Regulation of plant population density is crucial for optimizing cotton fiber quality. However, the relationship between plant density and fiber quality stability under contrasting climatic conditions remains unclear, and the compromise between fiber quality and temporal stability is unknown. In this study, based on a long-term field experiment with various plant densities (1.5–10.5 plants m–2) conducted from 2008 to 2021, cotton fiber quality variability, including fiber length, fiber strength, elongation, uniformity index, and micronaire, and their temporal stability, were evaluated. We determined the optimal plant density for cotton cultivation and elucidated the contributions of plant density and climatic conditions to the variability of cotton fiber quality and its temporal stability in China’s Yellow River Valley. The results revealed that cotton maintained its upper-intermediate quality throughout the study period, with fiber length, strength, elongation, uniformity index, and micronaire values ranging between 28.04 and 30.03 mm, 26.15–30.05 cN tex–1, 5.90–6.83%, 83.85–85.44%, and 4.24–5.14, respectively. An increase in plant density improved fiber quality but impaired temporal stability (P < 0.01), and slight increases in stability at lower plant densities resulted in substantially decreased probabilities of years with major declines in fiber quality class. Plant density and climatic conditions regulated the quality traits (23.5% and 69.3% of the explained variance, respectively), including fiber length, fiber strength, and micronaire, while climate was the most important factor (75.9% of the explained variance) in determining their temporal stability. Photosynthetically active radiation and maximum and mean temperature exhibited significant positive effects on fiber quality, whereas mean diurnal temperature range had the opposite effect. A plant density of 3.3–5.1 plants m–2 ensures the highest temporal stability of cotton fiber quality without declines in the fiber quality class. This study first provides insights into balancing cotton fiber quality and temporal stability through agronomic interventions, with implications for the quantitative prediction of future crop quality changes owing to climatic variation.
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