Laser Heating Research Articles

Sensitivity Improvement of Electrochemical Virus Detection through Morphology Control of CNT Electrodes

The global pandemic of influenza virus (IFV) and Covid-19 has created a strong need for the technology to measure viruses quickly and sensitively. Currently, PCR-based detection technology is used to accurately detect these viruses, however they lack immediacy as it takes several days for the viruses to grow to detectable amounts. A complementary method that allows immediate detection is an antigen testing that uses complementary substances (aptamers and antibodies) that specifically bind to target virus. Among them, electrochemical detection via cyclic voltammetry is being researched as a method that can measure target virus in solutions with high sensitivity and high speed. Since these utilize chemical reactions on the electrode surface, the material and surface morphology of the electrode are important factors that govern sensitivity. Previous research has reported that highly sensitive and robust virus testing can be performed by using carbon nanotube (CNT) films, which are chemically stable and have a large surface area, as chemical electrodes. However, the effect of the surface morphology of CNT films such as structures and defects has not been sufficiently studied.In this study, we attempted to increase the sensitivity of electrochemical virus testing by controlling the surface morphology of CNT films and increasing the amount of aptamer adsorption. The morphology of the CNT film was controlled through heat and non-heat laser processing by using 532 nm nano-second and/or pico-second pulsed lasers. The fabricated morphology was evaluated by SEM and polarized Raman spectroscopy. In addition to measuring the amount of aptamer adsorption for each morphology using ultraviolet spectroscopy, we also evaluated the detection sensitivity of IFV when using the CNT films as an electrochemical electrode. As a result, we achieved the high sensitivity and reliability IFV detection with fg/ml of the limit of detection. In the presentation, we will introduce the developed CNT morphology control technology and discuss the relationship between morphology and aptamer adsorption amount. Figure 1

Degradation and Safety Analysis of Large Format LiFePO4/Graphite Battery

Large format LiFePO4/Graphite (LFP/Gr) Lithium-ion battery (LIB) have been developed for electric vehicles (EV) and stationary use. In case of large surface electrodes, intrinsic two-phase reaction of LFP has a risk to induce inhomogeneous reaction in planar electrode surface. We applied >200 Ah class LFP/Gr LIBs and cycled them around 80-65 % SOH levels. Among them, we applied non-destructive differential voltage analysis (dV/dQ) to three cells (Cell1:SOH 80.9 %, Cell2:SOH 73.5 %, Cell3:SOH 68.4 %), and determined the degree of inhomogeneity of the electrodes by disassembly of the cell in the Ar-filled glove box.We could obtain dV/dQ peak corresponds to Gr 2nd stage single phase by charge curve analysis between SOC 0 and 100 % at C/20. Based on the assumption that Gr capacity is twice of the Gr 2nd stage peak capacity, Gr capacity was sufficiently larger than cell capacity. Therefore, cell capacity fade was not related to the capacity fade of Gr but caused by the shift of the cathode / anode operation window (SOW) due to loss of lithium inventory (LLI) and/or capacity fade of LFP.After dV/dQ analysis with capacity check, cells were disassembled at 2.5 V, and confirmed LFP and Gr capacity by reassembling coin cells with Li counter electrode. Reassembled LFP/Li cells was discharged to 2 V, and Gr/Li cells were deintercalated to 2.5 V. The subtracted value of these residual capacities, we could estimate SOW capacity. The obtained estimated cell capacity by LFP-SOW showed strong correlation with SOH of cells before disassembly (R=0.98). Therefore, we confirmed that capacity fade of the cell was due to increase in SOW and/or capacity fade of LFP.To determine the degree of inhomogeneity in electrode planar, we applied XRD to LFP. As LFP reaction proceeds typical two-phase reaction, we can indirectly estimate Li content by estimating ratio of LFP and FePO4(FP). The LFP/FP ratio was optimized by Rietveld refinement of the diffraction peaks in various sampling points of the electrode sheet. We confirmed several macroscale inhomogeneous Li distributions in planar LFP electrode. Li poor area was observed at the beginning and the final edge of the roll electrode. The correlation details between cell SOH and degree of inhomogeneity will be discussed in the presentation.In addition, we applied two kinds of abuse test, overcharge and forced internal short circuit test by laser spot heating to three cells with different SOH. In case of overcharge, cell was charged at 0.78 C from SOC 100 %. In case of laser heating, pulse laser with 0.5 sec supply / 0.1 sec rest at 2000 W applied to the cell. The difference of the obtained parameters, and correlation with SOH will be discussed in the presentation.

Using Thermal Crowding to Direct Pattern Formation on the Nanoscale.

Metal films and other metal geometries of nanoscale thickness deposited on an insulating substrate, when exposed to laser irradiation, melt and evolve as fluids as long as their temperature is sufficiently high. This evolution often leads to pattern formation, which may be influenced strongly by material parameters that are temperature dependent. In addition, the laser heat absorption itself depends on the time-dependent metal thickness. Self-consistent modeling of evolving metal films shows that, by controlling the amount and geometry of the deposited metal, one can control the instability development. In particular, we demonstrate the "thermal crowding" effect: additional metal leads to elevated temperatures, which strongly influence the metal evolution, even if the metal geometries are disjoint. We demonstrate that the communication of disjoint metal domains occurs via heat diffusion through the underlying substrate. Fully self-consistent modeling focusing on the dominant effects, as well as accurate time-dependent simulations, allow us to describe the main features of thermal crowding and provide a route to control fluid instabilities and pattern formation on the nanoscale.

Microstructure and Hardness of Nickel-Based Coatings Prepared by Laser Additive Manufacturing on Water-Cooled Substrate: An Experimental and Numerical Study.

The excess heat generated during the laser additive manufacturing process is prone to cause coating defects; a water-cooled substrate can effectively remove the excess heat and improve the hardness of the coating. In this study, the effects of water-cooled substrate on the microstructure and hardness of laser additive manufactured nickel-based coatings were investigated by experimental and numerical simulations. The results showed that the water-cooled substrate decreased the size of columnar crystals and increased the number as well as the length of secondary dendrite crystals at the bottom of the nickel-based coatings. There was also a noticeable increase in the size of equiaxed grains and the quantity of the solid solution in the middle of the coatings. The hardness value of the coating increased at the water velocity of 200 mL/s and 500 mL/s and finally decreased at 700 mL/s. A finite element model was established by ABAQUS software to numerically simulate the temperature field of the laser additive manufactured nickel-based coating with the water-cooled substrate. The results revealed significant differences in the temperature distribution of the coatings with different velocities. As the water velocity increased, the peak temperature at the center of the coating's molten pool gradually decreased. In addition, the cooling rate of the specimens increased with the application of the water cooling, leading to a more concentrated temperature distribution near the laser heat source.

Single‐Mode Excited Thermally‐Responsive Multicolor Emissions of High Entropy Upconversion Perovskite Halides for Anticounterfeiting

AbstractThis work presents a novel and highly secure anticounterfeiting strategy based on high entropy upconversion perovskite halides with thermally responsive multicolor emissions excited by a single laser. The perovskite halides are doped with rare earth cations and oxygen anions simultaneously and form the high entropy crystal structure by using a solid‐state reaction method. The color‐shifting emissions stem from luminescent kinetics transformation from energy transfer upconversion at low temperature to excited state absorption at high temperature. The multicolor emissions can also be trigged by the 975 nm laser heating effect. The results indicate the great potential of the high entropy upconversion perovskites for anticounterfeiting applications with a convenient recognition method.

Level-Set Method Based Predictive Modeling to Track the Evolution of Surface During Pulsed Laser Surface Melting

Abstract The objective of this study is to investigate the evolution of surface geometry during pulsed laser surface melting (pLSM) via level-set method-based interface tracking numerical framework. Existing models to track surface geometry are inaccurate and computationally expensive. Therefore, they have limited use in gaining understanding of the surface evolution during pLSM. A numerical model, integrating the level-set approach, fluid flow, and heat transfer dynamics, is detailed in this paper. The multi-phase numerical model achieves accurate tracking of interface for a single pulse by implementing the volumetric laser heat source on the moving interface by modifying Beer–Lambert's law. The accuracy of the single pulse model is confirmed by comparing its peak-to-valley height (PVH) to the experimental data. The deviation in PVH is limited to about 15%, with a maximum root mean square error of ∼0.24 µm, highlighting the model's reliability. Additionally, the evolved surface of a single pulse from the model is replicated over an area with dedicated overlaps to generate the predicted textured surface with reasonable accuracy. Some inaccuracies in the predicted surface roughness values were observed because the textures were generated based on a single pulse geometry computed on an initially flat surface. Nonetheless, the results highlight a significant development in numerical frameworks for pLSM and can be used as a tool to gain deeper insights into the process and for process optimization.

Label-Free Raman Probing of the Intrinsic Electric Field for High-Efficiency Screening of Electricity-Producing Bacteria at the Single-Cell Level.

The fabrication of high-performance microbial fuel cells requires the evaluation of the activity of electrochemically active bacteria. However, this is challenging because of the time-consuming nature of biofilm formation and the invasive nature of labeling. To address this issue, we developed a fast, label-free, single-cell Raman spectroscopic method. This method involves investigating the "pure" linear Stark effect of endogenous CO in the silent region of biological samples, which allows for probing the intrinsic electric field in the outer-membrane cytochromes of live bacterial cells. We found that reduced outer-membrane cytochromes can generate an additional intrinsic electric field equivalent to an applied potential of +0.29 V. We also found that the higher the electrical activity of the cell, the larger the generated electric field. This was also reflected in the output current of the constructed microbial fuel cells. Raman spectroscopy was employed to facilitate the assessment of electrochemical activity at the single-cell level in highly-diluted bacterial samples. After analysis, inactive bacteria were ablated by laser heating, and 20 active cells were cultured for further testing. The rapid and high-throughput probing of the intrinsic electric field offers a promising platform for high-efficiency screening of electrochemically active bacterial cells for bioenergetic and photosynthetic research.

Quantum Coherence Control at Temperatures up to 1400 K.

Coherent quantum control at high temperatures is important for expanding the quantum world and is useful for applying quantum technologies to realistic environments. Quantum control of spins in diamond has been demonstrated near 1000 K, with the spins polarized and read out at room temperature and controlled at elevated temperatures by rapid heating and cooling. Further increase of the working temperature is challenging due to fast spin relaxation in comparison with the heating and cooling rates. Here we significantly improve the heating and cooling rates by using reduced graphene oxide as the laser absorber and heat drain and hence realize coherent quantum operation at up to 1400 K, which is higher than the Curie temperatures of all known materials. This work facilitates the use of diamond sensors to study a wide range of magnetic effects in the high-temperature regime, such as thermoremanent magnetism and magnetic shape memory effects.

Analytical model for laser cutting in porous media

Laser cutting in porous media presents both challenges and opportunities for various applications. Laser cutting requires a deep understanding of heat transfer, materials, and laser physics, and can involve nonlinear and transient effects. There is a lack of literature regarding modelling laser cutting in porous media. Using conservation of energy principle, an analytical model has been developed to calculate the total laser power required to cut a porous media without the need for complex numerical simulations.The model incorporates a new correlation for calculating waste power due to heat transfer into the surrounding during laser cutting as well as modifications to the energy balance equation to incorporate the effect of porosity and fluid saturation.The model has been validated with experimental data of cutting porous media (carbonate rock) and corroborated well. Model validation showed around 10 % accuracy for fluid saturated rock samples and around 17 % accuracy for dry rock samples. Also it has been observed that the level of accuracy improves with lower Peclet number (i.e. lower cutting speed).The proposed analytical model has been used to examine the effect of Peclet number, porosity, fluid saturation, rock type and material thickness on laser cutting performance. The methodology described in this article can be used as a guideline to calculate laser power requirements and size the laser equipment at an early stage prior to the manufacturing process.

Research on thermal runaway and gas generation characteristics of NCM811 high energy density lithium-ion batteries under different triggering methods

Safety concerns, including thermal runaway and gas generation, present significant challenges for high-energy-density lithium-ion batteries. Thermal abuse, a common trigger for thermal runaway, can be induced by various methods, including heating rods, coils, plates, and lasers. This study compares the impacts of three heating techniques—heating rods, coils, and plates—on thermal runaway and gas generation in a commercially used NCM811 lithium-ion battery, which has a high energy density of 280.24 Wh/kg (the latest cylindrical 46950 model). The study found that the heating coil was the most effective, triggering thermal runaway more quickly and at a higher temperature than the heating plate and rod. Gas production analysis revealed that the heating coil method generated significantly more gas, particularly CO2, than the other methods. The concentrations of gases produced during thermal runaway (CO, CO2, H2, and CH4) varied by heating method, with the heating coil leading to a more complete battery reaction. The safety evaluation highlighted the hazardous nature of the heating rod method, which produced the widest flammable gas concentration range and the highest explosion risk among the tested heating methods. This study provides critical insights into heating techniques in lithium-ion battery thermal runaway scenarios and offers valuable data for improving safety measures in energy storage systems.

In-situ, real-time monitoring of thermo-mechanical properties of biological tissues undergoing laser heating and ablation.

In this work, Brillouin light-scattering spectroscopy and optical backscattering reflectometry (OBR) using Mg-silica-NP-doped distributed sensing fibers were employed for monitoring local GHz visco-elastic properties and surface temperature, respectively, during laser driven heating and ablation of chicken tissues. The spatial temperature distribution measured by OBR at various infrared laser heating powers and times was used to validate spatio-temporal local temperature variations modeled by the finite element method via solving Pennes' bioheat conduction equation. The reduction of viscosity and stiffness in chicken skin during its laser heating was attributed to water loss, protein denaturation and change in lipid phase behavior. These findings open avenues for the simultaneous real-time hybrid optical sensing of both viscoelasticity and local temperature in biological tissues undergoing denaturation and gelation during thermal ablation in clinical settings.

Gamma-ray back emission from nanowire array irradiated by ultra-intense relativistic laser pulse

A highly energetic photon is emitted via nonlinear inverse Compton scattering after an electron undergoes scattering with an ultra-intense relativistic laser pulse. In the laser-nanostructured interaction, gamma photons are emitted in different directions due to different electron heating mechanisms. However, the physics that leads to such gamma-photon emission directionality still requires further understanding. This paper shows that ∼53% of the photons emitted from the nanowires fall into the forward-directed cone, with ∼21% of the backward-emitted photons. Using the two-dimensional particle-in-cell simulations, we found that the backward-emitted photons are mainly ascribed to the j × B heating and reflux electrons. The direction of photon emission from the nanowire tip is in the direction of the ponderomotive force. Furthermore, we also demonstrate that the nanowire target attached to the supporting substrate helps to enhance forward photon emission and reduce emission from reflux electrons. Understanding the correlation between the laser heating mechanisms and the directionality of photon emission could provide insights into the generation of collimated gamma rays using nanowire targets for various applications.

Synthesis of Na3WH9 and Na3ReH8 Ternary Hydrides at High Pressures.

The Na-W-H and Na-Re-H ternary systems were studied in a diamond anvil cell through X-ray diffraction and Raman spectroscopy, supported by density functional theory and molecular dynamics calculations. Na3WH9 can be synthesized above 7.8 GPa and 1400 K, remaining stable between at least 0.1 and 42.1 GPa. The rhenium analogue Na3ReH8 can form at 10.1 GPa upon laser heating, being stable between at least 0.3 and 32.5 GPa. Na3WH9 and Na3ReH8 host [WH9]3- and [ReH8]3- anions, respectively, forming homoleptic 18-electron complexes in both cases. Both ternary hydrides show similar structural types and pressure dependent phase transitions. At the highest pressures they adopt a distorted fcc Heusler structure (Na3WH9-II' and Na3ReH8-II') while upon decompression the structure symmetrizes becoming fcc between ∼6.4 and 10 GPa for Na3WH9-II and at 17 GPa for Na3ReH8-II. On further pressure release, the fcc phases transform into variants of a (quasi-) hexagonal structure at ∼3 GPa, Na3WH9-I and Na3ReH8-I.

A Primary Study on the Applicability of Gel-Type Filler Materials to Root Pass Welds of the Thick Plate

Welding generally uses filler material to create deposited weld metal. Filler materials play a significant role in welding by providing the material needed to fill and form the joint. Existing filler materials are limited in the workspace and welding position and need help responding flexibly to welds of complex shapes. This study conducted primary research to develop a gel-type filler material with adhesion and flexibility that can cope with limited workspace and location. We attempted to provide a new approach to welding by mixing metal powder and binder to create a gel-type filler material. Root pass welding of thick plates was performed using a laser heat source. The bead appearance and cross-section of the weld zone were observed according to the type and composition of the metal powder, the binder content, and the method of synthesizing the metal powder. The physical characteristics of the weld were analyzed through observation of the hardness and microstructure of the weld.

Amazarkan gold deposit: conditions of formation, sources of ore substance (Eastern Transbaikalia)

Relevance. The need to clarify the sources and conditions of formation of gold mineralisation of the Amarzakan gold deposit. The characteristic feature of the deposit is the spatial combination of gold mineralisation and small intrusions of the middle and basic composition of the Amudzhikan complex. Aim. Determination of physico-chemical conditions and nature of the source of the ore substance of the Amazarkan deposit. Methods. ICP-MS method and standard chemical analysis were used to determine the elemental composition of rocks. Sulfur isotope composition of sulfides was obtained using gas-source mass-spectrometry and fluid inclusions in quartz of ore veins were studied by traditional methods of thermobarogeochemistry and by FTIR spectroscopy at the Centre for Collective Use of Multi-element and Isotope Studies of the Siberian Branch of the Russian Academy of Sciences (Novosibirsk). The oxygen isotope composition was determined at the Geological Institute of the Siberian Branch of the Russian Academy of Sciences (Ulan-Ude) using the MIR 10-30 laser heating system with a 100-watt CO2 laser and a wavelength of 10.6 µm in the infrared region in the presence of BrF5 reagent. Results. The authors have established the spatial confinement of ore zones to Mesozoic dikes of the Amudzhikan complex (J2-3). The Eu/Sm and Eu/Eu* ratios in the dikes indicate fractionation of magmatic melts in the sources at the level of the lower continental crust and low degree of their differentiation. The character of REE distribution in the rocks of dikes of the Amudzhikan complex is similar to the distribution of REE in the ores of the deposit. Eu/Sm–Eu/Eu* figurative points of compositions of ore veins and granodiorites of the Amudzhikan complex form a single trend. Dykes of the Amuzhikan complex are characterized by increased Au content from 0.026 to 1.171 g/t. These data suggest a paragenetic link between Au mineralization and rocks of the Amudzhikan complex. Ore veins of productive stages of ore formation were formed at temperatures ranging from 125 to 410°C. The calculated S and O isotopic composition of the ore-forming fluid in equilibrium with pyrite and quartz, as well as the Co/Ni>1 ratio in the ores indicate the presence of a magmatic component in its composition.

In-process laser heating for mechanical strength improvement of FFF-printed PEEK

In-process laser heating for mechanical strength improvement of FFF-printed PEEK

Modeling the interaction between powder particles and laser heat sources

This study investigates the spheroidization of titanium Ti-6Al-4V powder particles using numerical models developed in Abaqus and OpenFOAM. Spherical particles are crucial in powder-based additive manufacturing due to their superior flowability, packing density, and mechanical properties, enhancing printing precision and the quality of final products. While conventional techniques such as gas atomization and plasma spheroidization have been extensively researched, the potential of laser spheroidization remains underexplored. To address this gap, detailed numerical analyses of laser spheroidization were conducted, modeling heat transfer from the laser to powder particles using a transient uncoupled heat transfer method with latent heat considerations, while particle deformation was simulated with a phase-fraction-based interface-capturing approach integrated with Navier-Stokes equations. The results, validated against analytical models, indicate that particles within the 20–80 μm range experience optimal spheroidization within a 0.005-second residence time under laser heating, with particles smaller than 30 μm reaching evaporation temperatures of 5,000°C, while larger particles reshape without evaporating under a typical heat flux of 94 MW/m2 (1.8 kW laser power). This study demonstrates that laser spheroidization of Ti-6Al-4V powder can potentially increase powder yield by 10%, offering higher power density and shorter melting times compared to plasma spheroidization, thus presenting a more efficient alternative for achieving spherical particles of specific sizes.

Rapid fabrication of gold microsphere arrays with stable deep-pressing anisotropic conductivity for advanced packaging

Smooth metal microspheres with uniform sizes are ideal for constructing particle-arrayed anisotropic conductive films (ACF), but synthesis is hindered by challenges in controlling anisotropic metal growth. Here, we present a positioned transient-emulsion self-assembly and laser-irradiation strategy to fabricate pure gold microsphere arrays with smooth surfaces and uniform sizes. The fabrication involves assembling gold nanoparticles into uniform colloidosomes within a pre-designed microhole array, followed by rapid transformation into well-defined microspheres through laser heating. The gold nanoparticles melt and merge in a layer-by-layer manner due to the finite skin depth of the laser, leading to a localized photothermal effect. This strategy circumvents anisotropic growth, enables tunable control of microsphere size and positioning, and is compatible with conventional lithography. Importantly, these pure gold microspheres exhibit stable conductivity under deep compression, offering promising applications in soldering micro-sized chips onto integrated circuits.

Label‐Free Raman Probing of the Intrinsic Electric Field for High‐Efficiency Screening of Electricity‐Producing Bacteria at the Single‐Cell Level

The fabrication of high‐performance microbial fuel cells requires the evaluation of the activity of electrochemically active bacteria. However, this is challenging because of the time‐consuming nature of biofilm formation and the invasive nature of labeling. To address this issue, we developed a fast, label‐free, single‐cell Raman spectroscopic method. This method involves investigating the “pure” linear Stark effect of endogenous CO in the silent region of biological samples, which allows for probing the intrinsic electric field in the outer‐membrane cytochromes of live bacterial cells. We found that reduced outer‐membrane cytochromes can generate an additional intrinsic electric field equivalent to an applied potential of +0.29 V. We also found that the higher the electrical activity of the cell, the larger the generated electric field. This was also reflected in the output current of the constructed microbial fuel cells. Raman spectroscopy was employed to facilitate the assessment of electrochemical activity at the single‐cell level in highly‐diluted bacterial samples. After analysis, inactive bacteria were ablated by laser heating, and 20 active cells were cultured for further testing. The rapid and high‐throughput probing of the intrinsic electric field offers a promising platform for high‐efficiency screening of electrochemically active bacterial cells for bioenergetic and photosynthetic research.

Simulation of structural changes in metal under high-intensity external influence

Today, researchers and industry are faced with the task of improving the physical and mechanical properties of various metal products. To strengthen the structures, there are various technologies for processing the material surface by high-temperature exposure. At the same time, the use of laser technologies is of great interest. High-speed local laser heating of the material surface followed by rapid cooling with heat removal into the volume depth, as well as the absence of mechanical action, allows us to obtain unique nonequilibrium structures with a wide range of properties. Obviously, the development of these technologies requires deep fundamental research. In this work, the molecular dynamics method revealed the features of structural changes in the surface layers of an iron crystal under high-temperature exposure. The choice of such a method is due to the fact that the phenomena under consideration are difficult to study through real experiments and direct observations. Conditions of the computer experiment were set in such a way that after the melting point is reached, a phase transition occurs in the simulated system, during which particles are separated from the surface of the liquid phase. As a result of the study, the threshold temperature of particle ejection was estimated and the mechanisms of particle cluster formation were investigated. When heated, the number of clusters increases, and when cooled, it decreases, but at the same time their sizes increase, which indicates the implementation of the condensation mechanism of ablation products. Additionally, the influence of external pressure on the simulated particle system was studied. It is shown that as the pressure increases, the number of clusters decreases.