Textured Substrates Research Articles

3D printed textured substrate with ZnIn2S4–Pt–Co thermoset coating for photocatalytic hydrogen evolution

Immobilized efficient catalysts on 3D substrate structures are practical and effective for improving photocatalytic hydrogen production, yet the deposition of photocatalysts on the 3D substrate remains the challenging. In this work, ZnIn2S4 microspheres were synthesized with Pt–Co as cocatalysts (named as ZIS-Pt-Co) and firmly loaded as the thermoset coatings onto the 3D printed textured substrate. Two morphologies of 3D printed textured substrate, upright pyramid and inverted pyramid structure, were prepared by DLP to improve the specific surface area for hydrogen evolution. Under the optimal ZIS-Pt-Co coatings mass of approximately 12.6 mg, the inverted pyramid structure was found to have a better hydrogen production yields (1555 μmol h−1 g−1). By adequately utilizing the synergistic effect of the catalysts and the 3D printed substrates for photocatalytic hydrogen production, the photocatalytic water splitting performance was improved without using sacrificial agents. Moreover, the substrates can be reused multiple times with new catalysts coating for the photocatalytic reaction. This will be beneficial for promoting the application and promotion of low-cost, large-area photocatalytic reactors.

Homogenizing the Electron Extraction via Eliminating Low‐Conductive Contacts Enables Efficient Perovskite Solar Cells with Reduced Up‐Scaling Losses

AbstractMaintaining the power conversion efficiency (PCE) of perovskite solar cells (PSCs) while enlarging the active area is necessary for their industrialization, where the key part is the uniform carrier extraction. Here, a conformal electron transport layer (ETL) is reported with eliminated low‐conductive contacts through a tailored deposition that combines chemical bath deposition and modified spin‐coating on a light‐managing textured substrate. The KPFM and C‐AFM are utilized to prove the uniform and optimized electrical properties. This study further employs the 2D measurements of PL and TRPL mapping to focus on revealing the enhanced uniformity of electron extraction. The uniform ETL conductivity and electron extraction contribute to a substantial decrease in device up‐scaling losses, making the δPCE ( between 0.08 cm2‐device and 1 cm2‐device decrease from 5.02% to 2.97%, while the perovskite film is deposited using two‐step method. When using one‐step method to deposit perovskite film, PCEs of 25.13% and 23.93% for the active area of 0.08 cm2 and 1 cm2 are achieved, and the δPCE decreases from 7.89% to 4.77%, validating the significant effects on reducing up‐scaling losses. This work provides a new perspective to maintain high efficiency while device up‐scaling, providing more opportunities to push forward the PSCs industrialization.

Influence of Photonics and Plasmonics Effect on Ultrathin Amorphous Silicon Thin Film Solar Cell

Abstract Our recent surge in silicon derived materials has major demand in thin film photovoltaic (PV) modules and enhancing the significant numbers. The rigorous coupled wave analysis method is a simple and fast method also known as developed to determine the light absorption and cell efficiency. The optics of thin film solar cells (amorphous silicon) garnering crucial role in the photovoltaic market. In this work, an ultrathin thin film amorphous silicon solar cell PV performance investigated by periodically textured surfaces at the nanoscale level. This analysis of periodic textured substrate was deriving optimal surface textures. The nanogratings lead to light scattering mechanism with the higher order diffraction angle and enhanced the light absorption of the incidence spectrum. The influence of grating period and height, the collection of the charge carriers increased at various wavelengths from ultraviolet, visible and infrared spectral regions are discussed with the assistance of photonic and plasmonic modes. Finally, nanoscale engineering mechanism the optimized thin film amorphous silicon solar cell yielded the highest current densities (22.6 and 23.8 mA/cm2) in both polarization modes.

The effects of periodic textured substrate to control diffusion angle on the conversion efficiency of dye-sensitized solar cells

We suggested improving the conversion efficiency of dye-sensitized solar cells (DSSCs) by the micro-nano periodic textures to control the diffusion angle of the incident light for certain absorbed wavelengths of the used dye. A periodic texture (Prd-Tx) was designed to enhance the light path of the wavelength of DSSCs’ dye absorption with a wide process window by optical simulation (pitch: 1400 nm, pillar diameter: 460–560 nm, pillar height: more than 500 nm). The Prd-Tx was fabricated by photolithography processes and nanoimprinting (pitch: 1400 nm, pillar diameter: 500 nm, pillar height: 1000 nm). The Prd-Tx increased the DSSCs’ conversion efficiency (η of 3.13%), surpassing our previous best result (refabricated W-Tx, η of 3.08%). It was considered that the ohmic loss was suppressed owing to the Prd-Tx enhanced electrical conductivity at the interface between the transparent electrode, F-doped tin oxide (FTO), and TiO2.

Sol–gel derived highly hydrophobic Polystyrene/SiO2 spray coatings on polished stainless steel and textured aluminium substrates

ABSTRACT In this study, sol–gel derived spray coatings of highly hydrophobic nature consisting of polystyrene (PS) and SiO2 nanoparticles were developed on polished stainless steel 321 (SS) and textured 6061 aluminium (Al) alloy substrates. The micro-structures on the Al surface were created through ultraprecision machining, known as single-point diamond turning (SPDT) machining. The polished SS and micro-structured Al were coated with PS/SiO2 using a spray coating technique by maintaining a pressure of 4–5 kPa, and positioning the nozzle 20–30 cm away from the substrates. The textured surface of Al was characterised using coherent correlational interferometry (CCI). The PS modified SiO2 nanoparticles and their coatings were characterised using Fourier-Transform Infrared Spectroscopy (FTIR) and field-emission scanning electron microscopy (FESEM). The resulting coating exhibited a micro-nano hierarchical roughness due to the presence of SiO2 nanoparticles and their fine size clusters. The polished SS surface showed static water contact angles of 93.3° and 143.5° before and after coating, respectively. Similarly, the polished and coated structured Al surface exhibited water contact angles of 85.6° and 144.3° before and after coatings. Such coatings can exhibit a great potential particularly in the field of self-cleaning technologies.

Texture Transfer in Dielectric Layers via Nanocrystalline Networks: Insights from in Situ 4D-STEM.

Transition metal oxide dielectric layers have emerged as promising candidates for various relevant applications, such as supercapacitors or memory applications. However, the performance and reliability of these devices can critically depend on their microstructure, which can be strongly influenced by thermal processing and substrate-induced strain. To gain a more in-depth understanding of the microstructural changes, we conducted in situ transmission electron microscopy (TEM) studies of amorphous HfO2 dielectric layers grown on highly textured (111) substrates. Our results indicate that the minimum required phase transition temperature is 180 °C and that the developed crystallinity is affected by texture transfer. Using in situ TEM and 4D-STEM can provide valuable insights into the fundamental mechanisms underlying the microstructural evolution of dielectric layers and could pave the way for the development of more reliable and efficient devices for future applications.

Geometrically Amplified Wetting of Silver Nanosolder on a Rough Diamond Surface.

The wetting behavior of silver at the nanoscale on a textured diamond substrate is not absolutely roughness-dependent in printing diamond chips, tough bioimplant coating, and joining for cutting tool industries. This study uses a molecular dynamics simulation to capture the stochastic wetting behavior toward precision for given geometries. It is deduced that the metalophilic character of molten silver is increased with an increase in roughness on sinusoidal contoured diamond substrates rather than orthogonal pillars of the same roughness until an equilibration time of 210 ps at a temperature of 950 K. Increasing the roughness after the equilibrium time causes a supermetalophilic angle of 13° for the sinusoid at 500 ps, and the orthogonal design causes the Wenzel state. Therefore, wetting states are metastable and ultimately depend upon the wetting time and geometry rather than the roughness only. A high joining strength creates a long-lasting coating, owing to the high surface energy of the textured surface. This study presents effective thin seam development in the least possible time of 230 ps and silver consumption at the nanoscale for supermetalophilic and metalophobic coatings in electronic packaging.

Investigation of perovskite layer growth from solution on textured substrates

Surface textures are indispensable to minimize optical losses in perovskite-based solar cells. However, the solution-processing of perovskite layers is often not compatible with textured substrates, and little is known about the film growth thereon. This study aims to elucidate the growth process of perovskite layers from solution on textured substrates and to identify the texture features ensuring compatibility with perovskite solution-processing. Using nanoimprint-lithography we prepared three different periodically as well as randomly textured glass substrates for spin-coated perovskite solar cells, of which one was duplicated from a commercially available texture. During the perovskite crystallization process, a time-resolved in situ photoluminescence measurement was conducted. The photoluminescence signal was not found to substantially alter using textured substrates with texture heights around 500 nm. Optical absorptance spectroscopy and scanning electron microscopic imaging were applied to investigate the growth, crystal structure, and optical properties of solution-processed perovskite on top of different textures. We find that periodic textures with height around 500 nm enable homogeneous solution-processed perovskite layers with optimized optical performance. In contrast, texture heights of several micrometers lead to macroscopic holes in the perovskite film. The results of this study will help to find optimum optical textures for high-efficiency perovskite single-junction and perovskite-silicon tandem solar cells.

Efficient and Stable Perovskite/Silicon Tandem Solar Cells Modulated with Triple‐Functional Passivator

AbstractPerovskite/silicon tandem solar cells (TSCs) have aroused much attentions in recent years. One of keys for achieving highly efficient and stable TSCs is to guarantee effective charge transfer, especially on the rough textured silicon substrate due to the poor adhesion between interlayers. Here, a 2‐fluoroisonicotinic acid (2‐FNA) additive that possesses fluorine (‐F), carboxylic acid (‐COOH), and pyridine nitrogen as functional groups in the perovskite precursor to assist the crystallization process is utilized. It shows that 2‐FNA can efficiently reduce the defects and suppress non‐radiative recombination of perovskite layers by bonding with the uncoordinated Pb2+ ions, formamidinium (FA+), and halide vacancies, leading to notably prolonged carrier lifetime. Most importantly, this found that 2‐FNA aids in the formation of better interfacial contact between the perovskite and C60 layer on top, thus enhancing the interfacial electron extraction therein, eventually leading to an increased power conversion efficiency (PCE) of 28.61% on champion perovskite/silicon TSCs from 27.08% on control counterparts. This work provides a practical route to further advance the PV performance and applicability of perovskite/silicon TSCs.

Toward efficient and industrially compatible fully textured perovskite silicon tandem solar cells: Controlled process parameters for reliable perovskite formation

AbstractCapitalizing on the existing silicon industry, fully textured perovskite‐silicon tandem solar cells have a great potential to penetrate the electricity market. While the use of textured silicon with large pyramid size (> 1 μm) enhances the power conversion efficiency (PCE), it also presents process complications. To achieve high performance, meticulous control of deposition parameters on textured silicon is required. This study provides a guideline for the use of the hybrid evaporation/spin‐coating route to form high‐quality perovskite absorbers. Using various characterization techniques, we highlight intrinsic differences between perovskite growth on flat versus textured substrates. Furthermore, we provide pathways to ensure a high perovskite phase purity, reveal mitigation strategies to avoid the formation of undesired dendritic perovskite structures, give guidelines to ensure photostability, and discuss the “misleading” effect of residual PbI2 on the perovskite photoluminescence response. A good understanding of the perovskite growth on textured silicon enables the fabrication of a tandem device with a PCE > 26% (without employing additives or surface treatments) and a good operational stability. The comprehensive guidelines in this study provide a better understanding of perovskite formation on textured silicon and can be transferred when upscaling the hybrid route perovskite deposition.

Host-foraging strategies of five local entomopathogenic nematode species in South Africa

Entomopathogenic nematodes (EPNs) are obligate parasites of soil-dwelling insects and are used as biological control agents for many insect pests. These nematodes have a free-living third growth stage called infective juveniles (IJs), which are responsible for foraging and infecting suitable insect hosts. Infective juveniles exhibit three host-foraging strategies: cruising, ambushing, and intermediate foraging strategies. The foraging strategy of EPNs is important for successful infection but is poorly understood. The current study investigated the host-foraging strategies of five local South African EPN species including Heterorhabditis noenieputensis, H. safricana, Steinernema fabii, S. jeffreyense, and S. yirgalemense by assessing their dispersal behavior. Of the five EPN species, H. noenieputensis, H. safricana, S. jeffreyense, and S. yirgalemense showed a positive response to the presence of the wax moth larvae, whereas S. fabii showed a negative response. The four EPN species that showed a positive response to the presence of the host also caused 100% mortality of wax moth larvae that were buried in sand at a depth of 10 cm, whereas S. fabii caused the lowest mortality of 34%. The average distance traveled by all five EPN species decreased on rough textured substrate compared with smooth textured substrate. The observed behavioral patterns suggested that H. noenieputensis, H. safricana, S. jeffreyense, and S. yirgalemense use a cruiser foraging strategy whereas S. fabii uses an ambusher foraging strategy.

Thick-film printing of TaS2 soft films on the textured surface to enhance wear life

As an additive manufacturing technology, 3D printing has become the new trend of film preparation in the future. Electrohydrodynamic atomization (EHDA), a new additive manufacturing technique, can produce films with a wide range of thicknesses. Although the synergistic effect of soft films and textured surfaces can effectively improve the tribological properties of the substrate, there are still problems such as poor interface bonding and short film life. Research into new microtextured and soft film materials is an important part of expanding the use of ceramic cutting tools in metal cutting applications. Herein, biomimetic Nepenthe convex textures and TaS2 soft films were prepared on the surface of Al2O3/TiC ceramic using nanosecond laser and EHDA processes, respectively. The results reveal that TaS2 films printed on biomimetic textured substrates had a longer wear life and lower wear rate. The synergistic effect of TaS2 films and biomimetic textures exhibits the best effect in reducing wear and improving the wear life of the substrate, which are expected to become a promising way to improve the tribological properties of Al2O3/TiC ceramic.

Low-loss contacts on textured substrates for inverted perovskite solar cells.

Inverted perovskite solar cells (PSCs) promise enhanced operating stability compared to their normal-structure counterparts1-3. To improve efficiency further, it is crucial to combine effective light management with low interfacial losses4,5. Here we develop a conformal self-assembled monolayer (SAM) as the hole-selective contact on light-managing textured substrates. Molecular dynamics simulations indicate that cluster formation during phosphonic acid adsorption leads to incomplete SAM coverage. We devise a co-adsorbent strategy that disassembles high-order clusters, thus homogenizing the distribution of phosphonic acid molecules, and thereby minimizing interfacial recombination and improving electronic structures. We report a laboratory-measured power conversion efficiency (PCE) of 25.3% and a certified quasi-steady-state PCE of 24.8% for inverted PSCs, with a photocurrent approaching 95% of the Shockley-Queisser maximum. An encapsulated device having a PCE of 24.6% at room temperature retains 95% of its peak performance when stressed at 65 °C and 50% relative humidity following more than 1,000 h of maximum power point tracking under 1 sun illumination. This represents one of the most stable PSCs subjected to accelerated ageing: achieved with a PCE surpassing 24%. The engineering of phosphonic acid adsorption on textured substrates offers a promising avenue for efficient and stable PSCs. It is also anticipated to benefit other optoelectronic devices that require light management.

Temperature dependent aluminum induced crystallization of amorphous germanium thin films

In this work, we present the sequential growth of metal–semiconductor bilayer structure on HF-treated textured glass substrates by thermal evaporation method. The process of aluminum-induced crystallization of amorphous germanium thin films was critically observed under heat treatment. Temperature assisted structural modifications triggered the nucleation phenomenon for controlled grain growth which transformed the nature of Ge-thin film from amorphous-to-polycrystalline. Interestingly, the electrical resistivity also decreased by subsequent annealing which promoted the conduction mechanism. Optical measurements indicated a dwindling in band tail states and related structural defects, leading to better crystallinity.

Buried-Interface Engineering of Conformal 2d/3d Perovskite Heterojunction for Efficient Perovskite/Silicon Tandem Solar Cells on Industrially Textured Silicon.

Exploring strategies to control the crystallization and modulate interfacial properties for high-quality perovskite film on industry-relevant textured crystalline silicon solar cells is highly valued in the perovskite/silicon tandem photovoltaics community. The formation of a two-dimensional/three-dimensional (2D/3D) perovskite heterojunction has been widely employed to passivate defects and suppress ion migration in the film surface of perovskite solar cells. However, realizing solution-processed heterostructures at the buried interface face solvent incompatibilities with the challenge of underlying-layer disruption and texture incompatibilities with the challenge of uneven coverage. Here, we use a hybrid two-step deposition method to prepare robust 2D perovskites with cross-linkable ligands underneath the 3D perovskite. This structurally coherent interlayer benefits the preferred crystal growth of strain-free and uniform upper perovskite, inhibits interfacial defect-induced instability and recombination, and promotes charge-carrier extraction with ideal energy-level alignment. We demonstrate the broad applicability of the bottom-contact heterostructure for different textured substrates with conformal coverage and various precursor solutions with intact properties free of erosion. With this buried interface engineering strategy, the resulting perovskite/silicon tandem cells based on industrially textured Czochralski (CZ) silicon achieve a certified efficiency of 28.4% (1.0 cm2 ), while retaining 89% of the initial PCE after over 1,000-hour operation. This article is protected by copyright. All rights reserved.

Effect of Textured Glasses on Conversion Efficiency in Dye-Sensitized Solar Cells

In this paper, three types of optical textured glass substrates were prepared at the glass/transparent conductive oxide interface using polydimethylsiloxane nanoimprint lithography to increase the conversion efficiency of dye-sensitized solar cells (DSSCs). There were three types of textures: nanotexture, microtexture, and micro/nano double texture. In terms of optical characteristics, it was confirmed that the reflectance of all of the textured glass substrates was lower than that of flat glass in the mean value of the 400–800 nm wavelength band. Further, the diffuse transmittance was higher than that of flat glass for all of the textured glass substrates, and the D-Tx was particularly high. DSSCs were fabricated using N749 and N719 dyes; their size was 6 mm2. The conversion efficiencies of the N749 DSSCs were improved by 11% for the N-Tx (η of 2.41%) and 10% for the D-Tx (η of 2.38%) compared with flat glass (η of 2.17%) DSSCs. On the other hand, the M-Tx did not improve it. The conversion efficiencies of the N719 DSSCs with textured glass substrates were improved by 7.5% for the M-Tx (η of 2.74%), 18% for the N-Tx (η of 3.01%), and 26% for the D-Tx (η of 3.22%) compared with flat glass (η of 2.55%) DSSCs.

Multifunctional additive CdAc2 for efficient perovskite-based solar cells.

Polycrystalline perovskite films fabricated on flexible and textured substrates often are highly defective, leading to poor performance of perovskite devices. Finding substrate-tolerant perovskite fabrication strategies is therefore paramount. Herein, we show that adding a small amount of Cadmium Acetate (CdAc2 ) in the PbI2 precursor solution results in nano-hole array films and improves the diffusion of organic salts in PbI2 , and promotes favorable crystal orientation and suppresses non-radiative recombination. Polycrystalline perovskite films on the flexible substrate with ultra-long carrier lifetimes exceeding 6 μs are achieved. Eventually, a PCE of 22.78% is obtained for single-junction flexible perovskite solar cells (FPSCs). Furthermore, we find the strategy is also applicable for textured tandem solar cells. A champion PCE of 29.25% (0.5003 cm2 ) was demonstrated for perovskite/silicon tandem solar cells (TSCs) with CdAc2 . Moreover, the un-encapsulated TSCs maintains 109.78% of its initial efficiency after 300 hours operational at 45°C in N2 atmosphere. Our work provides a facile strategy for achieving high-efficiency perovskite-based solar cells. This article is protected by copyright. All rights reserved.

Wet-chemical surface texturing of AZO substrate for improved perovskite solar cells

Aluminum-doped zinc oxide (AZO) is a promising substrate for perovskite solar cells (PSCs) because of its low cost, easy accessibility, and good conductivity. However, its relatively low transmittance with low resistance and inevitable reflectance loss makes it unfavorable for high-performance AZO-based PSCs. Herein, a simple and effective strategy that textures the surface of AZO substrate via a diluted HCl etching, is developed to boost PSC performance. The textured AZO substrate exhibits greater haze, higher transmittance, and lower reflectance for permitting more photons to reach and be absorbed within PSCs. In addition, the textured AZO substrate not only exhibits improved surface wettability that can enhance the buried interfacial contact and enable the growth of high-quality perovskite film, but also possesses reduced oxygen vacancies and lower work function (WF) that can suppress the recombination and reduce the energy barrier for electron extraction. As a result, the PSC on textured AZO substrate shows improved fill factor (FF, 70 %) and enhanced short-circuit current density (Jsc, 23.7 mA/cm2) compared with the reference cells (63 % and 21.1 mA/cm2), yielding a much-increased power conversion efficiency (PCE) from 13.9 % to 17.6 %. The present work opens the door for the employment of AZO substrate in future commercialization of PSCs.

Effect of texture on 4H–SiC substrate surface on film growth: A molecular dynamics study

An investigation is conducted in this paper of the effect of different textured substrates on the growth of film. Meanwhile, a comparison of film quality with that of non-textured substrate is carried out. Results show that different textured substrates produce different dislocation morphologies, while the surface morphology is closely related to the substrate. There is less dislocation density and minimal surface roughness in the film with groove textured-[11‾00] substrate than in the film without the textured substrate. Interface mixing occurs in the deposition of film, resulting in an oscillatory behavior of the internal stress. The film with groove textured-[11‾00] substrate has a lower defect volume fraction and a higher film density than the film on non-textured substrate. Further, the groove textured-[11‾00] has a lower interface energy, which provides a good basis for the growth of the deposited film. The study of this work further reveals the role of different substrate patterns in regulating the crystal quality of 4H–SiC film, which provides guidance for the design of substrate patterns.

Tribology of Pore-Textured Hard Surfaces under Physiological Conditions: Effects of Texture Scales.

Micro- and nanotexturing on hard biomaterials have shown advantages for tissue engineering and antifouling applications. However, a growing number of studies have also shown that texturing may cause an increase in friction, demanding further research on the tribological effects of texturing under physiological conditions. This study investigates the tribological effects of micro- and nanopore patterns on hard hydrophilic silicon sliding against soft hydrophobic polydimethylsiloxane (PDMS) immersed in aqueous liquids with various viscosities, simulating the sliding of a textured implant surface against soft tissues. The experimental results show that silicon surfaces with pore textures at both micro- and nanoscale feature sizes confer a higher coefficient of friction (COF) than an untextured one. It is attributed to the texture's edge effect caused by the periodic pore patterns between the two sliding objects with a large difference in material stiffness. For the same solid area fraction, nanopored surfaces show a higher COF than micropored surfaces because of the significantly higher texture edge length per unit area. For micropored surfaces with a similar length of texture edge length per unit area, the COF increases more significantly with the increase in pore size because of the greater stress at the rims of the larger pores. The COFs of both micro- and nanoscale pores generally decrease from ∼10 to 0.1 with an increase in the surrounding aqueous viscosity, indicating the transition from a boundary lubrication to a mixed lubrication regime while mostly remaining in boundary lubrication. In contrast, the COF of an untextured surface decreases from ∼1 to 0.01, indicating that it mostly remains in the mixed lubrication regime while showing the tendency toward hydrodynamic lubrication. Compared to a hydrophilic hard probe sliding against a textured hydrophobic soft substrate, the hydrophobic soft probe sliding against a textured hydrophilic hard substrate produces a significantly higher COF under similar physiological conditions due to the larger edge effect.