Spray Painting Research Articles

Spray measurements with the time-shift technique

The time-shift technique is a well-documented technique for the size and velocity measurement of individual drops passing through one or two tightly focused laser beams. It is a counting technique, nominally applicable for pure liquid drops, but with potential to also characterize drops with embedded particles or drops containing a second dispersed phase. In the present study a novel approach to signal processing is introduced in which the signal detection and validation phase is eliminated. This extends the capabilities of the time-shift technique in two manners. For one, size and velocity estimates are made possible for drops exhibiting very poor signal structure or signal-to-noise ratio. Such signals are commonly expected when measuring complex drops, either drops with embedded nano/micro-particles (dispersions) or emulsions. Second, the size and velocity distributions are estimated not by processing of signals from individual drops (single realization counting technique), but from a large ensemble of drop signals, improving both computational speed and reducing the influence of outliers in final statistics. These capabilities are achieved without sacrificing accuracy of mean and variance estimates of size and velocity of drop ensembles. To demonstrate the advantages of this new approach, measurements of a paint spray are presented, processed using both standard processing routines and the new approach. Limitations concerning the application of this new approach are discussed in detail.

Analisis Pengendalian Kualitas Bahan Baku Acrylic Resin Pada Produk Spray Paint di PT X

Thermo Plastic Acrylic resin has an important role in the manufacture of spray paint, namely as a binder or binder. The resin in paint has a function as a film formation, has adhesion to the substrate as well as pigment binders and additives, so that to produce a spray paint with good quality mechanical properties, PT X must be selective in controlling the quality of the raw material for Thermo Plasic Acrylic Resin. The purpose of this study was to determine the problems faced by PT X related to the quality of Thermo Plastic Acrylic Resin raw materials, to identify the most dominant factors affecting the quality of these raw materials and to formulate the most appropriate solutions to be applied in improving the quality of these raw materials. This research uses observation, interview, and literature study methods. Sources of data came from stakeholders and quality control staff of PT X. This study used check sheets, histogram diagrams, u-control maps, and fishbone diagrams to complete the analysis process. From the test results of the Thermoplastic Acrylic Resin raw material, it is known that the factor that causes rejection is due to adhesion, namely 53.57%, gloss 33.33%, and dry touch 13.10%, all three of the total raw materials that are rejected when the raw material is applied in form paint and spray on the film plate. The most dominant cause of reject was poor adhesion, namely 53.57% of the total reject raw materials.

Research on the strategy of auto paint repair system based on computer 3D modeling

With the rapid development of the auto repair industry, the continuous use of painting robots, auto paint repair automatic painting has also made progress. In this paper, firstly, the development of automotive paint technology and the main content of auto paint repair and auto paint spraying are described, and the strategy of auto paint repair and auto paint spraying system based on computer three-dimensional modeling is studied for readers’ reference.

Computer Application of Automatic Paint Spraying System for Automobile Vertical Buoy Based on PLC

Based on PLC, the automatic production of automobile pressure plate painting is realized, and the code carrier memory function is used to automatically recognize the automobile pressure plate painting process. In this paper, the automatic painting system of automobile buoys is the research goal. The PLC control technology is used to solve many problems in the process of automatic painting of buoys, such as low work efficiency, high production costs, and high work intensity. Practice shows that the automatic painting system of vertical buoys is extremely Dadi raises the level of the pressure plate spraying line.

Occupational Exposure in Industrial Painters: Sensitive and Noninvasive Biomarkers to Evaluate Early Cytotoxicity, Genotoxicity and Oxidative Stress

This study aimed to identify sensitive and noninvasive biomarkers of early cyto-genotoxic, oxidative and inflammatory effects for exposure to volatile organic compounds (VOCs) in shipyard painters. On 17 (11 spray and 6 roller) painters (previously characterized for VOCs exposure to toluene, xylenes, ethylbenzene, ethyl acetate) and on 18 controls, we performed buccal micronucleus cytome (BMCyt) assay; Fpg-comet assay on lymphocytes; detection of urinary 8-oxoGua (8-oxo-7,8-dihydroguanine), 8-oxodGuo (8-oxo-7,8-dihydro-2′-deoxyguanosine) and 8-oxoGuo (8-oxo-7,8-dihydroguanosine), and cytokines release on serum. We found induction of cyto-genotoxicity by BMCyt assay and inflammatory effects (IL-6 and TNFα) in roller painters exposed to lower VOC concentrations than spray painters. In contrast, in both worker groups, we found direct and oxidative DNA damage by comet assay (with slightly higher oxidative DNA damage in roller) and significant increase of 8-oxoGuo and decrease of 8-oxodGuo and 8-oxoGua in respect to controls. The cyto-genotoxicity observed only on buccal cells of roller painters could be related to the task’s specificity and the different used protective equipment. Although limited by the small number of subjects, the study shows the usefulness of all the used biomarkers in the risk assessment of painters workers exposed to complex mixtures.

Cool, Dry, Nano-scale DIC Patterning of Delicate, Heterogeneous, Non-planar Specimens by Micro-mist Nebulization

Background: Application of patterns to enable high-resolution Digital Image Correlation (DIC) at the small scale (μm/nm) is known to be very challenging as techniques developed for the macro- and mesoscale, such as spray painting, cannot be scaled down directly. Moreover, existing nano-patterning techniques all rely on harsh processing steps, based on high temperature, chemicals, physical contact, liquids, and/or high vacuum, that can easily damage fragile, small-scale, free-standing and/or hygro-sensitive specimens, such as MEMS or biological samples. Objective: To present a straightforward, inexpensive technique specially designed for nano-patterning highly delicate specimens for high-resolution DIC. Methods: The technique consists in a well-controlled nebulized micro-mist, containing predominantly no more than one nanoparticle per mist droplet. The micro-mist is subsequently dried, resulting in a flow of individual nanoparticles that are deposited on the specimen surface at near-room temperature. By having single nanoparticles falling on the specimen surface, the notoriously challenging task of controlling nanoparticle-nanoparticle and nanoparticle-surface interactions as a result of the complex droplet drying dynamics, e.g., in drop-casting, is circumvented. Results: High-quality patterns are demonstrated for a number of challenging cases of physically and chemically sensitive specimens with nanoparticles from 1 μm down to 50 nm in diameter. It is shown that the pattern can easily be scaled within (and probably beyond) this range, which is of special interest for micromechanical testing using in-situ microscopic imaging techniques, such as high-magnification optical microscopy, optical profilometry, atomic force microscopy, and scanning electron microscopy, etc. Conclusions: Delicate specimens can conveniently be patterned at near-room temperature (sim 37 ∘C), without exposure to chemicals, physical contact or vacuum, while the pattern density and speckle size can be easily tuned.

Toluene and Heavy Metals in Small Automotive Refinishing Shops and Personal Protection of the Workers in Nakhon Si Thammarat, Thailand.

Chemical contamination and safe work practices of workers in automotive refinishing shops have been extensively studied in industrialized countries, but the evidence in developing countries is limited. This study aimed to evaluate chemical contamination and the use of personal protective equipment (PPE) of workers in local small-scale automotive refinishing shops in Nakhon Si Thammarat, Thailand. Airborne toluene and heavy metals, i.e., lead, chromium, and cadmium, were measured in 3 automotive refinishing shops. Toluene exposure assessed by urinary hippuric acid (n = 27) and metal contamination on workers' hands (n = 24) were also determined. Information on the use of PPE and personal hygiene practices of the workers was collected by questionnaires. Average ambient levels of toluene (0.04–18.26 ppm) and the metals (Pb: ND-26.34, Cr: 0.02–4.46, and Cd: ND-1.44 µg/m3) in all sites did not exceed the national standard levels of 200 ppm for toluene (1998) and 50, 12, and 5 µg/m3 for Pb, Cr, and Cd, respectively (2017). The mean ambient levels of these chemicals were highest in paint spray booths followed by nonpainting areas and office rooms, respectively. The highest level of urinary hippuric acid (1.13 g/g creatinine) was found in a painter but did not exceed the recommended biological exposure index of 1.6 g/g creatinine (2014). In contrast, the highest levels of lead and chromium detected on the workers' hands were found in body repair technicians. Direct hand contact without using gloves was suggested as a primary cause of metal contamination.

Occupational exposure risk during spraying of biocidal paint containing silver nanoparticles

The study assessed potential to exceed occupational exposure limits while spraying paint with and without a silver nanoparticle biocidal additive. A tradesperson performed the tasks in a sealed chamber with filtered air supply. Integrated air sampling entailed transmission electron microscopy with energy dispersive X-ray analysis, direct-reading of particle number concentrations, and determination of silver mass concentration by NIOSH Method 7300. Silver nanoparticles were primarily embedded in paint spray droplets but also observed as isolated particles. Using an α-level of 0.05, median nanoparticle number concentrations did not differ significantly when spraying conventional vs. biocidal paint, although statistically significant differences were observed at specific particle size ranges <100 nm. The geometric mean concentration of total silver while spraying biocidal paint (n = 6) was 2.1 µg/m3 (95% CI: 1.5–2.8 µg/m3), and no respirable silver was detected (<0.50 µg/m3). The results address a lack of silver nanoparticle exposure data in construction and demonstrate the feasibility of a practical sampling approach. Given similar conditions, the measurements suggest a low probability of exceeding a proposed silver nanoparticle exposure limit of 0.9 µg/m3 as an airborne 8-hr time-weighted average respirable mass concentration. A full workday of exposure to respirable silver at the highest possible level in this study (<0.50 µg/m3) would not exceed the exposure limit, although limitations in comparing short task-based exposures to an 8-hr exposure limit must be noted. There was airflow in the study chamber, whereas exposure levels could increase over time in work environments lacking adequate ventilation. Potential to exceed the exposure limit hinged upon the respirable fraction of the paint mist, which could vary by material and application method. Additional research would improve understanding of silver nanoparticle exposure risks among construction trades, and biological responses to these exposures. Given the potential for exposure variability on construction jobsites, safety and health professionals should be cognizant of methods to assess and control silver nanoparticle exposures.

Spatio-temporal modulation of self-assembled central aggregates of buoyant colloids in sessile droplets using vapor mediated interactions

A functional sessile droplet containing buoyant colloids (ubiquitous in applications like chemical sensors, drug delivery systems, and nanoreactors) forms self-assembled aggregates. The particles initially dispersed over the entire drop-flocculates at the center. We attribute the formation of such aggregates to the finite radius of curvature of the drop and the buoyant nature of particles. Initially, larger particles rise to the top of the droplet (due to higher buoyancy force), and later the smaller particles join the league, leading to the graded size distribution of the central aggregate. This can be used to segregate polydisperse hollow spheres based on size. The proposed scaling analysis unveils insights into the distinctive particle transport during evaporation. However, the formation of prominent aggregates can be detrimental in applications like spray painting, sprinkling of pesticides, washing, coating, lubrication, etc. One way to avoid the central aggregate is to spread the droplets completely (contact angle ~ 00), thus theoretically creating an infinite radius of curvature leading to uniform deposition of buoyant particles. Practically, this requires a highly hydrophilic surface, and even a small inhomogeneity on the surface would pin the droplet giving it a finite radius of curvature. Here, we demonstrate using non-intrusive vapor mediated Marangoni convection (Velocity scale ~ O(103) higher than the evaporation-driven convection) can be vital to an efficient and on-demand manipulation of the suspended micro-objects. The interplay of surface tension and buoyancy force results in the transformation of flow inside the droplet leads to spatiotemporal disbanding of agglomeration at the center of the droplet.

Graphene Oxide/Reduced Graphene Oxide Enhanced Noniridescent Structural Colors Based on Silica Photonic Spray Paints with Improved Mechanical Robustness.

In contrast to traditional pigment colors, structural colors have developed a great potential in practical applications, thanks to their unique nonfading and color tunable properties; especially amorphous photonic structures with noniridescent structural colors have attracted considerable attention and their applications have expanded to more fields. Herein, graphene oxide (GO) and reduced graphene oxide (RGO) enhanced noniridescent structural colors with excellent mechanical robustness were established by a time-saving approach named spray coating, which allows for rapid fabrication of angular independent structural colors by spraying different photonic spray paints (PSPs) to ensure color multiplicity that was adjusted by the silica nanoparticles (SiO2 NPs) sizes onto the substrates. The incorporation of poly(methyl methacrylate-butyl acrylate) (PMB) improved the adhesion existing among SiO2 inter-nanoparticles and between SiO2 NPs and the substrates, taking advantages of the low glass transition temperature () of butyl acrylate derivative polymer and made PMB embedded PSPs coated patterns being imparted with good mechanical robustness and abrasive resistance. The peculiar light adsorption of GO and RGO across visible light spectrum facilitate higher color saturation. The improvement in color saturation of GO and RGO doped PSPs is expected to boost the promising applications in structurally colored paintings, inks and other color-related optical fields.

Design and fabrication of six axial arm robot

Industrial revolution 4.0 is paradigm shift towards automation to cater the needs of ongoing demand in industrial production and to meet the requirements of exponential increase. In line with that six axial robotic arm can pave the way to complete the laborious task with in stipulated time. Six axial robotic arm it has a six axial robotic arm driven by six servomotors; a simple 6-DOF motion can be obtained. Robotic arm encompass of mechanical structure and control unit, Control unit controls whole motion of the system. It has two pieces of plastic gears, motors linkages tightened with fasteners and some sophisticated combination of laser cutted acrylic components. This fabricated model has the applications of robotic arm are pick and place spot welding, spray painting etc. The main objective of this paper is to propose a design and fabricate a six axial arm robot using servomotors which helps in the movement of links also the arm is allowed to extend freely with base fixed. The Arduino board connected to the motor to inspect and control the process

The past, the present and the future of nanotechnologies

Abstract Artists from the time of Mesopotamia or Egypt and in the Middle Ages astonished us with various coloured Stained-glass windows, prepared with the help of metal nanoparticles. The paper will deal with zeolites, nanoparticles and carbon nanotubes. The latter will be developed more extensively, because we have founded the Nanocyl company, selling carbon nanotubes and it has become the best European company. One carbon nanotube is 100,000 times thinner than a human hair, it is very light – twice as light as aluminium –, its mechanical resistance is much higher than that of steel and it conducts electricity better than metal conductors. The use of carbon nanotubes is very important in nanotechnology. For example, with the help of coiled carbon nanotubes, the weight of a single nanoparticle can be measured, it is equal to one femtogram (10−15 gram). Carbon nanotubes are used in car spray painting to cancel the build-up of static electricity. With the help of carbon nanotubes, it is possible to decrease the velocity of flame propagation, when they are included in composite materials. Carbon nanotubes are also very good as sensors for toxic gases. Their uses will take up the most part of this paper. The future of nanotechnology will be illustrated by nanomachines, by the lift between the Earth and the Moon, and by graphene (one single sheet of graphite). The use of carbon nanotubes will be evoked in waste water cleaning, in the production of drinking water from seawater.

"All-Over'dan Devr-i Alem'e"

Bu makale, modülasyon yasalarına tabi olduğu düşünülen başta resim ve heykel olmak üzere plastik sanatların özünde kıyasıya bir el ile göz çatışması olduğu iddiasıyla yazılmaya çalışılmıştır. Amaç gözün hükmettiği sanatsal tavırda temsil, elin hükmettiği sanatsal tavırda ise yapıtın başlı başına bir mevcudiyet şeklinde ortaya çıktığını göstermektir. Gözün egemen olduğu tavırda çizgi ve ışık kavramları öne çıkarken, elin egemen olduğu tavırda çizi, leke, diyagram, dijital, haptık, fraktal, dirimsellik kavramları öne çıkmaktadır. Makalenin ikinci amacı, elin hükmettiği, eyleme geçen bedenin tamamıyla ele dönüştüğü Soyut Dışavurum akımına bağlı kalınarak ve modülasyon kavramından esinlenilerek geliştirilen “Devr-Âlem” adı verilen bir mekanizmayı tartışmaya açmaktır. Göz Pollock’un “All-Over” adını verdiği imgesinde, plan olmaya meyilli fırça dışı araçlarla üretilen, “Devr-i Alem” de ise izleyicinin soluduğu hava niteliğindeki renkler (sprey boya) ve tüm varoluşu ile kendi ürettiği, plan olmaya meyilli çizinin, hacim olmaya meyilli planın fraktal gücünü görmekle yetinir. Burada sanat yapıtı, bilinenin aksine “Sanatın Gaz Hali” diye tanımlanan, interaktif katılımın önünü açarak deneyime dönüşen disiplinler arası bir eylemdir. Eylem sonucu yaratılan haptik uzamda bu optik (göze hitap eden) kökenli ebru tadında oluşum, izleyicilere baktıkları şeyden zevk almayı değil, bakmanın tadına varmayı öğütler.

Design, Construction and Testing of a Microcontroller based Robotic Arm for Spray Painting

Robots can be used in painting operations like many other automated jobs. It can also perform welding, drilling, grinding, carrying operation, and various industrial process with the integration of proper tools with its arm. Robots are used widely in industrially developed countries to perform many operations of their industrial processes. Though the application of robots is limited in our country, the implementation has been initiated with the recent trend of moving forward to the automated industry.

Investigation on occupational hazards in 20 automobile manufacturing enterprises in Shandong Province

Objective: To investigate the current situation of occupational hazards in automobile manufacturing enterprises in Shandong Province. Methods: From February to May 2019, the convenience sampling method was adopted to conduct on-site occupational health surveys with 20 automobile manufacturing enterprises in Shandong Province as the survey subjects, to detect the occupational hazard factors in the workplaces and individual exposure levels, and to analyze the occupational health check results of operators. Results: There were 13 small-sized, 4 medium-sized and 3 large-sized enterprises among the 20 automobile manufacturing enterprises. The detection results of benzene and toluene in the workplaces met the occupational exposure limits, and the detection results of welding fumes, manganese and its compounds, and xylene exceed the occupational exposure limits. The maximum short-term exposure concentration (C(STE)) of welding fume in the air of workplaces was 24.23 mg/m(3), and the over-standard rate was 11.0% (16/146) . The maximum time-weighted average concentration (C(TWA)) of welding fume of operators is 10.60 mg/m(3), and the over-standard rate was 11.0% (8/73) . The maximum C(STE) of manganese and its compounds in the air of workplaces was 0.879 mg/m(3), and the of manganese and its compounds of operators was 0.175 mg/m(3), and the over-standard rate was 5.7% (4/70) . The maximum xylene C(STE) in the air of workplaces was 230.00 mg/m(3), and the over-standard rate was 3.9% (2/51) . The maximum xylene C(TWA) of operators was 70.40 mg/m(3), the over-standard rate was 3.6% (1/28) . Among the 4775 workers exposed to occupational hazards, 38 (0.80%) were suspected of electric welder's pneumoconiosis, 27 (0.57%) were suspected of manganese poisoning and 31 (0.65%) were suspected of chronic low-concentration benzene and benzene series poisoning. The detection rates of suspected occupational diseases among workers in small and medium-sized enterprises were relatively high, 2.86% (30/1048) and 4.51% (51/1132) respectively. There was a statistically significant difference in the detection rates of suspected occupational diseases among the operators of different scale automobile manufacturers (P<0.05) . Conclusion: The exposure levels of electric welding fumes, manganese and its compounds in welding jobs and xylene exposure levels in spray painting jobsin Shandong Province's automobile manufacturing enterprises are more serious. The supervision and management of occupational hygiene should be strengthened, the working environment should be improved, and the health of welding and painting workers should be protected.

Industrial Emission Characteristics and Control Countermeasures of VOCs in Chinese Rapid Economic Development Areas

With the rapid development of China's economy, volatile organic compounds (VOCs) as the precursor of smog and ozone are of increasing concern, especially in rapidly developing areas. This paper is a systematic analysis of VOCs emissions and distribution trends in 12 typical industrial sectors, garbage and wastewater treatment plants, comprehensive industrial parks, and residential districts in Beijing-Tianjin-Hebei, Yangtze River Delta, and Pearl River Delta Regions. The results show that pharmacy, rubber producing, as well as paint spraying are the top three industries among the 12 typical industries with the highest average VOCs emission concentrations at 541, 499, and 450 mg·m-3, respectively. By comparison, the average emission concentration of VOCs from the pharmaceutical industry in Yangtze River Delta and Beijing-Tianjin-Hebei Region was, respectively, about 112 and 1.00×103 mg·m-3. The paint spraying industry in the Pearl River Delta region has the highest emission rate with an average concentration of 1.04×103 mg·m-3. The investigation pertaining to the distribution of different VOCs categories indicates that highly toxic aromatics and halogenated hydrocarbons account for the highest emissions in paint spraying and pharmaceutical industries, reaching ratios of 55.99% and 26.57%, respectively. Additionally, among the three major economic zones, the VOCs concentration is the lowest in residential areas and comprehensive industrial parks in the Yangtze River Delta but the highest in the Beijing-Tianjin-Hebei Region, which is consistent with the distribution of industrial emissions in each region. Moreover, the research reveals that VOCs concentration in residential districts experienced a fluctuating reduction from 2002 to 2018. The significant reduction since 2016 suggests that formulated policies, laws and standards, along with the performed techniques have made significant contributions to the control of VOCs.

Occupational effect of spray painting fumes on some biochemical parameters in automobile spray painters in Yenagoa Bayelsa State, Nigeria

Automobile spray painters are often prone to chemical toxicity due to their routine work. This study was aimed at the occupational effect of spray painting fumes on some biochemical parameters in automobile spray painters. Five milliliters of blood specimen were collected into lithium heparin anti-coagulated bottles from twenty five automobile spray painters with ≤ 10 years working experience (experimental group one), ≥ 11 years working experience (experimental group two) and non-automobile spray painters which were monitored as control group respectively. After this, plasma alanine aminotransferase, aspartate aminotransferase, C-reactive protein, urea and creatinine were measured quantitatively using a spectrophotometer. The mean values of all the measured biochemical parameters showed no statistically significant differences (p&gt;0.05) in the automobile spray painters with ≤ 10 years working experience as compared with that of the control group with the exception of plasma C-reactive protein, while those with ≥ 11 years working experience showed statistically significant differences (p&lt;0.05) in plasma alanine aminotransferase, aspartate aminotransferase and C-reactive protein however, the plasma urea and creatinine showed no statistically significant differences (p&gt;0.05). In conclusion, the concentration of plasma alanine aminotransferase, aspartate aminotransferase and C-reactive protein may be altered in automobile spray painters with ≥ 11 years working experience, thus these biochemical parameters should be monitored regularly in spray painters within this category of working experience

Occupational effect of spray painting fumes on some biochemical parameters in automobile spray painters in Yenagoa Bayelsa State, Nigeria

Occupational effect of spray painting fumes on some biochemical parameters in automobile spray painters in Yenagoa Bayelsa State, Nigeria

Novel Nano-Filled Coatings for the Protection of Built Heritage Stone Surfaces

An experimental nano-filled coating, based on a fluorine resin containing SiO2 nano-particles, was applied on calcareous stones, representative of materials used in buildings and monuments of the Mediterranean basin; for comparison purposes, two commercial products were applied on the same substrates. The efficacy of the protective treatments was assessed by analyzing different characteristics of the three experimental/commercial products, i.e., color changes and permeability to water vapor to evaluate the treatments’ harmlessness; capillary water absorption and water stone contact angle to evaluate the protection against water ingress; oleophobicity of the treated surfaces and the behavior under staining by acrylic blue-colored spray paint and felt-tip marker to verify the anti-graffiti action. Finally, the properties of the treated stone surfaces were analyzed also after the application of pancreatin, used to simulate bird excreta (guano). The protective coatings were found to promote graffiti removal, reducing also the detrimental effects due to simulated guano. The experimental nano-filled product, in addition, was able to provide outstanding performance but using smaller amounts of product in comparison to commercial systems.

Graffiti in a Time of Covid-19: Spray Paint and the Law

During the course of 2020 there have been plenty of restrictions on human rights, but there has also been what might be described as ‘artistic anarchy’. Particularly in the period of March–June 202...