The reuse of açaí seeds is an organic approach for valorizing biomass, encouraging the public policies of circular economy, which reduces the human impact on the production chain processes. This research proposes an alternative for açaí seed as a filler in castor oil-based polyurethane, obtaining eco-sorbent to evaluate the sorption capacity for another impactful food industry by-product: waste cooking oil (WCO). Eco-sorbents were obtained with castor oil based-polyol and isocyanate (MDI) by mass mixing equal to 1:1 (OH:NCO), reinforced with açaí seed residue (5–20 wt%). The samples were characterized by techniques scanning electron microscopy (SEM), optical microscopy (OM), apparent density, contact angle, infrared spectroscopy (FTIR), and thermogravimetric analysis (TGA). Sorption capacity and efficiency were evaluated as a function of the fiber content, with tests performed in times of 30–180 s in two systems: oil and oil/water. The results showed that the eco-sorbents had a hydrophobic nature (θ > 98.3°) and macroporous morphology (pore size from 152 to 119 μm), which allowed the adsorption of residual cooking oil by the porous structure. The kinetics study showed that the sample with greater fiber content (15% wt.) reached the equilibrium in a short time compared to the neat PU for the oil system, with a sorption capacity of 9.50 g g−1 in the first 30 s. For the oil/water system, an opposite behavior could be observed, with a sorption capacity of 9.98 g g−1 in the 150 s equilibrium time. The Langmuir isotherm model presented a maximum adsorption capacity of 10.42 g g−1. However, the Freundlich isotherm model had a better fit to the experimental data with R2 (0.97) and lower chi-square (0.159), showing favorable adsorption (n = 1.496). Thus, it was proved that the weak interactions (connection H) and the binding energy of the predominant physisorption for the oil/water system. Thus, developed eco-sorbents are an excellent option for the sorption of WCO.
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