Abstract

Recently, the enrichment of chocolate has become a very interesting topic, along with the management of food industry by-products, such as cocoa shells. Cocoa shells could be a great raw material for the cocoa industry, both for economical reasons (maximized utilization of cocoa beans) and for their functional properties (increased fiber content). In this research, we used untreated and high-voltage electrical discharge (HVED)-treated cocoa shells in the production of chocolate. Different proportions of cocoa mass were replaced with cocoa shells to produce dark and milk chocolates in a ball mill. Additionally, dark chocolate with 15% and milk chocolate with 5% of shells were chosen for further research and to study the alteration of the composition. The rheology, particle size distribution, hardness, and color were determined for all the prepared samples. Treated cocoa shells provided chocolates with inferior physical properties compared to chocolates with untreated shells. Therefore, untreated cocoa shells were selected for further analysis. The addition of both treated and untreated cocoa shells resulted in softening and darkening of samples, which could have a positive effect for consumers. On the other hand, the particle size distribution and rheology were negatively affected. Further research is needed to find a solution for these problems.

Highlights

  • Chocolate is one of the most favored confectionery products in the world

  • The dark chocolate with 15% of untreated cocoa shells and the milk chocolate with 5% of untreated cocoa shells were chosen for this part of the research based on their physicochemical properties (along with the results presented in this paper, polyphenolic profile, antioxidant activity, HMF (5-hydroxymethylfurfural) and acrylamide content, peroxide value, and DSC results were taken into consideration)

  • Based on the overall properties, the best overall quality attributes were achieved when 15% of untreated cocoa shells were added, so we chose the chocolate with 15% of untreated cocoa shells to examine the influence of other ingredients on the flow properties (Figure 2)

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Summary

Introduction

Chocolate is one of the most favored confectionery products in the world. It is recognized as a good source of polyphenols, it is rich in sugar and fat and has a high caloric value, which are often pointed out as drawbacks of its consumption. A possible solution to address this problem could be cocoa shells (CBSs), a by-product of the chocolate industry that is produced in large amounts every year. Rojo-Poveda et al [3] state: “Taking into account the weight percentage of CBSs and the aforementioned cocoa production data, this would mean that more than 700 thousand tons of CBS waste is produced worldwide, from which more than 250 thousand tons is

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