AbstractThis study investigates the enhancement of linear low‐density polyethylene (LLDPE) nanocomposites with multiwalled carbon nanotubes (CNT) at concentrations of 1, 3, and 6% w/w. To improve the interfacial interaction between the CNT and the polymeric matrix, CNT were treated using ethylene cold plasma (P‐CNT) in a rotary reactor. The incorporation of CNT into the polymer was carried out by a melt mixing process (MMP) and a sequential ultrasound dispersion method followed by melt mixing (UDM‐MMP). The thermal stability of nanocomposites with 6% P‐CNT increased by 45°C compared to pristine LLDPE. Electrical conductivity reached 2.5 × 10−2 S/cm for nanocomposites with 6% CNT. The elastic modulus increased from 519.52 MPa (LLDPE) to 714.63 MPa (6% CNT) and 795.43 MPa (6% P‐CNT), which further improving to 731.42 MPa (6% CNT) and 841.27 MPa (6% P‐CNT) using UDM‐MMP. Additionally, yield stress rose from 16.35 MPa to 21.28 MPa (6% CNT) and 22.06 MPa (6% P‐CNT), reaching 21.47 MPa and 22.28 MPa with UDM‐MMP. Tensile strength increased from 21.31 MPa to 25.15 MPa (6% CNT) and 25.9 MPa (6% P‐CNT), achieving 26.82 MPa (6% P‐CNT) with UDM‐MMP. These results highlight a significant improvement in conductivity, rigidity, and mechanical strength, emphasizing their potential for advanced applications.
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