A reactive ion beam etching system, which can be used for reactive ion beam milling and ion beam coating, has been developed. The effective ion beam diameter is 10 cm with nonunifonnity in beam density less than ± 5%. The etching target is cooled by a semiconductor refrigerator so that the temperature of samples can be kept below 100°C under working conditions. The ion beam energy, density and incident angle can be changed continuously from 200 to 1000 eV, 0 to 1.0 mA/cm 2 and 0° to 90°, respectively. With the help of an improved Kaufman type ion source which is made of graphite and a unique ion beam current feedback system, the stability of the reactive ion beam current using CF 4 gas is up to 0.4% per hour. For ion beam coating spherically dished grids are used, current densities of Ar + up to 18 mA/cm 2 at 1000 eV are achieved at a focal distance of 23 cm. Using CF 4 gas, the etch ratio of SiO 2 to Si is 9, and some other materials such as LiNbO 3 and Bi 12GeO 20 can be etched with good results as well.
Read full abstract