The paper deals with the effect of the normal stresses on the predicted flow front during the filling stage of thermoplastic injection molding. The normal stresses are predicted using the non-linear Criminale-Ericksen-Filbey model (a variant of the second-order fluid rheological model with viscosity, first and second normal stress coefficients dependent upon magnitude of shear rate) incorporated into a comprehensive 3D simulation software for mold-filling analysis. The additional stress term allows the prediction of the so called ear-flow effect (melt racing on the edges of the cavity).
Read full abstract