Excessive Contact Pressure Research Articles

Identification of excessive contact pressures under hand orthosis based on finite element analysis.

Implicit magnitudes and distribution of excessive contact pressures under hand orthoses hinder clinicians from precisely adjusting them to relieve the pressures. To address this, contact pressure under a hand orthosis were analysed using finite element method. This paper proposed a method to numerically predict the relatively high magnitudes and critical distribution of contact pressures under hand orthosis through finite element analysis, to identify excessive contact pressure locations. The finite element model was established consisting of the hand, orthosis and bones. The hand and bones were assumed to be homogeneous and elastic bodies, and the orthosis was considered as an isotropic and elastic shell. Two predictions were conducted by assigning either low (fat) or high (skin) material stiffness to the hand model to attain the range of pressure magnitudes. An experiment was conducted to measure contact pressures at the predicted pressure locations. Identical pressure distributions were obtained from both predictions with relatively high pressure values disseminated at 12 anatomical locations. The highest magnitude was found at the thumb metacarpophalangeal joint with the maximum pressure range from 13 to 78 KPa. The measured values were within the predicted range of pressure magnitudes. Moreover, 6 excessive contact pressure locations were identified. The proposed method was verified by the measurement results. It renders understanding of interface conditions underneath the orthosis to inform clinicians regarding orthosis design and adjustment. It could also guide the development of 3D printed or sensorised orthosis by indicating optimal locations for perforations or pressure sensors.

A Theoretical Method for Calculating the Internal Contact Pressure of Parallel Wire Cable during Fretting Wear

Fretting wear of the stay cable is an important factor affecting the service life of the cable. To accurately calculate the extent of fretting wear, it is necessary to calculate the internal contact pressure in the cable. Although there are many theories and experiments on the contact behavior between wires, there are still no theoretical formulations for calculating the distribution of contact pressure in stay cables. In this paper, by studying the transfer effect of contact pressure in the cable, the PIC (parallel wire cable internal point contact pressure) model for calculating the contact pressure in the parallel wire cable is proposed, considering the effects of wire twisting, sheath compression, and cable bending on the contact pressure. A finite element model corresponding to the contact mode between steel wires is established, and the effectiveness of the PIC model is verified through numerical simulation analysis and a comparison of the existing contact models. The results indicate that contact pressure caused by wire twisting (CWT) is superimposed layer by layer inwards, with the contact pressure increasing closer to the inner layers, and its magnitude is mainly related to the axial tension and twist angle. Simultaneously, on the same layer, contact points along the diagonal experience the greatest contact pressure. Contact pressure caused by sheath compression (CSC) is assumed to conform to the Boussinesq distribution, with the outer layers exhibiting greater contact pressure compared to the inner layers. Contact pressure caused by cable bending (CCB) conforms to the two-dimensional closely arranged contact force transmission model, has a clear layering phenomenon, and the contact pressure within the same layer does not change significantly. The magnitude of the contact pressure is exponentially related to the curvature of the cable and proportional to the tension of the cable, which explains the reason why the slip occurs later for the cables with high tensile forces. Among these three types of contact pressure, CWT is the greatest, followed by CCB, while CSC is the smallest. The theoretical analysis results show that factors such as wire radius, tension, torsion angle, and wire position have an impact on contact pressure. Contact pressure is transmitted along force chains within the cable, following the superposition law between layers. It is uncertain whether slip occurs in the neutral axis or in the outermost layer because of the different distributions of tangential force and interlayer frictional resistance between the layers of wires. Fretting wear simulations of two wires demonstrate that contact pressure has a significant influence on wear patterns, and the “averaging” of contact pressure is a major reason for achieving uniform interface wear. While the contact width increases proportionally with the contact pressure, excessive contact pressure can complicate the problem by changing the contact mode from gross slip to partial slip. This study provides a theoretical method for calculating contact pressures at any contact point within the cables in engineering practice.

Quantitative analysis of the effect of contact pressure on the reflection characteristics of radial pressure wave

The radial artery pulse wave contains a wealth of physiological and pathological information about the human body, and non-invasive studies of the radial artery pulse wave can assess arterial vascular elasticity in different age groups.The piezoelectric pulse wave transducers were used to non-invasively acquire radial artery pulse waves at different contact pressures in young and middle-aged and elderly populations. The radial artery waveforms were decomposed using a triangular blood flow model fitting method to obtain forward and reflected waves and calculate reflection parameters. Finally a correlation analysis and regression analysis of the contact pressure Psensor with the reflection parameters was carried out. The results showed that the reflection parameters RM, RI and Rd had a strong negative correlation with Psensor in both types of subjects, and the correlation coefficients and slopes of the regression curves were significantly different between the two types of subjects (P<0.05). Based on the results of this study, excessive contact pressure on the transducer should be avoided when detecting radial artery reflection waves in clinical practice. The results also show that the magnitude of the slope of the regression curve between the reflection parameters and the transducer contact pressure may be a potentially useful indicator for quantifying the elastic properties of the vessel.

Bistable compliant underactuated gripper for the gentle grasp of soft objects

This paper presents the design of an underactuated gripper with an embedded bistable mechanism. This gripper is specifically targeted at seizing soft objects while minimizing the deformation of the latter. Decreasing the magnitudes of these deformations is key in many practical applications to reduce potential damages due to excessive contact pressure. For instance, for both food processing and medical applications bruising the manipulated item is usually unacceptable. The gripper presented in this work aims at solving this issue by taking advantage of a recently published new method to accurately model the interactions between a compliant gripper and a deformable object. The method is also extended to include contact with the palm of the gripper. The main advantage of this technique compared to existing traditional approaches such as finite element analyses (FEA) is its computational efficiency which allows its use in demanding optimization algorithms, as will be shown. In the first part of this paper, the overall design of the gripper is proposed and the corresponding model is described. The optimization process is then presented and completed with the experimental testing of a prototype.

Influence of manufacturing error tolerances on contact pressure in gears

Gear manufacturing always results in some degree of manufacturing errors, i.e. deviations from the desired gear geometry. These errors alter how the gears mesh, typically causing increased contact pressure which in turn shortens service life. It is therefore crucial to choose tolerances such that excessive contact pressure, and especially tip contact, is avoided. With increasing demands due to electrification, this becomes even more important. The aim of this paper is to study how pitch error and profile slope error affect the contact pressure in spur gears sets. The meshing is simulated using a novel simulation approach that uses a parametric description of the reference profile and gear geometry, and a hybrid model for the compliance. The method includes tooth modifications such as tip relief, and uses the true geometry to find contacts. Thus, it also handles contact outside the nominal line of action, including tip contact. The study includes cases where a gear is subjected to both pitch error and profile slope error simultaneously. Numerical examples, relevant to the automotive industry, show the outcome of the simulations. It is shown how simulation-based tolerances for relevant industrial applications can be used to improve manufacturing outcome.

A Soft Pressure Sensor Skin for Hand and Wrist Orthoses

Side effects caused by excessive contact pressure such as discomfort and pressure sores are commonly complained by patients wearing orthoses. These problems leading to low patient compliance decrease the effectiveness of the device. To mitigate side effects, this study describes the design and fabrication of a soft sensor skin with strategically placed 12 sensor units for static contact pressure measurement beneath a hand and wrist orthosis. A Finite Element Model was built to simulate the pressure on the hand of a subject and sensor specifications were obtained from the result to guide the design. By testing the fabricated soft sensor skin on the subject, contact pressure between 0.012 MPa and 0.046 MPa was detected, revealing the maximum pressure at the thumb metacarpophalangeal joint which was the same location of the highest pressure of simulation. In this letter, a new fabrication method combining etching and multi-material additive manufacture was introduced to produce multiple sensor units as a whole. Furthermore, a novel fish-scale structure as the connection among sensors was introduced to stabilize sensor units and reinforce the soft skin. Experimental analysis reported that the sensor signal is repeatable, and the fish-scale structure facilitates baseline resuming of sensor signal during relaxation.

Optimization of thin-walled sealing structure based on mechanical simulation

In the hydraulic and gas pipelines, even thin-walled cylinder device, the built-in elastomeric O-rings are widely used to ensure their sealing. Unfortunately, a case of excessive radial contact pressure will lead to leakage risk. At the same time, the aging of elastomeric O-ring will result in decrease of radial contact pressure, which can also bring about leakage risk. To increase the life of the seal structure, the external shape memory alloy (SMA) sealing ring is subsequently developed for the actual product. However, excessive contact pressure will cause the leakage risk with the lateral deformation at the outside of the sealing interface of the thin-walled cylinder. Based on mechanical simulation, a proposal for the optimization design of seal structure with thin-walled cylinder is given. That is, the radial contact seal on the inner and outer side of the thin-walled cylinder can simultaneously made by SMA. Results gained show that the theoretical value of the resultant force from the SMA at the inside and outside of the sealing interface of the thin-walled cylinder is zero. The bilateral seal structure with SMA ring can avoid the leakage risk caused by the unilateral force and deformation on the thin-walled cylinder, and effectively prolong the service life of the sealing device.

Justification for a 2D versus 3D fingertip finite element model during static contact simulations

The biomechanical response of a human hand during contact with various products has not been investigated in details yet. It has been shown that excessive contact pressure on the soft tissue can result in discomfort, pain and also cumulative traumatic disorders. This manuscript explores the benefits and limitations of a simplified two-dimensional vs. an anatomically correct three-dimensional finite element model of a human fingertip. Most authors still use 2D FE fingertip models due to their simplicity and reduced computational costs. However we show that an anatomically correct 3D FE fingertip model can provide additional insight into the biomechanical behaviour. The use of 2D fingertip FE models is justified when observing peak contact pressure values as well as displacement during the contact for the given studied cross-section. On the other hand, an anatomically correct 3D FE fingertip model provides a contact pressure distribution, which reflects the fingertip’s anatomy.

An in vitro comparison of tracheostomy tube cuffs.

IntroductionThe Shiley™ Flexible adult tracheostomy tube with TaperGuard™ cuff has been designed through its geometry, materials, diameter, and wall thickness to minimize micro-aspiration of fluids past the cuff and to provide an effective air seal in the trachea while also minimizing the risk of excessive contact pressure on the tracheal mucosa. The cuff also has a deflated profile that may allow for easier insertion through the stoma site. This unique design is known as the TaperGuard™ cuff. The purpose of the observational, in vitro study reported here was to compare the TaperGuard™ taper-shaped cuff to a conventional high-volume low-pressure cylindrical-shaped cuff (Shiley™ Disposable Inner Cannula Tracheostomy Tube [DCT]) with respect to applied tracheal wall pressure, air and fluid sealing efficacy, and insertion force.MethodsThree sizes of tracheostomy tubes with the two cuff types were placed in appropriately sized tracheal models and lateral wall pressure was measured via pressure-sensing elements on the inner surface. Fluid sealing performance was assessed by inflating the cuffs within the tracheal models (25 cmH2O), instilling water above the cuff, and measuring fluid leakage past the cuff. To measure air leak, tubes were attached to a test lung and ventilator, and leak was calculated by subtracting the average exhaled tidal volume from the average delivered tidal volume. A tensile test machine was used to measure insertion force for each tube with the cuff deflated to simulate clinical insertion through a stoma site.ResultsThe average pressure exerted on the lateral wall of the model trachea was lower for the taper-shaped cuff than for the cylindrical cuff under all test conditions (P<0.05). The taper-shaped cuff also demonstrated a more even, lower pressure distribution along the lateral wall of the model trachea. The average air and fluid seal performance with the taper-shaped cuff was significantly improved, when compared to the cylindrical-shaped cuff, for each tube size tested (P<0.05). The insertion force for the taper-shaped cuff was ~40% less than that for the cylindrical-shaped cuff.ConclusionIn a model trachea, the Shiley™ Flexible Adult tracheostomy tube with TaperGuard™ cuff, when compared to the Shiley™ Disposable Inner Cannula Tracheostomy tube with cylindrical cuff, exerted a lower average lateral wall pressure and a more evenly distributed pressure. In addition, it provided more effective fluid and air seals and required less force to insert.

Influence of scratches on the wear behavior of DLC coatings

In lubricated sliding contact systems with Diamond-Like Carbon (DLC) coated solids, several studies have shown that DLC coatings are highly sensitive to asperities breaking through the lubricant film within the contact area. Those asperities produce damages similar to those obtained from scratch tests from where coating delamination can initiate and propagate. In this work, the influence of initial surface degradations upon the coating lifetime is investigated using wear tests on initially scratched DLC coatings. Results shown that although scratches can be seen as initial damage leading to local spalling, they are likely to break the most prominent roughness peaks of the counterbody and, as a result, to protect the overall coated surface from excessive contact pressure and increase the overall coating lifetime.

Comparison of stress on knee cartilage during kneeling and standing using finite element models

Kneeling is a common activity required for both occupational and cultural reasons and has been shown to be associated with an increased risk of knee disorders. While excessive contact pressure is considered to be a possible aggressor, it is not clear whether and to what extent stress on the cartilage during kneeling is different from that while standing. In this study, finite element models of the knee joint for both kneeling and standing positions were constructed. The results indicated differences in high-stress regions between kneeling and standing. And both the peak von-Mises stress and contact pressure on the cartilage were larger in kneeling. During kneeling, the contact pressure reached 4.25MPa under a 300N compressive load. It then increased to 4.66MPa at 600N and 5.15MPa at 1000N. Changing the Poisson's ratio of the cartilage, which represents changes in compressibility caused by different loading rates, was found to have an influence on the magnitude of stress.

Quantitative Analysis of Sensor for Pressure Waveform Measurement

BackgroundArterial pressure waveforms contain important diagnostic and physiological information since their contour depends on a healthy cardiovascular system [1]. A sensor was placed at the measured artery and some contact pressure was used to measure the pressure waveform. However, where is the location of the sensor just about enough to detect a complete pressure waveform for the diagnosis? How much contact pressure is needed over the pulse point? These two problems still remain unresolved.MethodIn this study, we propose a quantitative analysis to evaluate the pressure waveform for locating the position and applying the appropriate force between the sensor and the radial artery. The two-axis mechanism and the modified sensor have been designed to estimate the radial arterial width and detect the contact pressure. The template matching method was used to analyze the pressure waveform. In the X-axis scan, we found that the arterial diameter changed waveform (ADCW) and the pressure waveform would change from small to large and then back to small again when the sensor was moved across the radial artery. In the Z-axis scan, we also found that the ADCW and the pressure waveform would change from small to large and then back to small again when the applied contact pressure continuously increased.ResultsIn the X-axis scan, the template correlation coefficients of the left and right boundaries of the radial arterial width were 0.987 ± 0.016 and 0.978 ± 0.028, respectively. In the Z-axis scan, when the excessive contact pressure was more than 100 mm Hg, the template correlation was below 0.983. In applying force, when using the maximum amplitude as the criteria level, the lower contact pressure (r = 0.988 ± 0.004) was better than the higher contact pressure (r = 0.976 ± 0.012).ConclusionsAlthough, the optimal detective position has to be close to the middle of the radial arterial, the pressure waveform also has a good completeness with a template correlation coefficient of above 0.99 when the position was within ± 1 mm of the middle of the radial arterial range. In applying force, using the maximum amplitude as the criteria level, the lower contact pressure was better than the higher contact pressure.

A Study on the Groove Design in Ball Screws

Ball screws are commonly used in linear motion feeding systems of various machine tools and automated systems. They are known to have relatively little backlash, high precision and efficiency compared to ordinary lead screws. Furthermore, the effectiveness of ball screw has made it the preferred choice of many newly developed high speed precision feeding units. The motivation of this work is to establish the groove edsigh basis of ball screws for the reduction of contact fatigue failure. In most instances, fatigue failure between ball and shaft groove is due to excessive contact pressure. Especially, the excessive load is causative of plastic flow below the contact surface, which can contribute to surface failure. But, in spite of small load, if groove conformity rate is large, contact pressure is increased and internal shear stress reach the yield value of the material. In such a point, the authors deal with design procedure for deciding the permissible conformity rate of a ball screw groove with the computational evaluation of contact pressure and maximum shear stress.

Improved Clamp Pad for Trunk Shakers

ABSTRACT BARK damage has been a serious problem when using trunk shakers to harvest young cherry trees. Excessive contact pressure or shear stress applied to the bark by the clamp pads can crush or split the bark. Bark damage can result in tree decline or death. A new clamp pad designed to avoid such damage by limiting contact pressure to low levels was constructed and orchard tested. It essentially eliminated bark damage, even on trees irrigated during the harvesting period. The new pad is now manufactured for one commercial shaker and its technical design is compatible with most other shakers.