Metal Substrate Research Articles

Study on low-temperature performance of silicone rubber for aerospace thermal control

Abstract Adhesive bonding technology is the primary method for installing thermal control products on spacecraft. Studying the bonding methods of electric heaters at low temperatures has become particularly important. To validate the feasibility of GD-414 silicone rubber in bonding electric heaters at low temperatures, GD-414 silicone rubber tensile test specimens were designed and fabricated. After thermal testing, it was found that the peel strength and failure mode of the specimens changed after low-temperature storage at -120℃ and temperature cycling from -200℃ to 40℃. The peel strength of the specimens improved after pressure treatment, while the differences in peel strength between different metal substrates with the same roughness were not significant. The research findings demonstrate that GD-414 retains strong bonding performance even after low-temperature storage and temperature cycling, making it suitable for bonding electric heaters.

Viscoelastic characterization of coating layers by ultrasonic interference and critical attenuation

This study proposes a characterization technique for a viscoelastic coating layer on a metal substrate immersed in water based on ultrasonic interference and critical attenuation phenomena. Theoretical analysis shows that the reflection spectrum for the normal incidence wave has local minima at the resonance frequencies of the coating layer, which provide its elastic property if the layer thickness is given a priori. Furthermore, it is revealed that the lower envelope of the reflection spectrum takes a minimum, whose frequency can be related to the critical attenuation condition. This feature implies a possibility that the viscous property of the coating material can be estimated by similarly measuring a characteristic frequency to the estimation of the elastic property. Two bonded specimens consisting of polycarbonate (PC) sheets and metal substrates were prepared to validate the proposed method. The reflection spectra measured for the normal wave incidence showed multiple local minima and critical attenuation, which are predicted to appear by theoretical predictions. The wave velocities and loss factors of PC estimated from the two specimens are in fair agreement with the properties shown in the previous paper. This result demonstrates that the ultrasonic interference and critical attenuation behavior can be applied to the characterization of the viscoelastic coating layers.

Characterization of process-related interfacial dielectric loss in aluminum-on-silicon by resonator microwave measurements, materials analysis, and imaging

We systematically investigate the influence of the fabrication process on dielectric loss in aluminum-on-silicon superconducting coplanar waveguide resonators with internal quality factors (Qi) of about one million at the single-photon level. These devices are essential components in superconducting quantum processors; they also serve as proxies for understanding the energy loss of superconducting qubits. By systematically varying several fabrication steps, we identify the relative importance of reducing loss at the substrate–metal and substrate–air interfaces. We find that it is essential to clean the silicon substrate in hydrogen fluoride (HF) prior to aluminum deposition. A post-fabrication removal of the oxides on the surface of the silicon substrate and the aluminum film by immersion in HF further improves the Qi. We observe a small, but noticeable, adverse effect on the loss by omitting either standard cleaning (SC1), pre-deposition heating of the substrate to 300 °C, or in situ post-deposition oxidation of the film’s top surface. We find no improvement due to excessive pumping meant to reach a background pressure below 6 × 10−8 mbar. We correlate the measured loss with microscopic properties of the substrate–metal interface through characterization with x-ray photoelectron spectroscopy, time-of-flight secondary ion mass spectrometry, transmission electron microscopy, energy-dispersive x-ray spectroscopy, and atomic force microscopy.

P‐209: Research on Adhesion of Acrylic Photoresist on Different Substrates for OLED Display

Acrylic photoresist could be applied as a functional layer for OLED display, and it is required to be fabricated mainly on the hybrid substrate of metal and inorganic silicide substrate or the polymer substrate. Through simulation, this paper concludes that moderately increasing the silane coupling agent content and moderate crosslinking degree of the material system could contribute to improving the adhesion force at the interface between acrylic photoresist and substrate, thereby avoiding peeling. Four acrylic photoresists named OC1‐4 with different formula are introduced, their adhesion force and peeling performances on different substrates are researched. The experimental results are consistent with that of simulation. Among them, OC1&4 with high content of silane coupling agent did not exhibit peeling on the hybrid substrate and polymer substrate, and their adhesion forces are large enough, making them suitable as functional layers for OLED display.

Spontaneous dispersion of metallic nickel centers in inert metal substrate for the selective hydrogenation of carbon-carbon triple bonds

Spontaneous dispersion of metallic nickel centers in inert metal substrate for the selective hydrogenation of carbon-carbon triple bonds

Interfacial microstructure evolution and mechanical behavior of W/steel joints diffusion bonded with CoCrFeNi interlayer

In the nuclear industry and military field, diffusion bonding between tungsten (W) and steel has received extensive attention, in which selecting and developing new joining materials is of great significance. In this paper, a high entropy alloy CoCrFeNi with excellent ductility and high melting point, is used as interlayer material for the electric-field assisted diffusion bonding between W and steel. Effects of diffusion bonding time on interfacial microstructure and mechanical performance was investigated. Under the diffusion bonding conditions of 950 °C for 5, 15, 30 and 45 min, no cracks or discontinuities appeared in the joints. Element diffusion occurred at interfaces and metallurgical bonding was realized between interlayer and substrates. At W/CoCrFeNi interfaces, in addition to the solid solution phase, intermetallic compounds were detected for the joint bonded with holding time longer than 30 min. Only solid solution phase formed for all the CoCrFeNi/steel interfaces. The room temperature tensile strength of the W/CoCrFeNi/steel joint was determined to be 270 MPa, exceeding the values documented in prior studies. The elevated temperature (400 °C and 600 °C) tensile strength was found to be higher than that at room temperature. In addition, similar microhardness distribution across the joints bonded for different holding times were observed, and there was no obvious difference in the hardness of the interlayer and metal substrates in these joints.

Bulge-Free and Homogeneous Metal Line Jet Printing with StarJet Technology.

The technology to jet print metal lines with precise shape fidelity on diverse substrates is gaining higher interest across multiple research fields. It finds applications in additively manufactured flexible electronics, environmentally friendly and sustainable electronics, sensor devices for medical applications, and fabricating electrodes for solar cells. This paper provides an experimental investigation to deepen insights into the non-contact printing of solder lines using StarJet technology, eliminating the need for surface activation, substrate heating, curing, or post-processing. Moreover, it employs bulk metal instead of conventional inks or pastes, leading to cost-effective production and enhanced conductivity. The effect of molten metal temperature, substrate temperature, standoff distance, and printing velocity was investigated on polymer foils (i.e., PET sheets). Robust printing parameters were derived to print uniform, bulge-free, bulk metal lines suitable for additive manufacturing applications. The applicability of the derived parameters was extended to 3D-printed PLA, TPU, PA-GF, and PETG substrates having a much higher surface roughness. Additionally, a high aspect ratio of approx. 16:1 wall structure has been demonstrated by printing multiple metal lines on top of each other. While challenges persist, this study contributes to advancing additively manufactured electronic devices, highlighting the capabilities of StarJet metal jet-printing technology.

Metal Hydrogen-Bonded Organic Frameworks as Open Lewis Acid Catalysts for Two Types of CO2 Transformations.

Efficient and multiple CO2 utilization into high-value-added chemicals holds significant importance in carbon neutrality and industry production. However, most catalysis systems generally exhibit only one type of CO2 transformation with the efficiency to be improved. The restricted abundance of active catalytic sites or an inefficient utilization rate of these sites results in the constraint. Consequently, we designed and constructed two metal hydrogen-bonded organic frameworks (M-HOFs) {[M3(L3-)2(H2O)10]·2H2O}n (M = Co (1), Ni (2); L = 1-(4-carboxyphenyl)-1H-pyrazole-3,5-dicarboxylic acid) in this research. 1 and 2 are well-characterized, and both show excellent stability. The networks connected by multiple hydrogen bonds enhance the structural flexibility and create accessible Lewis acidic sites, promoting interactions between the substrates and catalytic centers. This enhancement facilitates efficient catalysis for two types of CO2 transformations, encompassing both cycloaddition reactions with epoxides and aziridines to afford cyclic carbonates and oxazolidinones. The catalytic activities (TON/TOF) are superior compared with those of most other catalysts. These heterogeneous catalysts still exhibited high performance after being reused several times. Mechanistic studies indicated intense interactions between the metal sites and substrates, demonstrating the reason for efficient catalysis. This marks the first instance on M-HOFs efficiently catalyzing two types of CO2 conversions, finding important significance for catalyst design and CO2 utilization.

Superdiffusive Rotation of Interfacial Water on Noble Metal Surface.

Interfacial water on a metal surface acts as an active layer through the reorientation of water, thereby facilitating the energy transfer and chemical reaction across the metal surface in various physicochemical and industrial processes. However, how this active interfacial water collectively behaves on flat noble metal substrates remains largely unknown due to the experimental limitation in capturing librational vibrational motion of interfacial water and prohibitive computational costs at the first-principles level. Herein, by implementing a machine-learning approach to train neural network potentials, we enable performing advanced molecular dynamics simulations with ab initio accuracy at a nanosecond scale to map the distinct rotational motion of water molecules on a metal surface at room temperature. The vibrational density of states of the interfacial water with two-layer profiles reveals that the rotation and vibration of water within the strong adsorption layer on the metal surface behave as if the water molecules in the bulk ice, wherein the O-H stretching frequency is well consistent with the experimental results. Unexpectedly, the water molecules within the adjacent weak adsorption layer exhibit superdiffusive rotation, contrary to the conventional diffusive rotation of bulk water, while the vibrational motion maintains the characteristic of bulk water. The mechanism underlying this abnormal superdiffusive rotation is attributed to the translation-rotation decoupling of water, in which the translation is restrained by the strong hydrogen bonding within the bilayer interfacial water, whereas the rotation is accelerated freely by the asymmetric water environment. This superdiffusive rotation dynamics may elucidate the experimentally observed large fluctuation of the potential of zero charge on Pt and thereby the conventional Helmholtz layer model revised by including the contribution of interfacial water orientation. The surprising superdiffusive rotation of vicinal water next to noble metals will shed new light on the physicochemical processes and the activity of water molecules near metal electrodes or catalysts.

CORROSION INHIBITION BEHAVIOUR OF CUSTARD APPLE LEAVES AND ACACIA CONCINNA EXTRACT ON MILD STEEL IN ACIDIC MEDIA: ADSORPTION AND THERMODYNAMIC STUDY

Custard apple leaves extract (CALE) was tested to evaluate corrosion inhibition efficiency for mild steel under acidic medium. The test metal substrate was collected over a period of 24 hr of contacting with acid to determine the corrosion inhibition efficiency (CIE) and corrosion rate (CR) using the Gravimetric analysis. The findings of the study were applied to examine the adsorption behavior and thermodynamic characteristics for CALE as a potential corrosion inhibitor in acidic environment. Mild steel exhibited the highest corrosion rate in the absence of a corrosion inhibitor in a 0.5 M sulphuric acid solution. However, the rate of corrosion was observed to decrease gradually with increase in CALE concentration (0.4–2.0 g/l). The similar trend was noted at the experimental temperature range of 298-328 K. Adsorption behavior was investigated using the Langmuir, Temkin, Freundlich, and Flory Huggins adsorption isotherm models. The Temkin adsorption isotherm model provides the best fit to the experimental data. Besides, the negative values of Gibb’s free energy of adsorption (ΔGad) reveal strong evidence for the spontaneous nature of CALE adsorption on mild steel surface. The increase in activation energy (Ea) from 35.05 kJ/mol in the blank test solution to 68.03 kJ/mol at 2.0 g/l concentration of CALE indicates the formation of a protective film of inhibitor molecules on the metal surface. Adsorption enthalpy values (∆H=31.28-73.79 kJ/mol) over the concentration range (0-2.0g/l of CALE) implies physical adsorption, whereas negative entropy values (ΔS) suggests free movement of inhibitor molecules in the bulk solution. Additionally, a synergistic effect was demonstrated in lowering the corrosion rate by combining Acacia concinna extract (ACE, 0.1-0.3 g/l) with CALE, thereby enhancing the overall corrosion inhibition efficiency. For citation: Jitendra Kisan Shinde, Ravindra Gulab Puri, Pawan Devidas Meshram, Rajkumar Shankarrao Sirsam Corrosion inhibition behaviour of Custard apple leaves and Acacia concinna extract on mild steel in acidic media: adsorption and thermodynamic study. ChemChemTech [Izv. Vyssh. Uchebn. Zaved. Khim. Khim. Tekhnol.]. 2024. V. 67. N 7. P. 119-126. DOI: 10.6060/ivkkt.20246707.7038.

Structural and functional investigation of the DHH/DHHA1 family proteins in Deinococcus radiodurans.

DHH/DHHA1 family proteins have been proposed to play critical roles in bacterial resistance to environmental stresses. Members of the most radioresistant bacteria genus, Deinococcus, possess two DHH/DHHA1 family proteins, RecJ and RecJ-like. While the functions of Deinococcus radiodurans RecJ (DrRecJ) in DNA damage resistance have been well characterized, the role and biochemical activities of D. radiodurans RecJ-like (DrRecJ-like) remain unclear. Phenotypic and transcriptomic analyses suggest that, beyond DNA repair, DrRecJ is implicated in cell growth and division. Additionally, DrRecJ-like not only affects stress response, cell growth, and division but also correlates with the folding/stability of intracellular proteins, as well as the formation and stability of cell membranes/walls. DrRecJ-like exhibits a preferred catalytic activity towards short single-stranded RNA/DNA oligos and c-di-AMP. In contrast, DrRecJ shows no activity against RNA and c-di-AMP. Moreover, a crystal structure of DrRecJ-like, with Mg2+ bound in an open conformation at a resolution of 1.97 Å, has been resolved. Subsequent mutational analysis was conducted to pinpoint the crucial residues essential for metal cation and substrate binding, along with the dimerization state, necessary for DrRecJ-like's function. This finding could potentially extend to all NrnA-like proteins, considering their conserved amino acid sequence and comparable dimerization forms.

Corrosion-Resistant Organic Superamphiphobic Coatings

In recent years, organic superhydrophobic coatings have emerged as a promising direction for the protection of metal substrates due to their excellent liquid-repelling properties. Nonetheless, these coatings face challenges such as poor mechanical robustness and short service lives, which have limited their development and garnered attention from numerous researchers. Over time, researchers have gained a deeper understanding of superhydrophobic coatings and have published many related articles. Nevertheless, the lack of logical organization and systematic summarization of research focus in this field hinders its advancement. Therefore, the main purpose of this review is to clarify the design principles and working mechanisms of organic superhydrophobic coatings, as well as to summarize and synthesize the latest research on different aspects of superhydrophobic coatings, including liquid-repellent performance, wear resistance, adhesion, antibacterial properties, and self-healing properties. By employing decoupling mechanisms to study each performance aspect separately, this review aims to provide references for extending the service life of organic superhydrophobic coatings.

Biosurfactants in biocorrosion and corrosion mitigation of metals: An overview

Abstract Biocorrosion, or microbiologically influenced corrosion, is a phenomenon where microorganisms deteriorate the metals. While corrosion is generally considered undesirable due to its negative impact on the integrity and lifespan of materials, the significance of biocorrosion is a major problem because it can cause material deterioration, financial losses, and environmental issues. Conventional corrosion protection techniques frequently use chemicals, which come with risks to human health and the environment. Biosurfactants are surface tension-reducing agents with a low molecular weight that attract many researchers and industrialists due to their excellent chemical properties and stability at extreme temperatures, pH, and under alkaline conditions. These compounds reduce the surface tension of liquids, leading to improved wetting and spreading on metal surfaces. This can help to create a more uniform and protective layer, preventing the accumulation of corrosive agents. This review explores different types of biosurfactants, which include lipopeptides, glycolipids, phospholipids, etc., and how they work to prevent corrosion. The investigation of biosurfactants in corrosion protection not only addresses environmental concerns but also holds promise for innovation in the development of efficient and long-lasting corrosion mitigation strategies for a variety of metal substrates, given the growing demand for green and sustainable technolo gies.

High-reflectivity composite metal substrate for high-power IRLED

Substrate transfer technology is a common way to prepare high-power infrared light emitting diode (IRLED), which seriously affects the photoelectric performance and reliability of LED. In this paper, a preparation technology of LED with composite metal substrate is presented. Based on electroplating and electron beam evaporation, AuGeNi/Au(1)/Au(2)/Cu composite metal substrate with thickness of 70 nm/30 nm/100 nm/45 μm was prepared, and low resistivity of 4.65 × 10−6 Ω⋅cm2 and high reflectance of 91.3 % were obtained. Compared with the original GaAs substrate, the light output power (LOP) of electroluminescence is increased by 89.2 % at the current of 300 mA.

Scaling to practical pouch cell supercapacitor: Electrodes by electrophoretic deposition

The scale-up of supercapacitors by electrophoretic deposition (EPD) from coin cell to pouch cell with commercially relevant mass loadings and thicknesses is reported. The use of EPD in electrode fabrication mainly reduces the interfacial resistance and increases the mechanical flexibility of the electrodes. The cycling performance or conversion efficiency can also be improved due to the highly porous EPD coatings. An exemplary investigation of activated carbon (AC) electrodes with an electrolyte comprising of tetraethylammonium tetrafluoroborate in acetonitrile is carried out. According to the general literature, EPD of AC on metal substrates has not performed well for supercapacitor electrodes unless they were thinner and with lower mass loadings than commercial requirements. As a consequence, and to redress this research gap, all the electrodes prepared in this work demonstrate high mass loadings (8 mg cm−2) and practical layer thicknesses (125 µm) and contain polyvinylidene fluoride binders with electrically conductive carbon black particles. Research investigations include: (a) impact of EPD of AC onto small (10 cm2) and large areas (50 cm2) of aluminum foil current collectors, (b) scaling-up of coin to pouch cells, and (c) the preparation of electrode coatings on both sides of the current collector for the first time using EPD for pouch cell investigations. Our research learning shows the evidence of practical cell performance, including current loading (40 A g−1), tens of thousands of successive charge and discharge operation (150,000 cycles), power (30 kW kg−1) and energy densities (10 W h kg−1), capacitance (154 F g−1), capacitance retention (80%) and coulombic efficiency (relatively close to 100%). Based upon the success of the pouch cells investigated in this work, further research studies on the use of EPD for preparing energy storage electrodes for commercial cylindrical types of supercapacitors is envisaged.

Colloidal carbon soot templated TiO2/Ag surface functionalized 3D printed metal brushes as new generation surface enhanced Raman scattering substrates

This present work demonstrated the functional transformation of 3D printed metal substrates into a new family of Surface-enhanced Raman Scattering substrates, a promising approach in developing SERS-based Point-of-care (PoC) analytical platforms. l-Powder Bed Fusion (l-PBF, Additive manufacturing or 3D printing technique) printed metal substrates have rough surfaces, and exhibit high thermal stability and intrinsic chemical inertness, necessitating a suitable surface functionalization approach. This present work demonstrated a unique multi-stage approach to transform l-PBF printed metal structures as recyclable SERS substrates by colloidal carbon templating, chemical vapor deposition, and electroless plating methods sequentially. The surface of the printed metal structures was functionalized using the colloidal carbon soot particles, that were formed by the eucalyptus oil flame deposition method. These carbon particles were shown to interact with the metals present in the printed structures by forming metal carbides and function as an adlayer on the surface. Subsequent deposition of TiO2 onto these templates led to strong grafting of TiO2 and retaining the fractal structure of the soot template onto the metal surface. Electroless deposition of silver nanoparticles resulted in the formation of fractally structured TiO2/Ag nanostructures and these functionalized printed metal structures were shown as excellent SERS substrates in enhancing the vibrational spectral features of Rhodamine B (RhB). The presence of TiO2 photocatalyst on the surface was shown to remove the RhB analyte from the surface under photochemical conditions, which enables the regeneration of SERS activity, and the substrate can be recycled. The migration of metals from the printed metal structures into the fractally ordered TiO2/Ag nanostructures was found to enhance the photocatalytic activity and increase the recyclability of these substrates. This study demonstrates the potential of 3D-printed Inconel metal substrates as next-generation recyclable SERS platforms, offering a substantial advancement over traditional colloidal, thin-film, flexible, and hard SERS substrates.

A simple and efficient resin precoating treatment on anodised substrate surfaces for enhancing the adhesive bonding strength between aluminium and mild steel

The primary concerns in the adhesive bonding of metal substrate surfaces include inadequate wettability, compatibility, and insufficient mechanical interaction at the bonding interface. These factors are significant barriers to developing and manufacturing high-strength bonded materials. This study utilized three different anodising techniques, such as H3PO4, H2SO4, and NaOH, to produce micro-rough surfaces that improve the adhesive bond between aluminium alloy and mild steel. A novel and a simple method known as resin pre-coating (RPC) were used to increase the wetting and effectively seal the micro-cavities of mild steel and aluminium surfaces. RPC solution comprises 10 wt% resin (Absence of hardener) and 90 wt% acetone, which facilitated the penetration of resin into the microcavities surface, thereby increasing the bonding surfaces. Subsequently, the normal adhesive mixed with hardener is placed onto the metal surfaces. The adhesive bonding strength was evaluated by conducting the single lap shear test under various surface conditions. The surface topography of anodised samples were examined by X-ray Photoelectron Spectroscopy (XPS), Atomic Force Microscopy (AFM), Field Emission Scanning Electron Microscopy (FESEM), and Contact Angle Goniometer. Experimental results of a lap shear test revealed that the adhesive bond strength of H3PO4 anodised samples is greater than those of H2SO4 and NaOH anodised samples. Furthermore, the RPC treatment increased the bond strength of all H3PO4 anodised samples by 46.91–47.26 %, for H2SO4 samples by 39.71–42.22 %, and NaOH samples by 37.89–48.51 %, compared to the readings obtained without RPC treatment. The combined use of H3PO4 and RPC treatment results in the greatest bonding strength of 16.765 MPa, which is 9.17 % and 20.10 % greater than the bonding strength of H2SO4 and NaOH anodised samples. Thus, the H3PO4 anodised method improved the wetting ability of the metal surface and maximized the use of contact area on the rough substrate surfaces. The anodising treatment details in this study are inexpensive and simple for creating strong adhesive joints in aviation, automobile, and aerospace applications.

Enhanced Spectroscopic Insight into Acceptor-Modified Barium Strontium Titanate Thin Films Deposited via the Sol-Gel Method.

In the present paper, composite thin films of barium strontium titanate (BaxSr1-xTiO3) with an acceptor modifier (magnesium oxide-MgO) were deposited on metal substrates (stainless steel type) using the sol-gel method. The composite thin films feature BaxSr1-xTiO3 ferroelectric solid solution as the matrix and MgO linear dielectric as the reinforcement, with MgO concentrations ranging from 1 to 5 mol%. Following thermal treatment at 650 °C, the films were analyzed for their impedance response. Experimental impedance spectra were modeled using the Kohlrausch-Williams-Watts function, revealing stretching parameters (β) in the range of approximately 0.78 to 0.89 and 0.56 to 0.90 for impedance and electric modulus formalisms, respectively. Notably, films modified with 3 mol% MgO exhibited the least stretched relaxation function. Employing the electric equivalent circuit method for data analysis, the "circle fit" analysis demonstrated an increase in capacitance from 2.97 × 10-12 F to 5.78 × 10-10 F with the incorporation of 3 mol% MgO into BST-based thin films. Further analysis based on Voigt, Maxwell, and ladder circuits revealed trends in resistance and capacitance components with varying MgO contents, suggesting non-Debye-type relaxation phenomena across all tested samples.

A robust and multifunctional superhydrophobic coating based on natural palygorskite for corrosion protection of aluminum alloys

Biomimetic superhydrophobic surfaces have become an increasingly hot topic in the area of aluminum alloy protection. However, it remains a significant challenge to construct superhydrophobic coatings with reliable durability and multifunction through simple and economical strategies. In this study, we designed a novel superhydrophobic coating with a water contact angle of ∼165.0° and a sliding angle of ∼2.4° on Al alloys by spraying hydrophobically modified natural palygorskite (SH-PAL) on the pre-cured epoxy resin (EP). The resulting superhydrophobic coating (EP@SH-PAL) exhibits good mechanical resistance, UV resistance, hot water repellency, chemical stability, thermal stability, and self-healing capabilities against plasma etching. Corrosion tests reveal that the protection efficiency of the EP@SH-PAL sample is up to 99.98 %, which remains at a high value of 90.30 % even after 20 days of immersion in 3.5 wt% NaCl. This improved corrosion resistance is attributed to the synergistic physical shielding from the SH-PAL topcoat and the EP primer. Meanwhile, molecular dynamics simulations of the mechanical durability and corrosion resistance of the EP@SH-PAL coating were performed to support the experimental results at the microscopic level. In addition, the above-prepared superhydrophobic coating also demonstrates excellent self-cleaning and antifouling characteristics. This research will provide a new method for fabricating low-cost, multifunctional, superhydrophobic anticorrosion coatings on aluminum alloys and other metal substrates.

Chitosan toughened epoxy resin by chemical cross-linking: Enabling excellent mechanical properties and corrosion resistance

There is a growing demand for the development of epoxy resin modified with biomaterials, aiming to achieve high toughness. Herein, chitosan crosslinked epoxy resin (CE) was synthesized by diisocyanate as a bridge. With 4,4′-diamino-diphenylmethane (DDM) as the curing agent, thanks to the unique cross-linking structure of the CE resin and the presence of carbamate groups, the cured CE/DDM exhibited superior properties compared to commercially available epoxy resin (E51). The tensile strength of the cured CE-3/DDM reached 90.17 MPa, the elongation at break was 11.2 %, and the critical stress intensity factor (KIC) measured 1.78 MPa m1/2. These values were 21.4 %, 151.6 %, and 81.6 % higher than those of the cured E51/DDM, respectively. It is worth noting that the addition of biomass material chitosan did not reduce the thermal stability of the resin. Additionally, the CE coatings on the metal substrate exhibited exceptional corrosion resistance, as evidenced by higher impedance values in electrochemical impedance spectroscopy (EIS) and polarization voltages in the Tafel curve compared to those of the E51 coating. This study opens up a novel approach to modifying epoxy resin with biomass materials with high toughness and corrosion resistance, without sacrificing other performance.