Poor Flowability Research Articles

Microencapsulation of Olive Oil by Dehydration of Emulsion: Effects of the Emulsion Formulation and Dehydration Process.

Microencapsulation of extra virgin olive oil has been taken into consideration. Initially, emulsions were prepared using extra virgin olive oil and aqueous solutions of different proportions of maltodextrin (MD) having dextrose equivalent (DE) 19 and whey protein isolates (WPI), such as 100% MD, 100% WPI, 25% MD + 75% WPI, 50% MD + 50% WPI and 75% MD + 25% WPI. Subsequently, emulsions were used for dehydration by either spray-drying (SD) or freeze-drying (FD) to produce olive oil microcapsules. Emulsion stability, viscosity and droplet size influenced the characteristics of the microcapsules. The highest encapsulation efficiency was achieved using 50% MD + 50% WPI in the emulsions with subsequent SD. The moisture content of the microcapsules increased with increasing proportions of MD. The size of the microcapsules increased with increasing proportions of WPI. The bulk density and tapped density were reduced with higher proportions of MD in the microcapsules. Furthermore, microcapsules with a higher proportion of MD exhibited poor flowability and high cohesiveness. Microcapsules from the higher proportion MD emulsions, followed by SD were spherical with a smooth surface; however, microcapsules with dent structures were produced from 100% WPI in the emulsions with subsequent SD. Microcapsules, produced from emulsions with a higher proportion of WPI, followed by FD were flat flakes and had irregular surfaces.

Enabling direct compression tablet formulation of celecoxib by simultaneously eliminating punch sticking, improving manufacturability, and enhancing dissolution through co-processing with a mesoporous carrier

The development of a high quality tablet of Celecoxib (CEL) is challenged by poor dissolution, poor flowability, and high punch sticking propensity of CEL. In this work, we demonstrate a particle engineering approach, by loading a solution of CEL in an organic solvent into a mesoporous carrier to form a coprocessed composite, to enable the development of tablet formulations up to 40% (w/w) of CEL loading with excellent flowability and tabletability, negligible punch sticking propensity, and a 3-fold increase in in vitro dissolution compared to a standard formulation of crystalline CEL. CEL is amorphous in the drug-carrier composite and remained physically stable after 6 months under accelerated stability conditions when the CEL loading in the composite was ≤ 20% (w/w). However, crystallization of CEL to different extents from the composites was observed under the same stability condition when CEL loading was 30–50% (w/w). The success with CEL encourages broader exploration of this particle engineering approach in enabling direct compression tablet formulations for other challenging active pharmaceutical ingredients.

Improving the flowability of fine WC-12Co powder using atmospheric pressure nitrogen microwave plasma torch treatment

WC-Co powders are mainly used in thermal spray coatings, which improve corrosion and wear resistance as well as the regeneration capacity of damaged components. The use of fine powders in the thermal spray coating process is essential to form a dense coating layer. However, fine powders possess poor flowability due to their morphology and van der Waals forces between particles. These characteristics limit their application in thermal spray coatings. In this study, a nitrogen microwave plasma torch was applied to WC-12Co powder (D50 = 20 μm) to improve the flowability of the powder. The rough surface of the particle was melted and changed to a smooth, spherical surface. As a result, the flowability of the plasma-treated powder improved significantly from 0 to 4.02 g/s. Thus, a microwave plasma torch improves the flowability of fine WC-12Co powders and is suitable for continuous treatment and mass production of plasma spray powders.

Assessment of blend uniformity in a stream sampler device using Raman spectroscopy

This study describes the first implementation of Raman spectrometer in a stream sampler for the in-line monitoring of low drug concentration in poor flowability powder blends. Raman spectra were continuously acquired as the powder blends flowed through the stream sampler operating with a paddle wheel speed of 10 RPM and used to develop the calibration models. A calibration model was developed to quantify caffeine concentration from 1.50 to 4.50% w/w using Partial Least Squares Regression (PLS-R). Three test set blends were used to assess the prediction errors of the calibration model. Caffeine concentration was predicted for the test set blends with a root mean square error of prediction of 0.21% w/w and a low bias of −0.03% w/w. The calibration model showed good prediction performance with an estimated sample mass of 83 mg. Variographic analysis demonstrated the low process variance of the real-time spectral acquisition through minimum practical error and sill values. The results showed the ability of the Raman spectrometer coupled with the stream sampler to monitor low drug concentration for poor flowability blends.

An investigation on the vacuum brazed diamond film and copper using low-temperature Ag-Cu-Sn-Ti filler alloys: Interfacial microstructure and mechanical performance

The diamond microwave window is usually employed in the fusion reactor such as the international thermonuclear experimental reactor (ITER). To promote its fabrication, the diamond film needs to be brazed with copper rings. In this work, the diamond-copper combination was vacuum brazed using low-temperature AgCu-10Sn-1Ti filler alloys. The effects of brazing temperature and soaking time on the microstructure and mechanical performance of the joints were investigated. The Raman technique was used to probe the distribution of notorious residual stresses in the joints. Lastly, the intrinsic relationship between the microstructure, shear strength, and residual stresses of the joints was built. When brazed at low temperature or for short soaking duration (720 °C/5 min), some solidification defects and intermetallic clusters were formed, due to insufficient elemental diffusion and poor flowability of the interlayer. Increasing the brazing temperature or extending the soaking time would eliminate these defects, leading to microstructural homogeneity. The joint average shear strength optimized reached 256 MPa at 750 °C for 10 min. In such a case, the tensile stresses near the diamond/interlayer interface guided the fracture process. Otherwise, the metallurgical quality of interlayer would be responsible for the joint bond strength. The work performed furnished the way for the preparation of diamond microwave windows from technical and theoretical aspects.

Study of diminutive granules as feed powders for manufacturability of high drug load minitablets

The maximal amount of drug contained in a minitablet is limited. To reduce the total number of minitablets in a single dose, high drug load minitablets can be prepared from high drug load feed powders by various pharmaceutical processing techniques. Few researchers have however examined the influence of pharmaceutical processing techniques on the properties of high drug load feed powders, and consequently the manufacturability of high drug load minitablets. In this study, silicification of the high drug load physical mix feed powders alone did not yield satisfactory quality attributes and compaction parameters to produce good quality minitablets. The abrasive nature of fumed silica increased ejection force and damage to the compaction tools. Granulation of fine paracetamol powder was crucial for the preparation of good quality high drug load minitablets. The diminutive granules had superior powder packing and flow properties for homogenous and consistent filling of the small die cavities when preparing minitablets. Compared to the physical mix feed powders for direct compression, the granules which possessed higher plasticity, lower rearrangement and elastic energies, yielded better quality minitablets with high tensile strength and rapid disintegration time. High shear granulation demonstrated greater process robustness than fluid bed granulation, with less discernment on the quality attributes of feed powder. It could proceed without fumed silica, with the high shear forces reducing interparticulate cohesivity. An in–depth understanding on the properties of high drug load feed powders with inherently poor compactability and poor flowability is important for the manufacturability of high drug load minitablets.

Microstructural tailoring, mechanical and thermal properties of SiC composites fabricated by selective laser sintering and reactive melt infiltration

Poor flowability of printable powders and long preparation cycles are the main challenges in selective laser sintering (SLS) of chopped carbon fiber reinforced silicon carbide composites (SiC composites) with complex structures. In this study, we develop an efficient and novel processing route in the fabrication of lightweight SiC composites via SLS of phenolic resin (PR) and C_f powders with the addition of α-SiC particles combined with one-step reactive melt infiltration (RMI). The effects of α-SiC addition on the microstructural evolution of the C_f/SiC/PR printed bodies, C_f/SiC/C green bodies, and derived SiC composites were investigated. The results indicate that the added α-SiC particles play an important role in enhancing the flowability of raw powders, reducing porosity, increasing the reliability of the C_f/SiC/C green bodies, and contributing to improving the microstructure homogeneity and mechanical properties of the SiC composites. The maximum density, flexural strength, and fracture toughness of the SiC composites are 2.749±0.006 g×cm⁻³, 266±5 MPa, and 3.30±0.06 MPa·m^1/2, respectively. The coefficient of thermal expansion (CTE) of the SiC composites is approximately 4.29×10⁻⁶ K⁻¹ from room temperature (RT) to 900 °C, and the thermal conductivity is in the range of 80.15-92.48 W·m⁻¹·K⁻¹ at RT. The high-temperature strength of the SiC composites increase to 287±18 MPa up to 1200 °C. This study provides a novel as well as a feasible tactic for the preparation of high-quality printable powders as well as lightweight, high strength, and high thermal conductivity SiC composites with complex structures by SLS and RMI.

Casting of high surface area electrodes enabled by low-temperature welding of copper nanoporous powders and nanoparticles hybrid feedstocks

Nanoporous metallic powders are proposed as electrodes for hydrogen production, current collectors in batteries, or active material in propellants to overcome limitations in reaction kinetics of their bulk solid counterpart. However, their consolidation into 3D parts via powder metallurgy while maintaining high mechanical performance is limited by their thermodynamic instability during sintering and poor flowability. This paper demonstrates the synthesis of spherical nanoporous copper powders (PCu) via dealloying of Cu-Al gas-atomized precursors with high-throughput (i.e., 0.1 kg/hr), moderate flowability (i.e., Carney flowrate of 32.9 s/50 g), moderate-oxygen content (i.e., < 12 at.%), high-surface area (∼12 m2/g) and free of precipitates. The nanoscale weldability of hybrid feedstocks composed of PCu (65.5 – 91.2 vol.%) and copper nanoparticles (8.8 – 34.5 vol.%) were harvested to sinter them at temperatures as low as a third of its melting point and overcome the metastability of PCu to preserve its high-surface area. Open-die casting in reducing atmospheres was employed at temperatures between 300 – 700 °C resulting in parts with ultimate compression strength of 3.6 – 17.8 MPa while forming electrically conductive solids with preserved nanoporosity (i.e., pore size 24 – 36 nm). Such feedstocks may be integrated with powder-based manufacturing processes such as powder injection molding and additive manufacturing to produce complex architectures.

Ball Milling Treatment of Nb and B Nanoparticles Modified TiAl4822 Composite Powder and Its Effect on Powder Bed Quality and Powder Spreadability in Additive Manufacturing

Ball milling treatment is a low‐cost and achievable large‐scale production method for preparing the composite powder used for the laser powder bed fusion (LPBF) process. For the ball‐milled composite powder, good powder spreadability and composition homogeneity are essential for obtaining the LPBF‐fabricated part with good forming quality. In this article, the Nb and B nanoparticles modified TiAl4822 composite powder with a nominal composition of Ti‐47.53Al‐1.98Cr‐2.81Nb‐0.15B are prepared via ball milling. It is found that the physical properties of the composite powder are more sensitive to the milling time than the milling speed and ball‐to‐powder ratio. Long‐time milling is inclined to cause the formation of broken particles, poor powder flowability, and high oxygen contamination. Besides, the process maps between the ball milling energy E t and particle size distribution width, the static angle of repose, composition inhomogeneity, and oxygen content are established, respectively. Results show that when the applied E t is insufficient or excessive, the degree of sphericity or composition homogeneity always worsens. In these cases, deposition defects such as line or area defects are more prone to occur, due to the enhanced particle rearrangement resistance induced by the addition of nanoparticles.

Oligonucleotide Formulations Prepared by High-Speed Electrospinning: Maximizing Loading and Exploring Downstream Processability.

The aim of this study was to develop antisense oligonucleotide tablet formulations using high-speed electrospinning. Hydroxypropyl-beta-cyclodextrin (HPβCD) was used as a stabilizer and as an electrospinning matrix. In order to optimize the morphology of the fibers, electrospinning of various formulations was carried out using water, methanol/water (1:1), and methanol as solvents. The results showed that using methanol could be advantageous due to the lower viscosity threshold for fiber formation enabling higher potential drug loadings by using less excipient. To increase the productivity of electrospinning, high-speed electrospinning technology was utilized and HPβCD fibers containing 9.1% antisense oligonucleotide were prepared at a rate of ~330 g/h. Furthermore, to increase the drug content of the fibers, a formulation with a 50% drug loading was developed. The fibers had excellent grindability but poor flowability. The ground fibrous powder was mixed with excipients to improve its flowability, which enabled the automatic tableting of the mixture by direct compression. The fibrous HPβCD-antisense oligonucleotide formulations showed no sign of physical or chemical degradation over the 1-year stability study, which also shows the suitability of the HPβCD matrix for the formulation of biopharmaceuticals. The obtained results demonstrate possible solutions for the challenges of electrospinning such as scale-up and downstream processing of the fibers.

Pemanfaatan Limbah Pati Kulit Pisang (Musa paradisiaca) sebagai Bahan Pengikat Granul Parasetamol dengan Metode Granulasi Basah

Starch is a carbohydrate that can be used as a binder in pharmaceutical preparations. Paracetamol has poor flowability and compactibility with its crystalline form, it is necessary to make granules by wet granulation method with starch as a binder. This study used banana peel waste (Musa paradisiaca) as a source of starch. Three granule formulations (F1, F2, and F3) were prepared using the wet granulation method with banana peel waste starch as a binder with concentrations of 5% (F1), 8% (F2), and 10% (F3) w/v. The results showed that the granule quality test included testing of moisture content, flow rate, angle of repose, and compressibility index, with the results of the granule moisture content test being 3.52%, granule flow rate 4.8 seconds, angle of repose 37.7°, and index compressibility of 10% meets the parameters of a good granule preparation.

Enhanced flowability and film properties of ultrafine powder coatings modulated by modified flow additive

Ultrafine powder coatings have superior film performance but poor flowability due to the high interaction between particles, which can be improved by the addition of inorganic flow additives. However, the improvement is limited and more importantly, the film performance deteriorates because of their incompatibility with the organic coating resin. In this study, a resin encapsulation approach was proposed to modify the commercial inorganic flow additives for the improvement of powder flowability and maintaining film quality. The effects of resin content and additive dosage on the flowability characterized by angle of repose (AOR) and avalanche angle (AVA), and film performance characterized by gloss, seed density and surface roughness were systematically investigated in two powder coating systems. It was found that the encapsulation of additives with the same resin of the host powder coating can enhance both flowability and film properties, compared to commercial nano-silica. With the increase of resin content, both the AOR and AVA first decrease to a minimal value at resin content of 5 % to 10 % and then increase when applying excessive resin encapsulation. Similar to the effect of resin content, there is also an optimal additive dosage at 0.3 to 0.5 wt% for the best flowability, while excessive additives lead to “bridge effect”. The negative effect raised by the additives on film quality can be mitigated by resin encapsulation. Higher gloss and lower roughness are obtained at larger resin content, while the smallest seed density is at resin content of 10 %. The study provides an effective and facile way to ameliorate the function of the flow additive and enhance the properties of powder coating films.

A study on the effects of interfering with the conventional sequential protocol for chemical isolation and characterization of chitosan from biowaste of giant freshwater prawn Macrobrachium rosenbergii

Unless better measures are put in place to address the environmental and social impacts emanating from the huge waste generated from sea food processing industries; ‘tragedy of the commons’ is inevitable. Needless to re-emphasise the enormous contributions of aquaculture as the perfect substitute to capture fisheries which has been proven unsustainable. Be that as it may, the huge amount of bio-waste produced could be transformed into useful products such as chitin and chitosan with far reaching applications. Chitin and chitosan have been consistently processed from many sources following the traditional chemical sequence of Demineralization (DM), Deproteinization (DP), Decolouration (DC) and Deacetylation (DA). In this study, this method was re-ordered, resulting to 4 sequences of chemical processes. HCl, NaOH, ethanol (97%) and NaOH (50%) were used for DM, DP, DC and DA respectively. The results of this study showed that better chitin (23.99 ± 0.61%) and chitosan (15.17 ± 1.69%) yields were obtained from sequence four (SQ4) following the order of DC-DM-DP-DA. In addition, physicochemical properties such as DDA (80.67 ± 2.52%) and solubility (66.43 ± 2.61%) were significantly higher (p ≤ 0.05) in SQ4 thereby making the obtained product suitable for use as coagulant and flocculant in wastewater treatment. Results of FTIR, XRD and SEM of the study proved that the resultant product exhibited the characteristic nature of chitosan with porous and fibril nature. In the analysis of the physical properties of chitosan obtained from bio-waste of Macrobrachiumrosenbergii, the high Carr's index (CI) and low bulk as well as tapped densities were an indication that the chitosan produced in this study had poor flowability and compressibility, thereby making it unfit for application in pharmaceutical industries.

Development and implementation of a pneumatic micro-feeder for poorly-flowing solid pharmaceutical materials

Consistent powder micro-feeding (<100 g/h) is a significant challenge in manufacturing solid oral dosage forms. The low dose feeding can well control the content consistency of the dosage forms, which improves drug efficiency and reduces manufacturing waste. Current commercial micro-feeders are limited in their ability to feed < 20 g/h of cohesive (i.e. powders of poor flowability) active pharmaceutical ingredients (API) and excipients (e.g. lubricants) with low fluctuation. To breach this gap, this study presents an advanced micro-feeder design capable of feeding a range of pharmaceutical-grade powders consistently at flow rates as low as 0.7 g/h with <20 % flow rate variation. This was possible due to a novel powder conveying concept utilising particle re-entrainment to minimise flow rate variations. This work details the design of this pneumatic micro-feeder and its excellent micro-feeding performance even for cohesive powders. The experimental studies investigated the influence of the process parameters (air pressure and air flow rate) and equipment configurations (insert size and plug position) on the feeding performance of different pharmaceutical-relevant powders, i.e., microcrystalline cellulose (MCC), croscarmellose sodium (CCS), crospovidone (XPVP) and paracetamol (APAP). It was shown that the system is capable of delivering consistent powder flow rates with good repeatability and stability.

Ongoing Challenges of Laser-Based Powder Bed Fusion Processing of Al Alloys and Potential Solutions from the Literature-A Review.

Their high strength-to-weight ratio, good corrosion resistance and excellent thermal and electrical conductivity have exponentially increased the interest in aluminium alloys in the context of laser-based powder bed fusion (PBF-LB/M) production. Although Al-based alloys are the third most investigated category of alloys in the literature and the second most used in industry, their processing by PBF-LB/M is often hampered by their considerable solidification shrinkage, tendency to oxidation, high laser reflectivity and poor powder flowability. For these reasons, high-strength Al-based alloys traditionally processed by conventional procedures have often proved to be unprintable with additive technology, so the design and development of new tailored Al-based alloys for PBF-LB/M production is necessary. The aim of the present work is to explore all the challenges encountered before, during and after the PBF-LB/M processing of Al-based alloys, in order to critically analyse the solutions proposed in the literature and suggest new approaches for addressing unsolved problems. The analysis covers the critical aspects in the literature as well as industrial needs, industrial patents published to date and possible future developments in the additive market.

On recoated powder quality with a forward rotating flexible roller in laser powder bed fusion of 30 wt% 5 μm SiCp/AlSi10Mg composites

This paper proposes a new powder recoating mechanism named forward rotating flexible roller (FRFR) which aims to solve the poor powder flowability problem brought by the aggregation effect of the fine particles in the mixed 30 wt% 5 μm SiC and 55 μm AlSi10Mg powder. An initial extrusion force instead of a gap between the flexible roller and powders is used to improve the recoated powder density, while the recoated powder layer thickness is proved to be controllable. An industrial camera and a laser displacement sensor were used to estimate the recoated surface filling rate and recoated surface profile. The mixed powder was recoated with an FRFR on a baseplate at first, the achieved surface filling rate was the same as that of 55 μm AlSi10Mg recoated with a rubber blade. Then 120 layers of mixed powder were recoated continuously with FRFR, the recoated surface profile within a single layer and between multiple layers were compared with the rubber blade recoated AlSi10Mg, their difference is insignificant. Furthermore, composite parts with different shapes were successfully made with the FRFR. This technique is proved to be promisihfcang for laser powder bed fusion of fine particle ceramic and metal mixed powder.

Design spherical particles of potassium peroxymonosulfate compound salt with high stability and good powder properties via an agglomeration-dissolution mechanism

With the outbreak of COVID-19, disinfection protection has become a necessary measure to prevent infection. As a new type of disinfectant, potassium peroxymonosulfate compound salt (PMS) has the advantages of good bactericidal effect, non-toxicity, high safety and stability. However, the current PMS products with irregular particle shapes lead to poor flowability, high hygroscopicity, poor stability of reactive oxygen species (ROS) and serious caking problems. In this work, an agglomeration-dissolution mechanism was designed to prepare spherical PMS particles with large size (>300 μm) and high sphericity (up to 90%), effectively addressing the above problems. Shaping (dissolution and abrasion) is the key to improving sphericity, which is mainly controlled by the design of the heating mode, residence time and stirring rate. Compared with the irregular PMS particles, the large spherical particles present better flowability (angle of repose decreased by 35.80%, Carr's index decreased by 64.29%, Hausner's ratio decreased by 19.14%), lower hygroscopicity (decreased by 38.0%), lower caking ratio (decreased by 84.50%), and higher stability (the monthly loss of ROS was reduced by 61.68%). The agglomeration-dissolution mechanism demonstrates the crystallization, agglomeration, dissolution and abrasion process of inorganic salt crystals, providing an opportunity to prepare high-end inorganic crystal materials with high-quality morphologies.

Synthesis of methacrylate–vinyl acetate–N-phenylmethylpropionamide terpolymers as pour point depressants and combined with methyl palmitoleate to improve the cold flowability of waste cooking oil biodiesel blends

Biodiesel, especially waste cooking oil biodiesel, which is economical and widely sourced, is considered to gradually replace petro-diesel by its blend with diesel in a certain ratio, but poor cold flowability is one of the key factors affecting the generalization and application of biodiesel blends. Therefore, studies should exploit new and efficient pour point depressants (PPDs) that can significantly improve the cold flowability of biodiesel blends at small dosages. Herein, a series of methacrylate–vinyl acetate–N-phenylmethylpropionamide terpolymers (RMC-VA-NPM, R = C12, C14, C16, C18) was synthesized by radical polymerization and characterized by Fourier transform infrared spectroscopy, proton nuclear magnetic resonance, and gel permeation chromatography as PPDs. Then, these PPDs were applied to 20 vol% waste cooking oil biodiesel and 80 vol% petro-diesel (B20), which contained the optimal blend of biodiesel and petro-diesel. In this work, C14MC-VA-NPM (15:1:1) at 2000 ppm showed the best improvement of effect on improving the cold flowability of B20. Correspondingly, the cold filter plugging point (CFPP) and pour point (PP) were reduced by 14 °C and 16 °C, respectively. Notably, the combined PPDs (PPDC-3) composed of C14MC-VA-NPM (15:1:1) and methyl palmitoleate (a component of biodiesel) at a 4:1 mass ratio had a better depressing effect. The 1000 ppm PPDC-3 reduced the CFPP and PP of B20 by 17 °C and 20 °C, respectively. The depressing effects were also compared with previous reports. In addition, B20 with PPDs was used for in-depth mechanism study using differential scanning calorimetry, rheological analysis, and polarizing optical microscopy.

The impact of re-ordering the conventional chemical steps on the production and characterization of natural chitosan from biowaste of Black Tiger Shrimp, Penaeus monodon

Chitosan is a biopolymer compound which is made up of β-1,4 glycosidic bonds. Due to its peculiar nature, chitosan has found applications in science and engineering, food processing, medicine, agriculture and wastewater treatment. Isolation of chitin and chitosan from dry powder shell of Penaeus monodon was achieved through chemical treatment with acid and alkali. The conventional sequence of chemical isolation of chitosan follows the order of demineralization (DM), deproteinization (DP), decoloration (DC) and deacetylation (DA). This was altered into four different sequential protocols: SQ1(sequence 1), SQ2 (sequence 2), SQ3 (sequence 3) and SQ4 (sequence 4) to study its effect on the physicochemical properties of chitosan. 1 M HCl and 2 M NaOH was applied at 1:15 m/v ratio for 3 h to achieve demineralization and deproteinization, respectively. Furthermore, for all sequences, deacetylation of chitin to produce chitosan was achieved by application of 50% NaOH at 100 °C for 3 h. In the present study, the chemical structures of chitosan were confirmed through FTIR, XRD and SEM. The highest chitin (20.17 ± 1.58 g) and chitosan (14.81 ± 2.05 g) yields were obtained from SQ4 (DC-DP-DM-DA). In addition, results of other important characteristics of chitosan such as solubility and degree of deacetylation (DDA); reported as 68.34 ± 2.64% and 82.30 ± 3.01% respectively were also highest in SQ4. The smooth and non-porous P. monodon chitosan with high solubility and DDA (especially SQ4) is most suitable in wastewater treatment, however not fit in medicine as filler due to its poor flowability.

Improved Flowability and Wettability of Whey Protein-Fortified Skim Milk Powder via Fluidized Bed Agglomeration.

Recently, protein-fortified milk powders are being widely consumed in Korea to prevent sarcopenia, and the demand for high-protein food powders is continuously increasing in the Korean market. However, spray-dried milk proteins have poor flowability and wettability owing to their fine particle sizes and high inter-particle cohesive forces. Fluidized bed agglomeration is widely used to improve the instant properties of food powders. This study investigated the effect of fluidized bed agglomeration on whey protein isolate (WPI)-fortified skim milk powder (SMP) at different SMP/WPI ratios. The fluidized bed process increased the particle size distribution, and agglomerated particles with grape-like structures were observed in the SEM images. As the size increased, the Carr index (CI) and Hausner ratio (HR) values of the agglomerated WPI-fortified SMP particles exhibited excellent flowability (CI: <15) and low cohesiveness (HR: <1.2). In addition, agglomerated WPI-fortified SMP particles exhibited the faster wetting time than the instant criterion (<20 s). As a result, the rheological and physical properties of the WPI-fortified SMP particles were effectively improved by fluidized bed agglomeration. However, the fluidized bed agglomeration process led to a slight change in the color properties. The CIE L* decreased, and the CIE b* increased because of the Maillard reaction. The apparent viscosity (ηa,10) and consistency index (K) values of the rehydrated solutions (60 g/180 mL water) increased with the increasing WPI ratio. These results may be useful for formulating protein-fortified milk powder with better instant properties.