Mg2(Si,Sn) alloys with all abundant and non-toxic constituents have been proven as a promising n-type thermoelectric material due to the large band degeneracy and strong phonon scattering by point defects. The current work focuses on a demonstration, at a device level, of thermoelectric efficiency for Mg2Si0.3Sn0.7-based alloys. A peak thermoelectric figure of merit, zT of ∼1.3 at 600 K and an average zTave of >1.0 within 300–675 K are realized, stemming from a precise optimization of carrier concentration by Bi-doping and a minimization of Mg oxidation by tantalum-sealing technique. Utilization of Mg2Cu as an interlayer between the thermoelectric material and Ag electrode enables a strong interfacial bondage, minimal chemical diffusions and a low contact resistance. A single-leg power generation efficiency of ∼7.5% is realized in the important temperature of <617 K for low-grade heat recovering, illustrating the extraordinariness of these alloys as eco-friendly applications.
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