studies have shown that the increase of the 1st-stage cyclone inlet area and the increase in the number of 2nd-stage cyclone inlets (N) positively affect reducing the pressure drop and a negative effect on efficiency. It is recommended to use 2S (the original 1st-stage cyclone inlet area) of the 1st-stage cyclone inlet area and 2N of the 2nd-stage cyclone inlets when separating fine particles. Compared with a traditional cyclone, the pressure drop is reduced by 1303 Pa, the mass separation efficiency (Eq) is increased by 0.56%, and the number separation efficiency (En) is increased by 2.05%. When separating larger particles, it is recommended to use 2S of the 1st-stage cyclone inlet area and 4N of the 2nd-stage cyclone inlets. Compared with a traditional cyclone, although En decreases slightly, the pressure drop is reduced by 3055 Pa, and the Eq is increased by 0.56%. The research results provide new insight into the design of the cyclone.

Experimental Analysis of Minimum Quality Lubrication by the Use of ANOVA Technique

In this experimental study, an attempt is made to obtain optimum cutting parameters for turning of mild steel on the basis of surface roughness and surface temperature. Optimization of cutting parameters is very important to obtain a good machining quality of surface and to inhibit the increase of temperature. Minimum Quantity Lubrication (MQL) has been introduced to avoid excessive use of cutting fluid. The parameters considered here are cutting speed, feed and depth of cut. Optimal cutting parameters for each performance measure were obtained employing Taguchi experimental method. To study the performance characteristics in turning operation Analysis of Variance (ANOVA) was employed. It is found that cutting speed and feed has significant effect on both surface roughness and temperature.