Microfluidic Applications Research Articles

Comparative examine of fluid pressure within microchannel through integrated cantilevers for microfluidic applications

This paper aims to explore the concept of a microfluidic pressure sensing mechanism across a microchannel, integrated with different structures of microcantilevers. Various structures of microcantilevers are integrated into a microchannel where laminar fluid flows and the microcantilever senses the fluid velocity and pressure. The different structures of the microcantilever include rectangular, T-shaped, and Pi-shaped designs, which are placed at the centre of the microchannel. The 2D microchannel has a length of 4000 μm and a height of 840 μm, while the microcantilever is positioned at a distance of 2000 μm from the inlet of the microchannel. The analysis of the fluid sensor is observed by plotting graphs of velocity, pressure, displacement of the microcantilever, Reynolds number, and friction factor with respect to the time domain. An inlet velocity of 8.33 µm/s is applied at the microchannel, and the fluidic sensor shows a significant change in the fluid characteristics, comparing them across all types of microcantilevers. The simulation results show that the T-microcantilever has a maximum displacement of 4.97 µm compared to other microcantilevers, with a maximum pressure of 1.58 Pa for the Pi-cantilever. The integrated device is suitable for healthcare applications, measuring fluid pressure in syringes, where the T-microcantilever proves to be more compatible than the other two microcantilevers (R-cantilever and Pi-cantilever). The design and simulation of the microfluidic pressure sensing process are conducted using the FEM tool COMSOL Multiphysics.

Multi-Objective Topology Optimization of Conjugate Heat Transfer Using Level Sets and Anisotropic Mesh Adaptation

This study proposes a new computational framework for the multi-objective topology optimization of conjugate heat transfer systems using a continuous adjoint approach. It relies on a monolithic solver for the coupled steady-state Navier–Stokes and heat equations, which combines finite elements stabilized by the variational multi-scale method, level set representations of the fluid–solid interfaces and immersed modeling of heterogeneous materials (fluid–solid) to ensure that the proper amount of heat is exchanged to the ambient fluid by solid objects in arbitrary geometry. At each optimization iteration, anisotropic mesh adaptation is applied in near-wall regions automatically captured by the level set. This considerably cuts the computational effort associated with calling the finite element solver, in comparison to traditional topology optimization algorithms operating on isotropic grids with a comparable refinement level. Given that we operate within the constraint of a specified number of nodes in the mesh, this allows not only to improve the accuracy of interface representation and motion but also to retain the high fidelity of the numerical solutions at the grid points just adjacent to the interface. Finally, the remeshing and resolution steps both run within a highly parallel environment, which makes it possible for the proposed algorithm to tackle large-scale problems in three dimensions with several tens of millions of state degrees of freedom. The developed solver is validated first by minimizing dissipation in a flow splitter device, for which the method delivers relevant optimal designs over a wide range of volume constraints and flow rate distributions over the multiple outlet orifices but yields better accuracy compared to reference data from literature obtained using uniform meshes (in the sense that the layouts are more smooth, and the solutions are better resolved). The scheme is then applied to a two-dimensional heat transfer problem, using bi-objective cost functionals combining flow resistance and thermal recoverable power. A comprehensive parametric study reveals a complex arrangement of optimal solutions on the Pareto front, with multiple branches of symmetric and asymmetric designs, some of them previously unreported. Finally, the algorithmic developments are substantiated with several three-dimensional numerical examples tackled under fixed weights for heat transfer and flow resistance, for which we show that the optimal layouts computed at low Reynolds number, that are intrinsically relevant to a broad range of microfluidic application, can also serve as smooth solutions to high-Reynolds-number engineering problems of practical interest.

Miniature soft robots modeled after microorganisms

Magnetic soft robotic swimmers are reliable and fully controllable, allowing them to have widespread biomedical and microfluidic applications

Examining the Sensing Technology in Microfluidic Sensors with Material for Various Microfluidic Applications: A Review

Examining the Sensing Technology in Microfluidic Sensors with Material for Various Microfluidic Applications: A Review

Exact solutions of hydromagnetic convective flow in a microchannel with superhydrophobic slip and temperature jump: Microfluidics applications

AbstractThe researchers explored the free convective flow of a hybrid nanofluid in a vertical microchannel with a rectangular cross‐section. Notably, both channel walls were heated alternately, and a transverse magnetic field was applied across the channel. The channel walls had unique properties, one of which was nonslip and the other was exceedingly hydrophobic. The major purpose was to investigate the effects of magnetism and superhydrophobicity on important flow parameters. The differential equations in the investigation were solved, producing accurate results. The study yielded some significant discoveries. First, when heated, the magnetic parameter reduced skin friction on both sides. Second, in both heating conditions, the magnetic field reduced flow rate and velocity. The flow rates in the two reported situations were similar at a crucial temperature jump coefficient. Furthermore, for low‐temperature jump coefficients, heating the superhydrophobic side reduced the Nusselt number whereas heating the nonslip side had no magnetic effect. The percentage change in the value of Nusselt number and velocity decreases continuously with increase in nonlinear density variation with temperature (NDT) parameter and magnetic parameter. The percentage increases in the value of skin friction with increase in temperature jump and slip length but decrease in the percentage of skin friction for the effect of magnetic term and NDT parameter. As the NDT parameter increases, the velocity percentage rises to 50.59% when the superhydrophobic surface is heated and to 84.30% when the nonslip surface is heated. The temperature jump is statistically significant for the value of the Nusselt number and skin friction for the no‐slip surface condition. These discoveries have practical consequences for the design and management of both tiny and large‐scale systems, with possible applications in microfluidics, microelectronics, nanoscience, and nanotechnology.

Droplet Microfluidic Devices: Working Principles, Fabrication Methods, and Scale-Up Applications.

Compared with the conventional emulsification method, droplets generated within microfluidic devices exhibit distinct advantages such as precise control of fluids, exceptional monodispersity, uniform morphology, flexible manipulation, and narrow size distribution. These inherent benefits, including intrinsic safety, excellent heat and mass transfer capabilities, and large surface-to-volume ratio, have led to the widespread applications of droplet-based microfluidics across diverse fields, encompassing chemical engineering, particle synthesis, biological detection, diagnostics, emulsion preparation, and pharmaceuticals. However, despite its promising potential for versatile applications, the practical utilization of this technology in commercial and industrial is extremely limited to the inherently low production rates achievable within a single microchannel. Over the past two decades, droplet-based microfluidics has evolved significantly, considerably transitioning from a proof-of-concept stage to industrialization. And now there is a growing trend towards translating academic research into commercial and industrial applications, primarily driven by the burgeoning demands of various fields. This paper comprehensively reviews recent advancements in droplet-based microfluidics, covering the fundamental working principles and the critical aspect of scale-up integration from working principles to scale-up integration. Based on the existing scale-up strategies, the paper also outlines the future research directions, identifies the potential opportunities, and addresses the typical unsolved challenges.

Multiplex vortex instability in the flow of non-Newtonian fluids through microcavity arrays

Complex fluids always possess obvious non-Newtonian properties that facilitate the occurrence and development of vortex instability in porous media, which is of critical significance in many natural and industrial processes. It is widely known that this flow instability is regulated by both fluid flow and solid structure. However, the quantitative understanding of how structural characteristics of porous space affect the evolution of vortex instability is still nascent, especially in the case of fluids with varying rheological properties. Herein, the flow of polymer solutions with distinct non-Newtonian properties through microcavity arrays is experimentally studied, by which we systematically explore the effect of structural parameters of the cavity array on vortex instability. We find that, for both Newtonian and shear-thinning fluids with negligible elasticity, the vortex evolution behavior in each cavity of the cavity array is identical to those in an isolated cavity. In contrast, for viscoelastic fluids, the vortex instability is visibly affected by cavity number and cavity–cavity interval, and this effect exhibits different forms when the fluid shear-thinning participates or not. Multiplex vortex instabilities are observed under these tested conditions. By multiplex, we mean the vortex formation dynamics and evolution patterns are diversified. These unusual evolution phenomena are then interpreted in terms of the interplay between the elongation and relaxation of polymers as they navigate among neighboring cavities. These results can help us to further understand the flow instability of complex fluids in porous media and evoke new strategies for microfluidic applications of efficient mixing.

Influence of the internal structure of straight microchannels on inertial transport behavior of particles

The rapid advancement of Micro-Electro-Mechanical Systems (MEMS) technology has established microfluidics as a pivotal field. This technology marks the onset of a new era in various applications, including drug testing, cell culture, and disease monitoring, underscoring its extensive practicality and potential for future exploration. This research delves into the intricate behavior of particle inertial migration within microchannels, particularly focusing on the impact of different channel structures and Reynolds numbers (Re). Our studies reveal that particles in microchannels with one-sided sharp-cornered microstructures migrate towards the sharp corner at a relative position of 0.4 under low flow rates, and towards the straight wall side at a relative position of 0.8 under high flow rates. The migration pattern of equilibrium positions varies with different arrangements of sharp-corner structures, achieving stability at the channel's center only when the sharp corners are symmetrically arranged on both sides. Our investigation into the shape of microstructures indicates that sharp-cornered structures generate a more stable secondary flow compared to rectangular and semi-circular structures, preventing particle aggregation at the outlet. To address the challenges associated with handling variable cross-section geometries and solid-wall boundaries in dissipative particle dynamics methods effectively, we have developed a dissipative particle dynamics model specifically for analyzing such microchannels. Building upon our previous research, this model introduces a conservative force coefficient for particles within the microstructured region and an interaction zone that only involves repulsive forces, aligning well with experimental outcomes. Through the study of microstructures' geometric shapes, this paper offers guidance for designing microchannels for particle enrichment. Furthermore, the dissipative particle dynamics model established for the particle flow and solid structure interaction within microstructured channels provides insights into the mesoscale dynamics of liquid-solid two-phase flow and particle motion. In conclusion, this paper aims to enhance particle motion sample preparation techniques, thereby broadening the scope of microfluidic applications in the biomedical field.

Review: Impact of microfluidic cell and particle separation techniques on microplastic removal strategies

This review highlights the growing concern regarding the proliferation of microplastics (MPs) in aquatic ecosystems and their potential impact on both the environment and human health. Despite current efforts, a considerable number of MPs remain untreated due to their small size. Conventional identification and treatment methods are summarized pointing to the current limitations. Emerging technologies in microfluidics and nanotechnology are presented as potential solutions for the removal of MPs from aquatic environments. These novel technologies, which are currently being used for the development of novel point of care (PoC) diagnostic devices, can take advantage of the size and density similarities between MPs and commonly separated particles in microfluidics applications such as cells, making them promising candidates for MPs separation and recovery in wastewater treatment plants.This review evaluates the limitations of current MPs separation and recovery technologies in water treatment plants and laboratories and compares them with the promising capabilities of microfluidics and nanotechnology, providing valuable insights into future strategies for combating MPs pollution.

Effects of Tween 20 addition on electrokinetic transport in a polydimethylsiloxane microchannel.

Tween 20 is frequently added to particle suspensions for reducing the particle-wall adhesion and particle-particle aggregation in microfluidic devices. However, the influences of Tween 20 on the fluid and particle behaviors have been largely ignored. We present in this work the first experimental study of the effects of Tween 20 addition on the electrokinetic transport of fluids and particles in a polydimethylsiloxane microchannel. We find that adding 0.1% v/v Tween 20 to a buffer solution can significantly reduce the electroosmotic mobility as well as the electrokinetic and electrophoretic mobilities of polystyrene particles and yeast cells. Further increasing the Tween 20 concentration within the range typically used in microfluidic applications continues reducing these mobility values, but at a smaller rate. Our finding suggests that Tween 20 should be used with care in electrokinetic microdevices when the flow rate or particle/cell throughput is an important parameter.

Femtosecond Laser Fabrication of Three-Dimensional Bubble-Propelled Microrotors for Multicomponent Mechanical Transmission.

Inspired by the reverse thrust generated by fuel injection, micromachines that are self-propelled by bubble ejection are developed, such as microrods, microtubes, and microspheres. However, controlling bubble ejection sites to build micromachines with programmable actuation and further enabling mechanical transmission remain challenging. Here, bubble-propelled mechanical microsystems are constructed by proposing a multimaterial femtosecond laser processing method, consisting of direct laser writing and selective laser metal reduction. The polymer frame of the microsystems is first printed, followed by the deposition of catalytic platinum into the desired local site of the microsystems by laser reduction. With this method, a variety of designable microrotors with selective bubble ejection sites are realized, which enable excellent mechanical transmission systems composed of single and multiple mechanical components, including a coupler, a crank slider, and a crank rocker system. We believe the presented bubble-propelled mechanical microsystems could be extended to applications in microrobotics, microfluidics, and microsensors.

Dimensional Fidelity and Orientation Effects of PolyJet Technology in 3D Printing of Negative Features for Microfluidic Applications.

Negative features in microdevices find a wide range of applications. The process of 3D printing has revolutionized their fabrication due to the combination of good resolution and integration capability. Herein, we report on a systematic study of the effects of materials and print directions on the 3D printing of microfluidic channels as negative features under PolyJet technology. Specifically, the Statasys Objet500 printer was used for this study. We printed two sets of chips (n=10 each), each of which contains channel pairs of a high-contrast reference material and a sacrificial material, respectively. Both materials were embedded in a clear photopolymer resin. The channel pairs ranged in planned width from 64 to 992 μm. To explore the effect on print orientation, channels were printed either parallel or perpendicular with respect to the jetting head's movement. The width of each channel of a pair was compared for each planned width and each combination of materials. The effect of print orientation on channel morphology was also investigated. We found that reproducibility and accuracy were highest at a planned channel width of approximately ≥600 μm and that channel morphology was most suitable when the jetting head of the printer moved parallel to the channel's longitudinal axis. The results should be of interest to any users who wish to create negative features using PolyJet 3D technology.

A low-cost electrowetting on dielectric semi-continuous pump for application to microfluidic reconfigurable devices

An electrowetting on dielectric (EWOD) pump is a microfluidic pump that uses electrowetting to manipulate liquid droplets in a channel, offering an alternative approach to traditional mechanical pumps. EWOD-based pumps have significant potential for various microfluidic applications. For instance, by integrating microfluidic pumps with a radio frequency (RF) device, it is possible to create a microfluidic reconfigurable RF device. However, the current microfluidic-based devices have been primarily designed based on mechanical micropumps which require expensive clean-room fabrication methods. Here, we present an analytical model for an EWOD semi-continuous pump that can offer a promising alternative actuation for microfluidic actuation. However, a literature survey of recent advances in EWOD pumping has highlighted a gap in the modeling of the relationship between the fluid mechanics and the actuation dynamics. This paper presents an analytical model of an EWOD pump that determines the flow rate and pressure generated by taking into account the competing electrowetting force, friction force, and fluid inertia force in a one-degree-of-freedom channel. The analytical model is valuable for designing and optimizing EWOD-based pumps, as it provides insights into the dominant physical processes and could enable better control. The model is validated with an EWOD experiment and the data demonstrates less than a 6 % error between the measured and predicted maximum droplet velocity and a maximum 7.4 % error in the EWOD pump static pressure.

Multiplexed fluorescence and scatter detection with single cell resolution using on-chip fiber optics for droplet microfluidic applications

Droplet microfluidics has emerged as a critical component of several high-throughput single-cell analysis techniques in biomedical research and diagnostics. Despite significant progress in the development of individual assays, multiparametric optical sensing of droplets and their encapsulated contents has been challenging. The current approaches, most commonly involving microscopy-based high-speed imaging of droplets, are technically complex and require expensive instrumentation, limiting their widespread adoption. To address these limitations, we developed the OptiDrop platform; this platform is a novel optofluidic setup that leverages the principles of flow cytometry. Our platform enables on-chip detection of the scatter and multiple fluorescence signals from the microfluidic droplets and their contents using optical fibers. The highly customizable on-chip optical fiber-based signal detection system enables simplified, miniaturized, low-cost, multiparametric sensing of optical signals with high sensitivity and single-cell resolution within each droplet. To demonstrate the ability of the OptiDrop platform, we conducted a differential expression analysis of the major histocompatibility complex (MHC) protein in response to IFNγ stimulation. Our results showed the platform’s ability to sensitively detect cell surface biomarkers using fluorescently labeled antibodies. Thus, the OptiDrop platform combines the versatility of flow cytometry with the power of droplet microfluidics to provide wide-ranging, scalable optical sensing solutions for research and diagnostics.

Systematic evaluation of the radial polarized piezoelectric ceramic micro-tube for high-temperature microfluidics

Piezoelectric ceramic micro-tube (PCMT) featuring quick response and driving displacement resolution has been widely applied in the microfluidic field. With more and more microfluidic applications being conducted in high temperatures, there is an increased demand for high-temperature PCMTs. However, few reports were focused on evaluating the performance of PCMTs especially in high-temperature conditions, which hinders its applications greatly. In this paper, a radial polarized high-temperature PCMT with an inner diameter (ID) of 0.75 mm, an outer diameter (OD) of 1.2 mm and a length of 15 mm was fabricated first. Scanning electron microscope (SEM) test shows that this ceramic tube presents a homogenous and dense microstructure. Impedance spectrum tests at different temperatures show that the effective electromechanical coupling factor (keff) of this PCMT remains stable from room temperature to 250 °C, indicating good high-temperature stability. Quasi-steady axial displacement tests executed by the instrument constructed by our group show that this PCMT represents a linear driving response under 100 V. Based on systematic evaluations, the PCMT was used to fabricate a piezoelectric high-temperature nozzle for generating high-frequency droplets, through which tin droplet targets with a repetition frequency of 20 kHz and a diameter of 100 μm was obtained at 250 °C. The successful application demonstrates that the PCMT which was evaluated systematically can be used in practical high-temperature applications.

Self-ordering and organization of a staggered oblate particle pair in three-dimensional square ducts

We numerically investigate the formation and ordering of staggered oblate particle pairs in three-dimensional straight ducts with a square cross section. The lattice Boltzmann method is employed to simulate rigid particle pairs in a Newtonian liquid. The effects of initial axial spacing, Reynolds number, blockage ratio, and particle aspect ratio on the formation process, migration behavior, and interparticle spacing are explored in detail. Current results indicate that the process from initial to final steady state can be divided into two stages. The first stage is rapid migration from initial positions toward equilibrium positions under shear-induced lift force and wall-induced repulsive force. The second stage is the slow self-assembly of stable particle pairs in the axial direction due to the interparticle interaction. Interestingly, initial axial spacing significantly affects the formation process of particle pairs but does not affect the final steady state. It is found that the equilibrium positions of staggered particle pairs move slightly toward the duct walls, and the axial spacing increases with increasing Reynolds number or particle aspect ratio, or decreasing blockage ratio. For a staggered particle pair, the second particle will occupy the eddy center induced by the first focusing particle. Based on the existing data, a correlation is put forward to predict the axial interparticle spacing of staggered oblate particle pairs in duct flows. The present results may give insights into manipulating and comprehending non-spherical particle dynamics in microfluidic applications.

Electron beam processing of organic ice for low-toxicity submicrometer additive manufacturing

Two-photon lithography enables powerful nanoscale 3D printing. Unfortunately, it uses toxic photopolymers. We report a layer-by-layer digital process using condensed organic vapor thin films as the starting material. The process uses a focused electron beam to chemically cross-link the low-toxicity organic ice ito a solid and shares software and CAD databases with industrial 3D printing. Guided by electron-matter-interaction simulations, we control the cross-linking thickness between 250 nm and 2 µm. The 3D prints contained up to 500 layers, and the voxel size is about 550-nm. In addition to more sustainable materials, our digital process complements two-photon lithography in three areas; (i) it is compatible with chemistry beyond photopolymers, (ii) we can print delicate suspended structures and tubes because our structures are not immersed in liquid resins that reside in cavities and destroy structures by interfacial forces, (iii) free-hanging structures are printed without sacrificial supports. Nanophotonics and microfluidics applications are demonstrated.

Quantitative study of droplet generation by pressure-driven microfluidic flows in a flow-focusing microdroplet generator

To precisely control the size of droplets is of great importance for the applications of the droplet microfluidics. In a flow-focusing microdroplet generator, the pressure-driven microfluidic device is designed to control the flow rates of the fluids. For a specific geometry of the flow-focusing microchannel, a mathematical model of droplet formation is established, and the nonlinear relation between the droplet length and the driven-pressure ratio can be described by our model. For pressure-driven microfluidic flows, the nonlinear relation between the droplet length and the driving-pressure ratio is measured experimentally in the flow-focusing microchannel. Particularly, by using the closed-loop control method of droplet generation, good agreements are shown between the measured size of droplets and the predicted size of the droplets. As a result, the control precision of the droplet size can be increased drastically by the closed-loop control method of droplet generation. Consequently, monodisperse droplets of extremely small size can be produced in the flow-focusing microdroplet generator.

Droplet Microfluidics for Current Cancer Research: From Single-Cell Analysis to 3D Cell Culture.

Cancer is the second leading cause of death worldwide. Differences in drug resistance and treatment response caused by the heterogeneity of cancer cells are the primary reasons for poor cancer therapy outcomes in patients. In addition, current in vitro anticancer drug-screening methods rely on two-dimensional monolayer-cultured cancer cells, which cannot accurately predict drug behavior in vivo. Therefore, a powerful tool to study the heterogeneity of cancer cells and produce effective in vitro tumor models is warranted to leverage cancer research. Droplet microfluidics has become a powerful platform for the single-cell analysis of cancer cells and three-dimensional cell culture of in vitro tumor spheroids. In this review, we discuss the use of droplet microfluidics in cancer research. Droplet microfluidic technologies, including single- or double-emulsion droplet generation and passive- or active-droplet manipulation, are concisely discussed. Recent advances in droplet microfluidics for single-cell analysis of cancer cells, circulating tumor cells, and scaffold-free/based 3D cell culture of tumor spheroids have been systematically introduced. Finally, the challenges that must be overcome for the further application of droplet microfluidics in cancer research are discussed.

Thermal performance improvement in wavy microchannels using secondary channels

PurposeThis study aims to minimize the pressure drop across wavy microchannels using secondary branches without compromising its capacity to transfer the heat. The impact of secondary flows on the pressure drop and heat transfer capabilities at different Reynolds numbers are investigated numerically for different wavy microchannels. Finally, different channels are evaluated using performance evaluation criteria to determine their effectiveness.Design/methodology/approachTo investigate the flow and heat transfer capabilities in wavy microchannels having secondary branches, a 3D conjugate heat transfer model based on finite volume method is used. In conventional wavy microchannel, secondary branches are introduced at crest and trough locations. For the numerical simulation, a single symmetrical channel is used to minimize computational time and resources and the flow within the channels remains single-phase and laminar.FindingsThe findings indicate that the suggested secondary channels notably improve heat transfer and decrease pressure drop within the channels. At lower flow rates, the secondary channels demonstrate superior performance in terms of heat transfer. However, the performance declines as the flow rate increased. With the same amplitude and wavelength, the introduction of secondary channels reduces the pressure drop compared with conventional wavy channels. Due to the presence of secondary channels, the flow splits from the main channel, and part of the core flow gets diverted into the secondary channel as the flow takes the path of minimum resistance. Due to this flow split, the core velocity is reduced. An increase in flow area helps in reducing pressure drop.Practical implicationsMany complex and intricate microchannels are proposed by the researchers to augment heat dissipation. There are challenges in the fabrication of microchannels, such as surface finish and achieving the required dimensions. However, due to the recent developments in metal additive manufacturing and microfabrication techniques, the complex shapes proposed in this paper are feasible to fabricate.Originality/valueWavy channels are widely used in heat transfer and micro-fluidics applications. The proposed wavy microchannels with secondary channels are different when compared to conventional wavy channels and can be used practically to solve thermal challenges. They help achieve a lower pressure drop in wavy microchannels without compromising heat transfer performance.