Aluminum foam material has many excellent characteristics with low density and high-ratio energy absorption. It is suitable for lightweight designs in aviation, automotive and other fields. However, the preparation process and conditions of the foamed aluminum material have an important effect on the material performance parameters. The performance parameters of different batches of products are quite different. Therefore, it brings inconvenience to material application and research. Based on a large number of material experiments, this paper studies the establishment of a finite element simulation model for foam aluminum materials. Cubic non-uniform B-Spline curve method is used to construct free-form surfaces of series materials. Unknown quantity is obtained through a large number of known parameters. At the same time, the parameter curve of the required known quantity is established. The paper provides a method for achieve the purpose of reducing the number of experiments and improving the efficiency of structural designs.
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