Polyolefin Blends Research Articles

Photooxidation of Polyolefins to Produce Materials with In-chain Ketones and Improved Materials Properties.

Herein, we report a selective photooxidation of commodity postconsumer polyolefins to produce polymers with in-chain ketones. The reaction does not involve the use of catalyst, metals, or expensive oxidants, and selectively introduces ketone functional groups. Under mild and operationally simple conditions, yields up to 1.23 mol% of in-chain ketones were achieved. Installation of in-chain ketones resulted in materials with improved adhesion of the materials and miscibility of mixed plastics relative to the unfunctionalized plastics. The introduction of ketone groups into the polymer backbone allows these materials to react with diamines, forming dynamic covalent polyolefin networks. This strategy allows for the upcycling of mixed plastic waste into reprocessable materials with enhanced performance properties compared to polyolefin blends. Mechanistic studies support the involvement of photoexcited nitroaromatics in consecutive hydrogen and oxygen atom transfer reactions.

Covalent Adaptable Network of Semicrystalline Polyolefin Blend with Triple-Shape Memory Effect

A covalent adaptable network (CAN) of semicrystalline polyolefin blends with triple-shape memory effects was fabricated by the reactive melt blending of maleated polypropylene (mPP) and maleated polyolefin elastomer (mPOE) (50 wt/50 wt) in the presence of a small amount of a tetrafunctional thiol (PETMP) and 1,5,7-triazabicyclo [4,4,0]dec-5-ene (TBD). The polymer blend formed a chemically crosslinked network via the reaction between the thiol group of PETMP and maleic anhydride of both polymers in the blend, which was confirmed by FTIR, the variation of torque during the melt mixing process, a solubility test, and DMA. DSC analysis revealed that the crosslinked polyolefin blends show two distinct crystalline melting transitions corresponding to each component polymer. Improved tensile strength as well as elongation at break were observed in the crosslinked blend as compared to the simple blend, and the mechanical properties were maintained after repeated melt processing. These results suggest that thermoplastic polyolefin blends can be transformed into a high-performance and value-added material with good recyclability and reprocessability.

Advances in Nonreactive Polymer Compatibilizers for Commodity Polyolefin Blends.

Recycling mixed polyolefin plastics is a significant challenge due to the limitations in sorting and degraded mechanical properties of blends. Nonreactive compatibilization by adding a small amount of polymeric additive is a widespread approach to restoring the performance and value of recycled plastics. Over the past several decades, synthetic advances have enabled access to low-cost copolymers and precision architectures for deepening the understanding of compatibilization mechanisms in semicrystalline polyolefins. This review covers the design parameters of a polymeric compatibilizer, the testing of blends, the synthetic methods of producing economically viable additives, and surveys the literature of blends of compatibilized HDPE, LLDPE, LDPE, and iPP. From this, readers should gain a comprehension of the polymer mechanics, synthesis, and macromolecular engineering of processable polyolefin blends, along with the field's future directions.

The Influence of a Commercial Few-Layer Graphene on Electrical Conductivity, Mechanical Reinforcement and Photodegradation Resistance of Polyolefin Blends

This work demonstrates the potentials of a commercially available few-layer graphene (FLG) in enhancing the electro-dissipative properties, mechanical strength, and UV protection of polyolefin blend composites; interesting features of electronic packaging materials. Polyethylene (PE)/ polypropylene (PP)/ FLG blend composites were prepared following two steps. Firstly, different concentrations of FLG were mixed with either the PE or PP phases. Subsequently, in the second step, this pre-mixture was melt-blended with the other phase of the blend. FLG-filled composites were characterized in terms of electrical conductivity, morphological evolution upon shear-induced deformation, mechanical properties, and UV stability of polyolefin blend composites. Premixing of FLG with the PP phase has been observed to be a better mixing strategy to attain higher electrical conductivity in PE/PP/FLG blend composite. This observation is attributed to the influential effect of FLG migration from a thermodynamically less favourable PP phase to a favourable PE phase via the PE/PP interface. Interestingly, the addition of 4 wt.% (~2 vol.%) and 5 wt.% (~2.5 vol.%) of FLG increased an electrical conductivity of ~10 orders of magnitude in PE/PP—60/40 (1.87 × 10−5 S/cm) and PE/PP—20/80 (1.25 × 10−5 S/cm) blends, respectively. Furthermore, shear-induced deformation did not alter the electrical conductivity of the FLG-filled composite, indicating that the conductive FLG network within the composite is resilient to such deformation. In addition, 1 wt.% FLG was observed to be sufficient to retain the original mechanical properties in UV-exposed polyolefin composites. FLG exhibited pronounced UV stabilizing effects, particularly in PE-rich blends, mitigating surface cracking and preserving ductility.

The effect of mixing sequence on synthesis of PP-g-GMA compatibilizer for multilayer packaging (MLP) compounding

Melt recycling Multilayer Packaging (MLP) waste is difficult due to challenging separation procedures. However, blending techniques with compatibilizers can simplify MLP waste melt recycling. PP-g-GMA is a common compatibilizer in polyolefin and PET blends. PP-g-GMA compatibilizer was synthesized by utilizing an internal mixer at 175℃, 50 rpm, and 10 min using styrene as a comonomer. Titration was a method to examine effect of three different sequences of adding the BPO initiator on GMA grafting. Each sequence's PP-g-GMA samples were compounded with MLP waste using a twin-screw extruder and injection molded to make tensile test specimens. FTIR analysis shows that the GMA and Styrene monomers had grafted onto the PP polymer backbone, with the GMA grafting degree by varying mixing sequence. Sequence 3, which introduced initiator, GMA, and styrene simultaneously to PP melt, yielded PP-g-GMA with the most significant GMA grafting degree of 5.11%. Adding PP-g-GMA produced from sequence 3 into the MLP melt enhanced the highest increase in tensile strength and elongation at break of the MLP/PP-g-GMA compound.

Advancing the Characterization of Recycled Polyolefin Blends with a Combined Experimental and Numerical Approach to Thermomechanical Behavior.

The blending of polyolefins (POs), such as polyethylene (PE) and polypropylene (PP), is a growing area of research, particularly for recycling mixed polyolefin (MPO) waste through flotation sorting techniques. However, understanding the thermomechanical behavior of these recycled blends is challenging due to limitations in the existing characterization methods. This paper introduces a combined experimental and numerical method to accurately assess the complex mechanical behavior of high-density PE, PP, and their blends. We conducted detailed thermomechanical analyses using a high-speed stereo digital image correlation (DIC) system paired with an infrared camera to capture temperature variations alongside mechanical stress and strain. This approach allowed us to correct for distortions caused by necking and to derive accurate stress-strain relationships. We also applied a cutting-edge unified semi-crystalline polymer (USCP) model to simplify the analysis, focusing on the effects of strain rate and temperature, including self-heating and thermal softening phenomena. Our results, which closely match experimental observations of stress-strain behavior and temperature changes, offer new insights into the thermomechanical properties of PO blends, which are essential for advancing their practical applications in various fields.

Isothermal crystallization of polyethylene droplets within the self-nucleated isotactic polypropylene matrix of a 70/30 iPP/PE immiscible blend via fast scanning chip calorimetry (FSC)

The escalating volume of waste related to polyolefins poses recycling challenges. Given the mixed composition of the post-consumer feedstock, studying blends of virgin polyolefins is a fruitful strategy to simulate such compositions. For the first time, this study investigates crystallization, self-nucleation (SN), and kinetics of a 70/30 iPP/PE blend, characterised by a "sea-island" morphology, using fast scanning calorimetry (FSC). Preliminary experiments on different chip sensors proved the technique's sensitivity and representativeness for polymer blends, even with minimal sample quantities. Application of the self-nucleation thermal protocol (employing fast scanning rates, from 500 to 1000 °C/s) to the iPP matrix phase revealed insights into the characteristic SN domains. The crystallization kinetics of PE-dispersed droplets within a SN iPP matrix was also investigated. Results indicate a 30 °C crystallization window for PE droplets within the self-nucleated iPP matrix, expanding the understanding of crystallization rates (up to four decades) compared to standard DSC measurements.

Alternative Concepts for Extruded Power Cable Insulation: from Thermosets to Thermoplastics.

The most common type of insulation of extruded high-voltage power cables is composed of low-density polyethylene (LDPE), which must be crosslinked to adjust its thermomechanical properties. A major drawback is the need for hazardous curing agents and the release of harmful curing byproducts during cable production, while the thermoset nature complicates reprocessing of the insulation material. This perspective explores recent progress in the development of alternative concepts that allow to avoid byproducts through either click chemistry type curing of polyethylene-based copolymers or the use of polyolefin blends or copolymers, which entirely removes the need for crosslinking. Moreover, polypropylene-based thermoplastic formulations enable the design of insulation materials that can withstand higher cable operating temperatures and facilitate reprocessing by remelting once the cable reaches the end of its lifetime. Finally, polyethylene-based covalent and non-covalent adaptable networks are explored, which may allow to combine the advantages of thermoset and thermoplastic insulation materials in terms of thermomechanical properties and reprocessability.

The Influence of a Commercial Few-Layer Graphene on the Photodegradation Resistance of a Waste Polyolefins Stream and Prime Polyolefin Blends

This work investigated the photostabilizing role of a commercially available few-layer graphene (FLG) in mixed polyolefins waste stream (MPWS), ensuring extended lifespan for outdoor applications. The investigation was conducted by analyzing carbonyl content increase, surface appearance, and the retention of mechanical properties of UV-exposed MPWS/FLG composites. Despite the likely predegraded condition of MPWS, approximately 60%, 70%, 80%, and 90% of the original ductility was retained in composites containing 1, 4, 7, and 10 wt.% FLG, respectively. Conversely, just 20% of the original ductility was retained in unfilled MPWS. Additionally, less crack density and lower carbonyl concentrations of the composites also highlighted the photoprotection effect of FLG. For prime polyolefin blends, only 0.5 wt.% or 1 wt.% FLG was sufficient to preserve the original surface finishing and protect the mechanical properties from photodegradation. Hence, it was observed that MPWS requires more FLG than prime polyolefin blends to get to comparable property retention. This could be attributed to the poor dispersion of FLG in MPWS and inevitable uncertainties such as the presence of impurities, pre-degradation, and polydispersity associated with MPWS. This study outlines a potential approach to revalorize MPWS that possess a minimal intrinsic value and would otherwise be destined for landfill disposal.

Determination of phase diagram of polyolefin blend nanocomposites by rheological approach: Influence of rheological method and nanoparticles on shifting the phase transition boundary

AbstractIn this research, by using different rheometric methods, the temperatures of phase transition for upper critical solution temperature phase diagram of polyethylene (PE) and poly(ethylene‐co‐vinyl acetate) (EVA) blends and filled systems with organically‐modified nanoclay (ONC) were measured. Since the PE/EVA‐based mixtures are widely applied in the film and foam industries, the evaluation of the phase behavior of these mixtures is of great importance. Microscopic observations show that ONC nanoparticles have a compatibilization role on the biphasic microstructure of PE/EVA. ONC nanoparticles have a remarkable impact on the viscoelastic properties of the EVA phase, leading to a reduction in the asymmetry of the viscoelastic properties of the two polymeric phases. The findings of this work focused on the isochronal dynamic temperature sweep tests on the well‐mixed and phase‐separated nanofiller‐filled systems with different cooling/heating rates indicated that these series of experiments did not have the necessary efficiency to determine the phase separation boundary and spinodal temperatures in thermodynamically equilibrium conditions. By using Han plot and dynamic temperature sweep tests at the minimum possible heating rate, 0.25 K/min, it was proved that by adding nanoparticles to PE/EVA blends, the area of well‐mixed region of the phase diagram did not show a significant increment. The pinning effects of nanoparticles on the polymeric chains and correspondingly, the reduction of molecular dynamics mainly affect the phase separation phenomenon.

Morphological analysis of mechanically recycled blends of high density polyethylene and polypropylene with strong difference in melt flow index

Polyolefin (PO) blends are difficult to separate due to density and chemical structure similarities. The associated waste treatment in the context of mechanical recycling is therefore complicated by the establishment of multi-phase morphologies that are not yet fully understood. In the present work, a high density polyethylene (HDPE) with a very high melt flow index (MFI) and a polypropylene (PP) with a very low MFI are deliberately mingled to better understand the full spectrum of morphological variations for PO blending. The linkage with the control over injection mold-based mechanical properties such as tensile strength, elasticity modulus, elongation at break, and impact strength is made. This is done supported by the connecting of experimental analyses at different scales, including (i) the molecular scale via size exclusion chromatography and Fourier transform infrared spectroscopy (FTIR), and (ii) the meso-scale via scanning electron and polarized light microscopy as well as differential scanning calorimetry, including a differentiation between the bulk and surface region. Emphasis is both on blends processed once and re-processed either once, twice or three times. For the single processing, it is demonstrated that in most cases a droplet morphology is obtained, with smaller droplets in case HDPE is the minor component and with a dominance of HDPE at the surface even for 60% PP, due to a better HDPE flowability. It is further shown that the scission of PP chains and crosslinking of HDPE chains respectively facilitates and inhibits crystallization, at least if meso-scale -mixing as more evident during re-processing is not taking over. It is also highlighted that the properties of PP can be enhanced by adding up to 10 wt% HDPE, acting as a filler, and that the (ideally) reprocessed blends remain suitable for application.

A Multifunctional Bio‐Based Polyester Material Integrated with High Mechanical Performance, Gas Barrier Performance, and Chemically Closed‐Loop

AbstractThe development of multifunctional bio‐based materials with closed‐loop chemically recyclable plastics can be a paramount response to the worldwide plastic waste predicament. However, the trade‐off dilemma between the high performance and easy recycling performance of these materials still encounters huge challenges. In this contribution, inspired by the significant contribution of the hydrogen bonding networks to enhanced mechanical and gas barrier performance as well as the cosolvents to enhance recycling performance, a novel polyester material (PBHyF) synthesized by bio‐based monomers that integrate high‐performance and efficient chemical closed‐loop is presented. PBHyF show ultra‐high mechanical properties (83.2 MPa, 233.9%) and barrier properties (CO2 0.0157 barrer, O2 0.0071 barrer, H2O 5.518E‐15 g·cm/cm2·s·Pa) that are greater than bio‐based materials and most engineering plastics of previous work. More significantly, PBHyF also exhibits multifunctionality with excellent ultraviolet shielding properties, solvent‐resistant properties, and easy recycling performance. The initial monomers of PBHyF can be obtained in exceptional yields (>90.0%) and purity (>99.0%) under mild conditions by a simple energy‐efficient rapid chemical‐solvolysis strategy, even with polyolefin blend plastics. Further possesses similar high‐performance repolymerized polyester comparable to the polyester before recycling. Hence, these state‐of‐art high‐performance and easy‐recycling bio‐based materials provide a new approach for a green, sustainable material economy.

A Systematic Investigation on the Effect of Carbon Nanotubes and Carbon Black on the Mechanical and Flame Retardancy Properties of Polyolefin Blends.

Due to high filler loading, clean, commercial, thermoplastic, flame-retardant materials are mechanically unstable when insulating wires and cables. In this study, composite formulations of linear low-density polyethylene (LLDPE)/ethylene-vinyl acetate (EVA) containing a flame retardant, such as magnesium hydroxide (MH; formula: Mg(OH)2) and huntite hydromagnesite (HH; formula: Mg3Ca(CO3)4, Mg5(CO3)4(OH)2·3H2O), were prepared. The influence of carbon nanotubes (CNTs) and carbon black (CB) on the mechanical properties and flame retardancy of LLDPE/EVA was studied. Three types of CNTs were examined for their compatibility with other materials in clean thermoplastic flame-retardant compositions. The CNTs had the following diameters: 10-15 nm, 40-60 nm, and 60-80 nm. Optimum mechanical flame retardancy and electrical properties were achieved by adding CNTs with an outer diameter of 40-60 nm and a length of fewer than 20 nm. Large-sized CNTs result in poor mechanical characteristics, while smaller-sized CNTs improve the mechanical properties of the composites. CB enhances flame retardancy but deteriorates mechanical properties, particularly elongation at break, in clean, black, thermoplastic, flame-retardant compositions. Obtaining satisfactory compositions that meet both properties, especially formulations passing the V-0 of the UL 94 test with a minimum tensile strength of 9.5 MPa and an elongation at break of 125%, is challenging. When LLDPE was partially substituted with EVA, the limiting oxygen index (LOI) increased. The amount of filler in the formulations determined how it affected flammability. This study also included a reliable method for producing clean, black, thermoplastic, flame-retardant insulating material for wire and cable without sacrificing mechanical properties.

A novel approach for accurate determination of polyethylene and polypropylene content in polyolefin blends and recyclates by cross-fractionation chromatography

The accurate characterization of post-consumer recycled (PCR) polyethylene (PE) and polypropylene (PP) blends is essential for repurposing them into higher-demand applications. This study improves the accuracy of the Temperature Rising Elution Fractionation coupled with Gel Permeation Chromatography (TREFxGPC) approach for both virgin and post-consumer recycled PP/PE blends. Model blends and virgin polymers were used to estimate polymer-specific IR-detector response factors. Moreover, a correction for the molecular weight-dependent amount of PP eluting in the TREF temperature range characteristic of PE was found. Accounting for these factors improved the results of the method, reducing the error in composition determination from 8 % to 2 %. Therefore, our approach provides better quantitative assessment capabilities for recycled blends. Furthermore, the refined TREFxGPC not only reliably determines the PCR PP/PE blend composition but also reveals their bivariate molecular weight and chemical composition distribution (MWD-CCD). Understanding the full microstructure of the blend can lead to superior recycled products, enabling the use of PCR in more demanding applications.

Upcycling Polyolefin Blends into High-Performance Materials by Exploiting Azidotriazine Chemistry Using Reactive Extrusion.

The revalorization of incompatible polymer blends is a key obstacle in realizing a circular economy in the plastics industry. Polyolefin waste is particularly challenging because it is difficult to sort into its constituent components. Untreated blends of polyethylene and polypropylene typically exhibit poor mechanical properties that are suitable only for low-value applications. Herein, we disclose a simple azidotriazine-based grafting agent that enables polyolefin blends to be directly upcycled into high-performance materials by using reactive extrusion at industrially relevant processing temperatures. Based on a series of model experiments, the azidotriazine thermally decomposes to form a triplet nitrene species, which subsequently undergoes a complex mixture of grafting, oligomerization, and cross-linking reactions; strikingly, the oligomerization and cross-linking reactions proceed through the formation of nitrogen-nitrogen bonds. When applied to polyolefin blends during reactive extrusion, this combination of reactions leads to the generation of amorphous, phase-separated nanostructures that tend to exist at polymer-polymer interfaces. These nanostructures act as multivalent cross-linkers that reinforce the resulting material, leading to dramatically improved ductility compared with the untreated blends, along with high dimensional stability at high temperatures and excellent mechanical recyclability. We propose that this unique behavior is derived from the thermomechanically activated reversibility of the nitrogen-nitrogen bonds that make up the cross-linking structures. Finally, the scope of this chemistry is demonstrated by applying it to ternary polyolefin blends as well as postconsumer polyolefin feedstocks.

Polyolefin Blends with Selectively Crosslinked Disperse Phase Based on Silane-Modified Polyethylene.

Polypropylene-based multiphase compositions with a disperse elastomer phase provide superior impact strength. Making this property indifferent to processing steps requires stabilization of the morphology of these materials. Various approaches have been tested over time, each of which shows limitations in terms of performance or applicability. Using polyethylene (PE) homo- and copolymers capable of silane-based crosslinking as modifiers was explored in the present study, which allows decoupling of the mixing and crosslinking processes. Commercial silane-copolymerized low-density PE (LD-PEX) from a high-pressure process and silane-grafted high-density PE (HD-PEX) were studied as impact modifiers for different types of PP copolymers, including non-modified reference PE grades, LDPE and HDPE. Blends based on ethylene-propylene random copolymers (PPR) and based on impact- (PPI) and random-impact (PPRI) copolymers show improvements of the stiffness-impact balance; however, to different degrees. While the absolute softest and most ductile compositions are achieved with the already soft PPRI copolymer base, the strongest relative effects are found for the PPR based blends. Modifiers with lower density are clearly superior in the toughening effect, with the LD-PEX including acrylate as second comonomer sticking out due to its glass transition around -40 °C. The impact strength improvement found in most compositions (except at very high content) results, however, not from the expected phase stabilization. For comparable systems, particle sizes are normally higher with crosslinking, probably because the process already starts during mixing. Thermoplastic processability could be retained in all cases, but the drop in melt flow rate limits the practical applicability of such systems.

Determination of mass fractions in polypropylene/polyethylene blends using fast scanning calorimetry

AbstractFast scanning calorimetry (FSC) enables rapid sample cooling from the melt at rates of several thousand Kelvin per second. A perfect amorphous state for polypropylene (PP) can be achieved by fast cooling at rates of 5000 K s−1. In comparison, polyethylene (PE) crystallizes during cooling, even at cooling rates accessible with FSC. Thus, in this study, a novel method was proposed for determining the PP/PE mixing ratio with a standard deviation of 1.4 mass% that combines FSC and differential scanning calorimetry. The proposed method considers the above thermal behavior of the components of polyolefin blends. In addition, the proposed method is expected to provide a convenient way to analyze the composition of recycled polyolefins from the market or industrial processes without the need for high‐temperature solvents that are typically used in nuclear magnetic resonance or for calibration curves in Fourier transform infrared spectrophotometry.

Effect of Agricultural Biomass Residues on the Properties of Recycled Polypropylene/Polyethylene Composites.

The aim of the study was to assess the usefulness of agricultural biomass residues as reinforcement in recycled polymer matrices. In this study, recycled polypropylene and high-density polyethylene composites (rPPPE) filled with three types of biomass residues, sweet clover straws (SCS), buckwheat straws (BS) and rapeseed straws (RS), are presented. The effects of the fiber type and the fibers content on the rheological behavior, mechanical properties (including tensile, flexural and impact strength), thermal stability and moisture absorbance were determined, in addition to morphological analysis. It was revealed that the addition of SCS, BS or RS increased the materials' stiffness and strength. The reinforcement effect increased as the loading of the fibers was increased, especially for BS composites in the flexural test. After the moisture absorbance test, it was found that the reinforcement effect slightly increased for the composites with 10% fibers but decreases with 40% fibers. The results highlight that the selected fibers are a feasible reinforcement for recycled polyolefin blend matrices.

Quantification of Chemical Composition Distribution of Polyolefin Materials for Improved Accuracy and Speed

Crystallization-based separation techniques are widely used for chemical composition distribution (CCD, also often referred as short chain branching distribution SCBD) measurement in the polyolefin industry, in which CCD is among the most critical structural parameters to define their properties and applications. The desire to improve the sample throughput rate by shortening the analysis time in the current CCD techniques would normally sacrifice measurement accuracy due to the cocrystallization phenomena, in which the polymer chains with similar molecular architectures will cocrystallize or coelute enigmatically in the CCD analysis. Herein, we reported the investigation by exploring various separation packing materials on the cocrystallization phenomena. In comparison with the commercially available Crystallization Elution Fractionation (CEF) technique, an improved technique for CCD measurement (iCCD) was developed using the columns packed with gold-coated nickel substrate or spherical gold particles with or without the dynamic cooling process. With iCCD, it was observed with equivalent cocrystallization degree to the industrial gold standard benchmark Wild-TREF method but with over 70+ times improved sample throughput rate (62 vs 4500 min). The experimental CCD chromatogram for a polyolefin blend similarly assembled to the mathematically constructed result further demonstrated the minimized cocrystallization and measurement accuracy in the iCCD method. In addition, the superior mechanical properties of gold-coated nickel particles enabled the long-term robustness and enhanced measurement precision of the iCCD technique during the repeated thermal treatment cycles and pressure variations.

Preferential localization of conductive filler in ethylene‐co‐methyl acrylate/thermoplastic polyolefin polymer blends to reduce percolation threshold and enhanced electromagnetic radiation shielding over K band region

AbstractTo minimize radiation pollution at ultra‐low filler concentrations, there is a growing interest in microwave‐absorbing materials based on polymer blends composites. Herein, ethylene‐co‐methyl acrylate (EMA)/thermoplastic polyolefin (TPO) blend composites were prepared by employing solution mixing utilizing conductive Vulcan XC 72 carbon black (VCB) as nanofiller. The work focused on the reduction of electrical percolation and outstanding electromagnetic interference (EMI) shielding performance in low loading caused by the preferential distribution of carbon particles in one phase (ethylene‐co‐methyl acrylate copolymer) of the co‐continuous immiscible polymer blend. The fabricated conductive blend was further tested to ensure its superiority in physic‐mechanical and thermal stability. The morphology analysis reveals that the VCB particles are selectively localized in EMA phase of the blend which facilitates the formation of compact spatial conductive network throughout the matrix for electronic hopping. High electrical conductivity is achieved in the scale 10−2 S/cm for the prepared composites with 30 wt% of carbon black loading whereas a total EMI shielding effectiveness of −29 dB and thermal conductivity of ~0.75 W/m·K are achieved for this same filler content. This study reveals that the fabricated conductive polymer nanocomposites can be effectively utilized as promising EMI shields in the future generation of stretchable and wearable electronics.