Abstract High density polyethylene (HDPE) films have been fabricated using a presse-sheet system. The results of thermally stimulated discharge current (TSDC) analysis on these films are presented. The relationship between TSDC results and film manufacturing parameters are also presented. The following are the parameters investigated; cooling rate, film forming pressure and surface roughness. The surface roughness is shown to be dependent on the “forming plate” material. These materials investigated are Teflon TM , stainless steel and aluminum. Using Teflon TM as the forming plate causes the HDPE film to display a large TSDC homocurrent peak at 120°C. However, using stainless steel as the forming plate causes the HDPE film to display no TSDC peaks. Results of the characterization of HDPE surfaces immediately following the peeling of the forming plate materials are presented. Results of the characterization of plasma treated surfaces are presented before and after a second treatment using a low pressure glow discharge.
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