Stress Analysis Research Articles

Modelling of hot deformation of cast austenitic corrosion-resistant steel type 20Mn–18Cr–3Ni–2Mo–0.4N

The deformation behaviour of cast austenitic corrosion-resistant steel type 20Mn–18Cr–3Ni–2Mo–0.4N in the temperature range 1000–1250 °C and strain rates in the range 0.1–10 s–1 has been studied. It is shown that the flow stresses drop with increasing temperature and decreasing strain rate in accordance with the change of the Ziner–Hollomon parameter of the temperature-velocity deformation regime. From the analysis of peak flow stresses, the value of the effective activation energy of hot deformation (Q = 490.3 kJ/mol) required for the calculation of the Ziner–Hollomon parameter is determined. An expression for the peak flow stress in the form of a hyperbolic function of the Ziner–Hollomon parameter was obtained. A comparative evaluation of hot plasticity of austenitic non-magnetic steel by finding the strain value corresponding to the appearance of the first macrocracks on the surface of the specimen is carried out.

Theoretical characterization of the dynamics of a new planetary gearbox

Based on the newly designed planetary gear gearbox with reciprocating linear motion of its output shaft, research on its dynamic characteristics was conducted. The “kinematic mechanism method” was used to calculate the system’s transmission ratio, revealing its characteristic of having a relatively large transmission ratio. Combined with the calculation of transmission efficiency, the characteristic of high transmission efficiency was verified. The “velocity vector method” was used to calculate the relationship between the angular velocities of various components of the gearbox. By conducting a stress analysis on the planetary gear transmission system, the forces and torques acting on each component, as well as the meshing forces of the gears were calculated. The “central parameter method” was adopted to simulate the meshing contact between the gears in the planetary gear transmission system as undamped springs. Considering the two translational vibrations along the radial direction and the rotational twisting along the circumferential direction of each component, a translational-torsional coupled dynamic theoretical model of the system was constructed. Dynamic differential equations of the planetary gear transmission system were derived and solved to obtain the support forces and torques of each component at the bearing support positions, enhancing the research on the dynamic characteristics of the planetary gear transmission system.

Identification of oxidative stress signatures of lung adenocarcinoma and prediction of patient prognosis or treatment response with single-cell RNA sequencing and bulk RNA sequencing data

Lung adenocarcinoma (LUAD), the most common subtype of lung cancer globally, has seen improved prognosis with advancements in diagnostic, surgical, radiotherapy, and molecular therapy techniques, while its 5-year survival rate remains low. Molecular biomarkers provide prognostic value. Oxidative stress factors, such as reactive nitrogen species and ROS, are crucial in various stages of tumor progression, influencing cell transformation, proliferation, angiogenesis, and metastasis. ROS demonstrate dual roles, affecting tumor cells, hypoxia sensitivity, and the microenvironment. Comprehensive analysis of oxidative stress in LUAD has not been conducted to date. Therefore, we systematically investigated the regulatory patterns of oxidative stress in LUAD based on oxidative stress-related genes and correlated these patterns with cellular infiltration characteristics of the tumor immune microenvironment. The model utilizes single-factor Cox analysis to screen key differential genes with prognostic value and employs least absolute shrinkage and selection operator (LASSO) penalized Cox regression analysis to construct a prognostic-related prediction model. Ten candidate genes were selected based on this model. The risk score was constructed using the coefficients and expression levels of these ten genes. Furthermore, the impact of this risk score on overall survival (OS) was determined. Two genes with the most significant differential expression, SFTPB and S100P, were selected through qRT-PCR. Cell experiments including CCK-8, Edu, transwell assays confirmed their effects on lung cancer cells growth, consistent with the results of bioinformatics analysis. These findings suggested that this model held potential clinical value for evaluating the prognosis of lung adenocarcinoma.

Photoelasticity-based stress field analysis of glass under 1064 nm laser irradiation

Laser-induced thermal cracking in glass cutting surpasses traditional methods. Understanding dynamic thermal stresses is crucial for exploring mechanisms and controlling trajectories. We developed a real-time stress measurement system using the photoelastic method. Scanning soda-lime glass with a 1064 nm laser at various speeds, we analyzed stress changes with a finite element model. Results revealed phase entanglement issues, resolved by phase unwrappling. Stress differences peaked at 105 MPa (2 mm/s) and 78 MPa (4 mm/s). 2 mm/s scanning led to wider, longerwrapp cracks than 4 mm/s due to higher stress levels. Simulation and experimental results agreed, enhancing stress analysis comprehensively.

Seismic performance of sheet pile walls in liquefiable soil using centrifuge tests and an assessment of nonlinear effective stress analysis using PM4Sand

Past earthquakes have revealed that damage to sheet-pile walls under saturated conditions is closely linked to excess pore water pressure buildup in the surrounding soil. Nonlinear effective stress analysis (ESA) is commonly employed to assess the seismic performance of sheet-pile walls in liquefiable soils, incorporating constitutive models for liquefaction simulation. However, ESA results are sensitive to uncertainties in input parameters, model calibration, and modeling techniques. Dynamic centrifuge tests conducted in the Liquefaction Experiments and Analysis Project (LEAP) offer valuable insights into important response mechanisms and validate ESA. Seven centrifuge tests on a cantilevered sheet-pile wall model showed that liquefaction did not occur in the backfill near the wall due to net seaward wall displacement but did occur farther away. In addition, the mechanism of wall displacement was mainly due to the shear deformation of the softened backfill, with the displacement magnitude depending on the relative density of soil, peak ground acceleration of base motion, and wall displacement during gravity loading. Nonlinear ESA was performed for three centrifuge tests using FLAC2D and the PM4Sand constitutive model for soil. Gravity analysis captured static wall displacement and initial stress distribution in the soil. Two calibrations of the PM4Sand model were pursued at the element level: C1 calibration for liquefaction strength and C2 calibration for liquefaction strength and the post-liquefaction shear strain accumulation rate. System-level simulations showed similar liquefaction behavior as observed in the tests for both calibrations. However, the C2 calibration provided closer predictions of wall displacements, while the C1 calibration (default for PM4Sand) resulted in larger and more conservative displacements. Overall, the PM4Sand model performed well with minimal calibration, making it suitable for nonlinear ESA of sheet-pile walls.

Network analysis of occupational stress and job satisfaction among radiologists.

Occupational stress and job satisfaction significantly impact the well-being and performance of healthcare professionals, including radiologists. Understanding the complex interplay between these factors through network analysis can provide valuable insights into intervention strategies to enhance workplace satisfaction and productivity. In this study, a convenience sampling method was used to recruit 312 radiologists for participation. Data on socio-demographic characteristics, job satisfaction measured by the Minnesota job satisfaction questionnaire revised short version (MJSQ-RSV), and occupational stress assessed using the occupational stress scale. Network analysis was employed to analyze the data in this study. The network analysis revealed intricate patterns of associations between occupational stress and job satisfaction symptoms among radiologists. Organizational management and occupational interests emerged as crucial nodes in the network, indicating strong relationships within these domains. Additionally, intrinsic satisfaction was identified as a central symptom with high connectivity in the network structure. The stability analysis demonstrated robustness in the network edges and centrality metrics, supporting the reliability of the findings. This study sheds light on the complex relationships between occupational stress and job satisfaction in radiologists, offering valuable insights for targeted interventions and support strategies to promote well-being and job satisfaction in healthcare settings.

Synergy of carboxymethyl cellulose stabilized nanoscale zero-valent iron and Penicillium oxalicum SL2 to remediate Cr(VI) contaminated site soil

Nano zero-valent iron (nZVI) acting as a high-cost disposable material in soil Cr(VI) remediation faces significant challenges due to its easily oxidizable nature and biological toxicity. In addressing this issue, the present study undertook the synthesis of a series of modified nZVI and combined the selected material with Cr(VI)-resistant filamentous fungus Penicillium oxalicum SL2 for real-site chromium pollution remediation. Adsorption experiments demonstrated that the inclusion of carboxymethyl cellulose (CMC) significantly enhanced the adsorption capacity of nZVI for Cr(VI) by 19.3% (from 73.25 to 87.4 mg/L), surpassing both biochar (37.42 mg/L) and bentonite modified nZVI (48.03 mg/L). Characterization results validated the successful synthesis of the nano composite material. Besides, oxidative stress analysis explained the unique detoxification effects of CMC on SL2, acting as a free radical scavenger and isolating layer. In real-sites soil remediation experiments, a low dosage (0.4% w/w) of nZVI/CMC@SL2 (CMC modified nZVI combined with SL2) exhibited an impressive reduction of over 99.5% in TCLP-Cr(VI) and completely transformed 18% of unstable Cr to stable forms. Notably, nZVI/CMC demonstrated its capability to facilitate SL2 colonization in highly contaminated soil and modulate the microbial community structure, enriching chromium-removing microorganisms. In summary, the synergistic system of nZVI/CMC@SL2 merges as a cost-effective and efficient approach for Cr(VI) reduction, providing meaningful insights for its application in the remediating contaminated site soils.

Stress Analysis Mapping for Mechanically Fastened Composite Bolted Lap Joints Using Cohesive Zone Model

Stress Analysis Mapping for Mechanically Fastened Composite Bolted Lap Joints Using Cohesive Zone Model

Effect of Bacterial Extracellular Polymeric Substances from Enterobacter spp. on Rice Growth under Abiotic Stress and Transcriptomic Analysis.

Plant biostimulants have received attention as sustainable alternatives to chemical fertilizers. Extracellular polymeric substances (EPSs), among the compounds secreted by plant growth-promoting rhizobacteria (PGPRs), are assumed to alleviate abiotic stress. This study aims to investigate the effect of purified EPSs on rice under abiotic stress and analyze their mechanisms. A pot experiment was conducted to elucidate the effects of inoculating EPSs purified from PGPRs that increase biofilm production in the presence of sugar on rice growth in heat-stress conditions. Since all EPSs showed improvement in SPAD after the stress, Enterobacter ludwigii, which was not characterized as showing higher PGP bioactivities such as phytohormone production, nitrogen fixation, and phosphorus solubilization, was selected for further analysis. RNA extracted from the embryos of germinating seeds at 24 h post-treatment with EPSs or water was used for transcriptome analysis. The RNA-seq analysis revealed 215 differentially expressed genes (DEGs) identified in rice seeds, including 139 up-regulated and 76 down-regulated genes. A gene ontology (GO) enrichment analysis showed that the enriched GO terms are mainly associated with the ROS scavenging processes, detoxification pathways, and response to oxidative stress. For example, the expression of the gene encoding OsAAO5, which is known to function in detoxifying oxidative stress, was two times increased by EPS treatment. Moreover, EPS application improved SPAD and dry weights of shoot and root by 90%, 14%, and 27%, respectively, under drought stress and increased SPAD by 59% under salt stress. It indicates that bacterial EPSs improved plant growth under abiotic stresses. Based on our results, we consider that EPSs purified from Enterobacter ludwigii can be used to develop biostimulants for rice.

Residual Stress and Fatigue Strength Analysis of Stiffener Welds of Steel-Plate Composite Girder Bridge Considering Welding Sequence

Residual Stress and Fatigue Strength Analysis of Stiffener Welds of Steel-Plate Composite Girder Bridge Considering Welding Sequence

Molecular insights to in vitro biocompatibility of endodontic Pulpotec with macrophages determined by oxidative stress and apoptosis

Pulp therapy has been emerged as a one of the efficient therapies in the field of endodontics. Among different types of new endodontic materials, pulpotec has been materialized as a recognized material for vital pulp therapy. However, its efficacy has been challenged due to lack of information about its cellular biocompatibility. This study evaluates the mechanistic biocompatibility of pulpotec cement with macrophage cells (RAW 264.7) at cellular and molecular level. The biocompatibility was evaluated using experimental and computational techniques like MTT assay, oxidative stress analysis and apoptosis analysis through flow cytometry and fluorescent microscopy. The results showed concentration-dependent cytotoxicity of pulpotec cement extract to RAW 264.7 cells with an LC 50 of X/10-X/20. The computational analysis depicted the molecular interaction of pulpotec cement extract components with metabolic proteins like Sod1 and p53. The study revealed the effects of Pulpotec cement's extract, showing a concentration-dependent induction of oxidative stress and apoptosis. These effects were due to influential structural and functional abnormalities in the Sod1 and p53 proteins, caused by their molecular interaction with internalized components of Pulpotec cement. The study provided a detailed view on the utility of Pulpotec in endodontic applications, highlighting its biomedical aspects.

Research on Multi-Directional Spalling Evolution Analysis Method for Angular Ball Bearing

The prediction of spalling failure evolution in the lifespan of aeroengine bearings is crucial for en-suring the safe return of aircrafts after such failures occur. This study examines the spalling failure evolution process in bearings by integrating the proposed spalling region contact stress analysis model with the multi-directional subsurface crack extension analysis model. The results elucidate the general pattern of spalling expansion. Utilizing this methodology, the fatigue spalling fault evolution in bearings is thoroughly analyzed. Additionally, a two-dimensional model has been developed to simulate and analyze crack propagation in the critical direction of the spalling region, significantly enhancing the model’s computational efficiency.

Residual Stress Analysis of Re-autofrettage of a Swage-Autofrettaged Tube by Computer Modeling Incorporating Accurate Material Representation

Autofrettage processes allow engineers to reduce the thickness of thick-walled cylinders or components in high-pressure applications without sacrificing strength, life, or safety. However, during the autofrettage process, residual stresses will be generated due to plastic deformation. The complex tube material behavior is dominated by the Bauschinger effect. A better understanding and accurate prediction of the residual stress field is critical, which will enable better piping design strategies to minimize deformation and stresses under operating conditions. This study aims to predict and analyze residual stresses resulting from hydraulic re-autofrettage of a swage-autofrettaged thick-walled cylinder by computer modeling. A case study was performed on a thick-walled cylinder of A723 alloy with a radial interference of 2.5%. In order to investigate the effect of the chosen material constitutive representation, results based on the true material constitutive model were compared with the simplified prevalent material model of bi-linear kinematic strain hardening. Computer implementation for the true material was via a user-developed subroutine that incorporates the complex Bauschinger effect. The results indicate that an accurate material constitutive representation is crucial for better and more accurate prediction and understanding of residual stresses induced by autofrettage processes. Computer modeling based on the true material constitutive representation will likely prove to be a powerful tool for the design of autofrettage processes in general and thick-walled cylinders in particular.

Simulation based comparative analysis of electric field stress on insulated cross-arm

Insulated cross-arms for overhead transmission lines have become increasingly common in the past decade. The 3D finite element analysis (FEA) of the electric field distribution in insulated cross-arms is particularly intriguing due to the differences from conventional glass or ceramic insulators. The complex geometry of composite cross-arms, which feature four separate insulator strings and varying shed profiles, poses a challenge in modelling them using 3D FEA packages. The findings indicate that insulated cross-arms can operate within suitable parameters for traditional composite insulators. This paper presents and analyses the electric field distribution around an insulated cross-arm, which aims to replace existing high-voltage insulators and the steel cross-arms of transmission towers. The design of grading devices plays a crucial role in ensuring the safety of these structures. The use of grading ring devices at both ends of the insulator has proven effective in relieving stress on the insulator string under normal and abnormal conditions, enabling the insulated cross-arm to function effectively with conventional composite insulators. Significant reductions in electric field strength were observed, amounting to approximately 35.93 % inside the core, 31.14 % on the core surface, 35.64 % through the shed, and 16.67 % above the shed for compression members. For tension members, reductions from the low-voltage end to both ends were around 33.82 % inside the core, 38.55 % on the core surface, and 17.48 % through the shed. However, an 8.43 % increase was observed above the shed, indicating a deviation from the decreasing trend observed in other areas. These research findings provide valuable insights for designing and managing high-voltage systems, ensuring effective insulation and enhanced safety. It benefits electrical utilities and transmission line manufacturers by improving reliability and safety for overhead transmission lines.

Thermal stress and contact analysis utilizing tested temperature data in a kW-class external-manifold solid oxide fuel cell stack

Thermal stress and contact are two pivotal factors influencing the operational lifespan and performance of solid oxide fuel cell (SOFC) stacks. In practical kW-MW SOFC systems, stack boxes are typically constructed using kW-class stack blocks comprising dozens of cells. Temperature distribution affects the thermal stress distribution, thus affecting the contact of the stack. In this work, the thermal stress distribution and contact of a 2.5 kW external-manifold stack composed of 60 repeat units are investigated by using finite element analysis (FEA). To get a more accurate and realistic results, temperature data of a stack measured in an ongoing SOFC system is incorporated into the computational model. The influences of the clamp loads from manifolds, the structure of current collectors, the number of spacer plates, and the thickness of interconnects on the thermal stress distribution and contact of the stack are investigated. In the basic stack, the tensile stress induced by the temperature gradient appears to be the primary cause of the high thermal stress in the air inlet region of top cells. Due to the high-temperature strength of the seal material and endplates, the contact is inferior in cells near endplates. Increasing the clamp loads of manifolds within specified limits leads to a reduction in both the magnitude and area of high thermal stress, concurrently enhancing the stack contact. Strengthening the current collector structure induces more high-stress regions and simultaneously increases the stack contact. The introduction of overmuch spacer plates results in more high stress regions and a deterioration in stack contact. Moreover, increasing the thickness of interconnects introduces more high stress regions, negatively impacting stack contact.

Conduction thermography for non-destructive assessment of fatigue cracks in metallic materials

Metallic materials are widely used in many applications of mechanical and aerospace engineering. Due to severe environmental and loading conditions, components and structures can experience cracking phenomena. In this regard, different non-destructive techniques were developed in the last years to detect and monitor cracks that can propagate during the actual loading conditions.This work deals with the application of the conduction thermography as a non-destructive technique for the offline control and inspection of different notched metallic specimens characterized by short fatigue cracks. The potentials of the technique have been demonstrated considering a low-cost set-up consisting of a power supply of low current and limited voltage, and a microbolometer sensor. Moreover, to further simplify the inspection, the specimens were not black coated. Quantitative results, in terms of crack lengths, have been obtained using a new procedure of data analysis and then compared to those provided by thermoelastic stress analysis, a well-established technique adopted for the detection and monitoring of cracks.

Fast evaluation of the temperature dependence of residual stress in ceramic coatings via an image relative method

AbstractAlthough the residual stress in one‐side coating (type‐I coating) on a beam specimen can be determined by comparing the bending deformation before and after coating, the stress of a coated component without bending deformation (type‐II coating) is difficult to obtain via conventional methods, especially at high temperature. An image relative method is presented to determine variations in the curvature radius with temperatures for stress analysis at high temperature. A relationship between the residual stresses in type‐I and type‐II coatings was established so that the residual stress of type‐II coating was determined from the measured stress in type‐I coating. Thus, the core issue is to measure the temperature dependence of the bending deformation of the sample with one‐side coating. The temperature dependence of the residual stress in thermal barrier coatings on metal substrate was obtained by continuously photographing deflections of the beam specimen at temperatures ranging from 20°C to 1000°C, and the residual stress in components with symmetrical coatings in the temperature range was then determined.

Comparative analysis of geometric imperfections and residual stresses on the global stability behavior of cantilever composite alveolar beams

Few studies addressed the influence of geometric and structural imperfections of steel alveolar I-sections on the stability behavior of composite beams under hogging moment. Therefore, this paper aims to study the sensitivity to geometric imperfection amplitude and residual stress distribution on their global stability. The research primarily focuses on comparing numerical results with experimental data in detail, which addresses four tests involving cantilever composite beams with castellated and cellular I-sections. It includes applying various residual stress patterns and geometric imperfection values to advanced numerical analyses as documented in the literature. Linear buckling analyses (LBA) and geometrically and materially nonlinear analyses with imperfections (GMNIA) are carried out using the ABAQUS software. Regarding the first positive eigenvalue from LBA analyses, the eigenvectors presented Web-Post Buckling (WPB) with a slight compressed flange lateral curvature, inserted as the initial geometric imperfection in the GMNIA analyses. However, when the residual stresses were implemented in the GMNIA analyses, some finite element models had different failure modes regarding the deformed configurations from LBA analyses, in which the failure modes were characterized by Lateral-Distortional Buckling (LDB), which was in agreement with the test results. As the beams reached LDB in an inelastic regime, residual stresses significantly affected their resistant capacity. This way, the distribution of compressive residual stresses in the flanges had the most critical influence on the global stability behavior of the analyzed beams, as these residual stresses favor the LDB occurrence. Finally, higher geometric imperfection amplitudes did not provide only lower ultimate loads, as when the instability phenomena are reached in an inelastic regime, the effect of global geometric imperfections becomes highly complex.

A study of stress, composition and grain interaction gradients in energy-dispersive X-ray stress analysis on materials with cubic symmetry.

The influence of various combinations of residual stress, composition and grain interaction gradients in polycrystalline materials with cubic symmetry on energy-dispersive X-ray stress analysis is theoretically investigated. For the evaluation of the simulated sin2ψ distributions, two different strategies are compared with regard to their suitability for separating the individual gradients. It is shown that the separation of depth gradients of the strain-free lattice parameter a 0(z) from residual stress gradients σ(z) is only possible if the data analysis is carried out in section planes parallel to the surface. The impact of a surface layer z* that is characterized by a direction-dependent grain interaction model in contrast to the volume of the material is quantified by comparing a ferritic and an austenitic steel, which feature different elastic anisotropy. It is shown to be of minor influence on the resulting residual stress depth profiles if the data evaluation is restricted to reflections hkl with orientation factors Γ hkl close to the model-independent orientation Γ*. Finally, a method is proposed that allows the thickness of the anisotropic surface layer z* to be estimated on the basis of an optimization procedure.

Computerised design, simulation of meshing and stress analysis of bionic logarithmic spiral spur gear drives

Inspired by the inherent properties of logarithmic spiral in nature, a new cylindrical spur gear drives using logarithmic spiral as a gear tooth profile is proposed. The logarithmic spiral property is explored, and then the equation of meshing, conjugate tooth profile and contact path of the proposed gear pairs are derived. The meshing characteristics of the new pair are investigated, such as pressure angle, contact ratio and sliding ratio. Simulation analysis of the strength, transmission error and transmission efficiency are used to validate the performance of the gear pairs before production of the proposed gear, followed by gluing load capacity and bending fatigue strength testing of the fabricated gear pairs. The results show that the pressure angle at any point of the tooth profile on the proposed gear is constant and equal to the logarithmic spiral strike angle. The contact ratio of the gear decreases with the increase of the strike angle. Compared with that of involute gears, logarithmic spiral gears have better performance in terms of strength, transmission error, transmission efficiency and lifetime.