Acrylonitrile Butadiene Styrene Research Articles

Determining friction properties of ABS plastic in contact with loamy soil

The paper explores the feasibility of substituting steel working bodies with polymer ones in soil-cultivating units. (Research purpose) The research aims to investigate how the friction parameters of acrylonitrile butadiene styrene (ABS plastic) are affected by variations in absolute soil moisture and speed of the unit during the interaction of its working body with loamy soil. (Materials and methods) A laboratory unit was developed to examine the friction characteristics of the polymer in contact with loamy soil. The study measures the friction and adhesion properties by altering the absolute moisture of loamy soil. (Results and discussion) Graphs were constructed to illustrate the relationship between of the friction parameters of acrylonitrile butadiene styrene (ABS plastic) on absolute soil moisture. It was determined that at absolute soil moistures of 18, 20 and 26 percent, the friction coefficients of acrylonitrile butadiene styrene are 0.45, 0.5 and 0.6, respectively. The adhesion values were recorded at 100, 145 and 700 pascals for absolute soil moistures of 18, 20 and 28 percent, respectively. A decrease in both friction and adhesion was observed when the soil moisture reached between 26% and 28%. (Conclusions) The friction properties of acrylonitrile butadiene styrene (ABS plastic) are lower than those of steel, yet significantly higher than those of fluoroplastic. Further research in this area is expected to significantly increase the effi ciency of selecting materials for the manufacturing of working parts in soil-cultivating units, while also reducing energy costs.

Effect of Gamma Irradiation Dose on the Interface and Tribological Properties of Acrylonitrile–Butadiene–Styrene

Effect of Gamma Irradiation Dose on the Interface and Tribological Properties of Acrylonitrile–Butadiene–Styrene

Mechanical Properties of Raw Filaments and Printed Specimens: Effects of Fiber Reinforcements and Process Parameters.

Fused Deposition Modeling (FDM) is a well-established manufacturing method for producing both prototype and functional components. This study investigates the mechanical properties of FDM components by material and process-related influencing variables. Tensile tests were conducted on seven different materials in their raw filament form, two of which were fiber-reinforced, to analyze their material-related influence. To cover a wide range from standard to advanced materials relevant for load-carrying components as well as their respective variations, polylactic acid (PLA), 30% wood-fiber-reinforced PLA, acrylonitrile butadiene styrene (ABS), polycarbonate (PC), a blend of ABS and PC, Nylon, and 30% glass-fiber-reinforced Nylon were selected. The process-related influencing variables were studied using the following process parameters: layer thickness, nozzle diameter, build orientation, nozzle temperature, infill density and pattern, and raster angle. The first test series revealed that the addition of wood fibers significantly worsened the mechanical behavior of PLA due to the lack of fiber bonding to the matrix and significant pore formation. The polymer blend of ABS and PC only showed improvements in stiffness. Significant strength and stiffness improvements were found by embedding glass fibers in Nylon, despite partially poor fiber-matrix bonding. The materials with the best properties were selected for the process parameter analysis. When examining the impact of layer thickness on part strength, a clear correlation was evident. Smaller layer thicknesses resulted in higher strength, while stiffness did not appear to be affected. Conversely, larger nozzle diameters and lower nozzle temperatures only positively impacted stiffness, with little effect on strength. The part orientation did alter the fracture behavior of the test specimens. Although an on-edge orientation resulted in higher stiffness, it failed at lower stresses. Higher infill densities and infill patterns aligned with the load direction led to the best mechanical results. The raster angle had a significant impact on the behavior of the printed bodies. An alternating raster angle resulted in lower strengths and stiffness compared to a unidirectional raster angle. However, it also caused significant stretching due to the rotation of the beads.

Integration of soft tooling by additive manufacturing in polymer profile extrusion process chain

Integrating additive manufacturing (AM) into polymer extrusion offers process chain flexibility and design freedom. It reduces the need for time-consuming iterations and trial-and-error in the die design process. Consequently, polymer AM of extrusion (i.e., soft tooling) allows for a shorter product development cycle and cost-effectiveness for small-scale production and highly customized products. In this study, carbon fibre (CF)-polyether-ether-ketone (PEEK) dies were manufactured using the fused filament fabrication (FFF) AM process, employing a streamlined die design achieved through freeform transition planes. Calibration slides were produced using masked stereolithography (MSLA), FFF, and conventional manufacturing techniques (i.e., machining) to preserve the final product’s cross-section during the cooling process. The dimensional and surface characteristics of these calibration slides were evaluated to assess the dimensional accuracy and surface topography of various materials and manufacturing processes. The dimensional evaluation reveals that MSLA-printed parts exhibit deviation from the nominal dimension closer to the conventionally manufactured part. The integrated soft tooling in the polymer extrusion line was tested with polypropylene (PP) and acrylonitrile butadiene styrene (ABS) as extruded materials. The surface topography of the CF-PEEK die displays distinctive ripple features resulting from the FFF process, identified by relatively flat peaks and deep valleys. The overall surface texture parameter values of CF-PEEK were higher due to the presence of deep valleys. Considering that the areas around the peaks interacted more with polymer molecules during the extrusion, the surface texture parameters of the extrudates were closer to the value observed in 90 µm region areas around the peaks. Notably, extrudates of AM calibration slides have lower surface texture parameters than extrudates of conventionally manufactured calibration slides, even though surface defects in the form of dimple sink marks were observed in extruded material of PP from extrudates using AM calibration slides.

Effects of high gravity on properties of parts fabricated using material extrusion system by additive manufacturing

Additive manufacturing (AM) has gained significant attention in recent years owing to its ability to fabricate intricate shapes and structures that are often challenging or unattainable using conventional manufacturing techniques. This high-quality development trend entails higher requirements for the structural design of 3D printers. In this study, polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) filaments were fed through a heated extrusion nozzle, which melted the material and deposited it onto a build platform. This study's objectives are high-gravitational material extrusion (HG-MEX) systems development, analyzing the high gravity influences on the flow behavior of materials during extrusion, and understanding the effects of gravitational on material flow and overall extrusion performance. HG-MEX systems have great potential for addressing various challenges in additive manufacturing, such as precise manufacturing. The highlight of the progress is that we developed an HG-MEX system and applied surface science to material extrusion in different gravity. We established a system and obtained results on different gravity, we analyzed the analogy between different gravity phenomena. We analyzed the interplay between the behavior of the fabricated parts and gravity. We analyzed high gravity effects on extrusion processes. The results confirmed the characteristics and feasibility of the developed system. The results suggest that a material extrusion line operating under 15 G conditions resulted in better printing quality compared to one operating under 1 G conditions. This observation implies that high gravity had a positive effect on the extrusion process, leading to improved material extrusion performance.

Taguchi Grey Relational Analysis for Multi-Objective FDM Parameter Optimization of PLA Components

Fused Deposition Modelling (FDM) employs Polylactic Acid (PLA), Acrylonitrile Butadiene Styrene (ABS), and other materials to manufacture items from Computer Aided Design (CAD) files in recent era. Process parameter optimization could aid in producing durable products. This article presents multi-objective parametric optimization for the FDM process. The infill density, orientation angle, and layer height characteristics are studied in proposed work. In this task, PLA material is used to create FDM parts. Using Taguchi grey relational analysis, the printing time, surface roughness, dimensional accuracy, and tensile strength are optimised. Analyses of Variance (ANOVA) assesses the importance of process factors relative to response parameters. The recommended method aids decision analysts in comprehending the whole evaluation process and expedites the production of components with exceptional surface finish, dimensional accuracy, and tensile strength with optimum time. The layer height, orientation angle, and infill density have the most effects on surface roughness, according to the data. Finally, the results shows that the orientation angle, layer height, and infill density have the greatest effects on dimensional variance. Grey Relational Grade (GRG) was able to ascertain the ideal values of the parameters layer height (0.3 mm), orientation angle (90°), and infill density (40%) using the Grey Taguchi Method.

Characterization of selected additive manufacturing materials for synchrotron monochromatic imaging and broad-beam radiotherapy at the Australian synchrotron-imaging and medical beamline

Objective. This study aims to characterize radiological properties of selected additive manufacturing (AM) materials utilizing both material extrusion and vat photopolymerization technologies. Monochromatic synchrotron x-ray images and synchrotron treatment beam dosimetry were acquired at the hutch 3B and 2B of the Australian Synchrotron-Imaging and Medical Beamline. Approach. Eight energies from 30 keV up to 65 keV were used to acquire the attenuation coefficients of the AM materials. Comparison of theoretical, and experimental attenuation data of AM materials and standard solid water for MV linac was performed. Broad-beam dosimetry experiment through attenuated dose measurement and a Geant4 Monte Carlo simulation were done for the studied materials to investigate its attenuation properties specific for a 4 tesla wiggler field with varying synchrotron radiation beam qualities. Main results. Polylactic acid (PLA) plus matches attenuation coefficients of both soft tissue and brain tissue, while acrylonitrile butadiene styrene, Acrylonitrile styrene acrylate, and Draft resin have close equivalence to adipose tissue. Lastly, PLA, co-polyester plus, thermoplastic polyurethane, and White resins are promising substitute materials for breast tissue. For broad-beam experiment and simulation, many of the studied materials were able to simulate RMI457 Solid Water and bolus within ±10% for the three synchrotron beam qualities. These results are useful in fabricating phantoms for synchrotron and other related medical radiation applications such as orthovoltage treatments. Significance and conclusion. These 3D printing materials were studied as potential substitutes for selected tissues such as breast tissue, adipose tissue, soft-tissue, and brain tissue useful in fabricating 3D printed phantoms for synchrotron imaging, therapy, and orthovoltage applications. Fabricating customizable heterogeneous anthropomorphic phantoms (e.g. breast, head, thorax) and pre-clinical animal phantoms (e.g. rodents, canine) for synchrotron imaging and radiotherapy using AM can be done based on the results of this study.

A coherent engineering assessment of ABS/biochar biocomposites in MEX 3D additive manufacturing

Acrylonitrile butadiene styrene (ABS) composites were prepared in filament form compatible with the material extrusion (MEX) 3D printing method, using biochar as a filler at various loadings of up to 10.0 wt %. Samples were fabricated to experimentally investigate their mechanical performance. The ABS/biochar composites were characterized using thermogravimetric analysis, differential scanning calorimetry, Raman spectroscopy, and rheological tests. The electrical properties of the composites were investigated using broadband dielectric spectroscopy. Scanning electron microscopy was utilized to analyze the morphological features of the fabricated specimens by examining their side and fracture surfaces. The results indicate that the composite with 4.0 wt % biochar content compared to pure ABS showed the highest mechanical response between the prepared composites (24.9 % and 21 % higher than the pure ABS tensile and flexural strength respectively). The composites retained their insulating behavior. These findings contribute to expanding the utilization of the material extrusion (MEX) 3D printing method while also unlocking prospects for potential applications in microelectronics, apart from mechanical reinforcement.

Enhancing Tribological Performance of Self-Lubricating Composite via Hybrid 3D Printing and In Situ Spraying.

In this work, a self-lubricating composite was manufactured using a novel hybrid 3D printing/in situ spraying process that involved the printing of an acrylonitrile butadiene styrene (ABS) matrix using fused deposition modeling (FDM), along with the in situ spraying of alumina (Al2O3) and hexagonal boron nitride (hBN) reinforcements during 3D printing. The results revealed that the addition of the reinforcement induced an extensive formation of micropores throughout the ABS structure. Under tensile-loading conditions, the mechanical strength and cohesive interlayer bonding of the composites were diminished due to the presence of these micropores. However, under tribological conditions, the presence of the Al2O3 and hBN reinforcement improved the frictional resistance of ABS in extreme loading conditions. This improvement in frictional resistance was attributed to the ability of the Al2O3 reinforcement to support the external tribo-load and the shearing-like ability of hBN reinforcement during sliding. Collectively, this work provides novel insights into the possibility of designing tribologically robust ABS components through the addition of in situ-sprayed ceramic and solid-lubricant reinforcements.

Investigating the distribution of microplastics in soils from e-waste dismantling sites and their adsorption of heavy metals.

Microplastics are characterized by strong hydrophobicity, large specific surface area. In addition to the pollutant they contain, the heavy metals adsorbed on the surface of microplastics can migrate or be transformed with them into the environmental medium, which is potentially harmful to humans. The distribution characteristics of microplastics in contaminated soil at the e-waste dismantling site were studied. The study investigated the adsorption characteristics of polyvinyl chloride (PVC), polypropylene (PP) and acrylonitrile-butadiene-styrene (ABS) on copper (Cu), zinc (Zn) and lead (Pb). It analysed the influence of various factors on the adsorption process of heavy metals, the adsorption law of microplastics on some of the heavy metals in the environment, and the risk of heavy metal release from microplastics to soil. The results showed that ABS and PP were the main microplastics in the contaminated soil. Among them, black, white and transparent microplastics accounted for 89.91%. The shape of microplastics is mainly granular, and microplastics with a particle size of 1-2 mm accounted for the largest proportion. Further studies showed that plastic particles made of ABS, PP and PVC also have the adsorption capacity for different types of heavy metals in soil, and the trends of adsorption capacity are: PP>PVC>ABS. When PP does not reach adsorption equilibrium in the adsorption process, the smaller the particle size and the more added amount, the greater the adsorption capacity. This is because the smaller the particle size of the microplastic is, the more adsorption points it can provide, increasing its ability to adsorb heavy metal ions.

Ispitivanje otpornosti na plošno habanje 3D ispisanih ispitnih tijela iz akrilonitril/butadien/stirena postupkom taložnog očvršćivanja

Additive manufacturing processes are of great importance for the development of modern production, which is why much research is being carried out to determine or improve the properties of 3D printed products depending on the desired application. In this work, the abrasion resistance of acrylonitrile/butadiene/styrene (ABS) test specimens was investigated using fused deposition modeling (FDM) for the production of shoe heels or shoe bottoms. The test was performed using the Martindale wear method on 3D printed ABS test specimens colored with disperse dyes in the depletion process and on 3D printed test specimens colored in the mass of the original ABS polymer. In accordance with HRN EN ISO 12947-3:2008 Determination of abrasion resistance using the Martindale method: determination of mass loss, the results show the mass loss in % and the change in thickness of the test specimen in %. Abrasion resistance was tested on substrates of varying fineness, with the outer and inner surfaces simulated according to the intended application. Six abrasive substrates were selected and three test specimens were tested for each substrate. The results of the test showed a higher abrasion resistance of the test specimens painted in the mass (original ABS polymer in color) compared to the test specimens subsequently painted with dispersion paints.

Effect of Sodium Laureth Sulfate on Contact Angles of High-Impact Polystyrene and Acrylonitrile–Butadiene–Styrene from Recycled Refrigeration Equipment

This paper investigates the effects of sodium laureth sulfate (SLES) on the wettability of the surface of the two most common recycled plastics in refrigeration equipment: HIPS (high-impact polystyrene) and ABS (acrylonitrile–butadiene–styrene). These plastics, in the form of flakes, were identified on the basis of their FTIR spectra, and then, they were subjected to a study of contact angles using the sessile droplet method. The solutions for the angle analysis included tap water with the addition of SLES. The results of this study showed that at SLES concentrations of 0.1 g/L and 0.2 g/L, the differences in the contact angles for HIPS and ABS were 10.76° and 10.10°, respectively. This research confirmed the potential of using SLES as a support for the flotation separation of plastics with similar densities and surface characteristics, such as HIPS and ABS.

Optimization of the FDM Processing Parameters on the Compressive Properties of ABS Objects for the Production of High-Heeled Shoes

The influence of 3D printing parameters on compressive properties is an important factor in the application of additive manufacturing processes for products subjected to compressive loads in use. In this study, the compressive strength and compressive modulus of acrylonitrile/butadiene/styrene (ABS) test specimens fabricated using the fused deposition modeling (FDM) process were investigated with the aim of producing products of high-heeled shoes for women. The experimental part of the study includes a central composite experimental design to optimize the main 3D printing parameters (layer thickness, infill density, and extrusion temperature) and the infill geometry (honeycomb and linear at a 45° angle—L45) to achieve maximum printing properties of the 3D-printed products. The results show that the infill density has the greatest influence on the printing properties, followed by the layer thickness and, finally, the extrusion temperature as the least influential factor. The linear infill at a 45° angle resulted in higher compressive strength and lower compressive modulus values compared to the honeycomb infill. By optimizing the results, the maximum compressive strength (that of L45 is 41 N/mm2 and that of honeycomb 35 N/mm2) and modulus (that of L45 is 918 N/mm2 and that of honeycomb is 868 N/mm2) for both types of infill is obtained at a layer thickness of 0.1 mm and infill density of 40%, while the temperature for L45 can be in the range of 209 °C to 254 °C, but for the honeycomb infill, the processing temperature is 255 °C. Additionally, the study highlights the potential for sustainable manufacturing practices and the integration of advanced 3D printing technologies to enhance the efficiency and eco-friendliness of the production process.

A New Approach to Carbon Nanotube Filament Nanostructuring for Additive Manufacturing.

A new technique of additive prototyping filament volumetric nanostructuring based on the high-speed mechanical mixing of acrylonitrile-butadiene-styrene (ABS) copolymer granules and single-walled carbon nanotube (CNT) powder (without prior dispersion in solvents) is considered. The morphological spectra of scanning electron microscopy (SEM) images of nanostructured filament slice surfaces were obtained and characterized with the original mathematical simulation. The relations of structural changes in the "ingredient-matrix" polymer system with dielectric and mechanical properties of the ABS-based filaments were established. The supplementation of 1.5 mass.% of CNT powder to the ABS filament composition leads to the tensile strength increasing from 36 ± 2 to 42 ± 2 MPa. It is shown that the greater the average biharmonic amplitude and the morphological spectrum localization radius of the slice surfaces' SEM images, the lower the electrical resistance of the corresponding nanostructured filaments. The possibility of carbon nanotube-modified filament functional layers forming using the extrusion additive prototyping technique (FFF) on the surface of plasma-chemically modified PET substrates (for the creation of load cell elements) is experimentally demonstrated.

Printability and mechanical properties of solution impregnated continuous jute yarn reinforced acrylonitrile butadiene styrene composites fabricated by fused deposition modeling

AbstractThis work aimed to check the influence of solution impregnated (SIP) jute yarn on printability and mechanical properties of 3D printed continuous jute yarn reinforced biocomposites. Acrylonitrile butadiene styrene (ABS) was employed as the matrix and the biocomposites were fabricated by in‐nozzle melt impregnation fused deposition modeling (FDM). The thermoplasic polyurethane (TPU), polystyrene (PS) and ABS solutions with the concentration of 2 and 10 wt% were prepared for making the SIP jute yarn. The best tensile strength and pull‐out results were obtained for the single strand composed of ABS and jute in which the yarn was impregnated with the solution containing 2 wt% TPU (TPU2%) before processing. The three printing parameters of layer height, print speed and nozzle diameter were changed to compare the process window of the composite specimens fabricated using the solution unimpregnated (SUIP) and SIP jute yarn with TPU2%. The results indicated that the print speed could be higher for the SIP one than that of its counterpart. The tensile and short beam shear tests of the non‐dried (ABS/NDJ) and dried ABS/Jute (ABS/DJ) composites revealed that the influence of drying was more obvious on the tensile properties results than those of on the short beam shear test. In addition, the yield stress, elastic modulus and tensile strength of ABS/DJ were 24, 17 and 12% higher than for ABS/NDJ, respectively. However, the highest tensile properties and short beam shear test results were acquired for the composites fabricated by jute yarn SIP with TPU2%.Highlights Printability of ABS/impregnated continuous jute yarn composites was studied by FDM TPU, PS and ABS of 2 and 10 wt% solutions were used to impregnate the jute yarn Three printing parameters were altered to find the process window for FDM process Best mechanical properties was obtained for ABS/Jute filament impregnated by TPU2% Process window was wider for the impregnated than that for unimpregnated composite

Study of using cork powder as an adjuvant bio-flame retardant in acrylonitrile-butadiene-styrene flame retardant formulations

By having a challenging prospect of developing more environmentally friendly flame-retardant (FR) acrylonitrile-butadiene-styrene (ABS) formulations, an initial study related to the effect of combining ammonium polyphosphate (APP) with cork powder (C), a bio-waste of the cork industry on ABS-FR thermal stability and fire performance is proposed and discussed in the present work. ABS composites with a global filler weight content of 30 wt.% were prepared by using a melt-compounding process. Two different types of thermal decomposition behavior, assessed by means of thermogravimetric analysis (TGA), were observed for ABS/C/APP composites. For formulations with C/APP weight ratio < 1, the thermal decomposition of APP polyphosphate network was shifted to lower temperature. On the other hand, when C/APP ratio was ≥ 1, a new thermal decomposition (TD) step related to an earlier thermal decomposition of cork components was registered between 320 °C and 370 °C. Moreover, by means of Fourier-transform infrared spectroscopy (FTIR) analysis of the pyrolysis gasses, a broader temperature range of ammonia and water release was noticed when APP and C were simultaneously incorporated in ABS. In addition, a micro-scale combustion calorimeter (MCC) analysis revealed that replacing APP by cork led to a decrease of the heat release capacity (HRC) and an increase of the residue formation compared to when only APP was present in ABS composite. Furthermore, forced flaming fire characterization of ABS formulations, studied by means of cone calorimetry (CC), revealed that replacing 20 wt.% of APP by cork (ABS/20C/10APP) led to a similar fire performance to the ABS formulation with 30 wt.% of APP (ABS/30APP). A similar trend under horizontal UL-94 was observed, nevertheless, for the composite with cork in its composition no dripping was noticed. Additionally, by only replacing a 3 wt.% of APP (ABS/3C/27APP) by cork an optimum improvement in fire retardancy was achieved, with the highest efficiency in reducing the peak heat release rate (pHRR) of 21 % regarding ABS/30APP. These results have been related to the chemical interaction between APP and cork components in the condensed phase confirmed by the observance of a more intense P-O-C absorbance peak of the CC residue of ABS/3C/27APP, analyzed by means of FTIR. This composite also showed a more cohesive and expanded char layer, observed by scanning electron microscopy (SEM), which acted as a more efficient protective barrier, reducing heat and mass transfer phenomena during combustion which also led to the highest reduction in linear burning rate (LBR) under horizontal UL-94.

Enhancing performance: insights into the augmentation potential of acrylonitrile butadiene styrene/boron nitride composites

Abstract This work aims to investigate the morphological, mechanical and thermal characteristics of boron nitride (BN)-reinforced acrylonitrile-butadiene styrene (ABS) composites. ABS and ABS/BN composites with a maximum BN loading up to 8 wt% were developed using two-roll mill followed by compression molding. Scanning electron microscopy (SEM) images presented interlinking of BN flakes in the dimple texture of ABS. A modest decrease in tensile properties was observed for the composites. The tensile strength and impact strength for the ABS/BN8 specimen were lowered by 4.7 and 81.7 %, respectively. On the other hand, hardness increased by 3.39 % for ABS/BN8 composite. The interaction effect of BN in the ABS matrix on the thermal properties was assessed using thermo-gravimetric analysis (TGA). An enhancement in the thermal-stability was observed for BN incorporated ABS. There is a modest shift in glass transition (T g) temperature to a higher value for the ABS/BN composites.

Porcospino Flex: A Bio-Inspired Single-Track Robot with a 3D-Printed, Flexible, Compliant Vertebral Column

This paper is focused on the design and development of the Porcospino Flex, a single-track robot inspired by nature and featuring a meta-material structure. In the earlier version of the Porcospino, the main body was composed of a chain of vertebrae and two end sections linked by flexible joints, but the excessive use of materials in 3D printing and the resulting weight of the robot posed challenges, ultimately leading to a decrease in its overall efficiency and performance. The Porcospino Flex is manufactured through the fused deposition modeling process using acrylonitrile butadiene styrene and thermoplastic polyurethane, featuring a singular meta-material structure vertebral column. The adoption of a lattice structure in the main body of the Porcospino Flex leads to a substantial increase in performance, reducing its weight from 4200 g to 3600 g. Furthermore, the decrease in weight leads to a reduction in material usage and waste, making a substantial contribution to the sustainability of the robot. The discussion focuses on the testing results of the Porcospino Flex prototype, highlighting the enhancements observed compared to its prior version.

Impact of deposition time per layer in large format additive manufacturing with glass fiber reinforced ABS

This paper presents a parametric study of layer adhesion in Large Format Additive Manufacturing (LFAM) applications using glass fiber (GF) reinforced acrylonitrile butadiene styrene (ABS). The study focuses on the deposition time per layer (tL) and includes an innovative approach to monitor temperature variation throughout the printing process using an infrared camera. The paper provides a detailed account of the sample fabrication process and experimental tensile tests. Specifically, this study shows how lower times per layer yield better mechanical properties as material is deposited over hotter layers, resulting in smaller thermal gradients, hence better layer adhesion and reduced warpage.

Phosphorus features halogen –calcium hypophosphite replaces antimony trioxide, reduces smoke, and improves flame retardancy

Replacing antimony trioxide (ATO) in flame retardant formulations is an urgent task due to its toxicity. There are indications that calcium hypophosphite (CaP) may be a promising replacement. This study investigates the decomposition, fire behavior, and smoke release of brominated flame-retarded acrylonitrile butadiene styrene (ABS) under various fire scenarios like ignition, developing fire and smoldering, while replacing ATO with CaP and CaP/talc. Adding 4 wt.-% of talc to CaP formulations showed beneficial effects on flammability due to changes in the viscosity and barrier properties. Synergism between 8 wt.-% talc and CaP improved the protective layer in the developing fire scenario, resulting in a ∼60 % decrease in the peak of heat release rate and reduction of ∼21 % in total smoke production (ref. ABS+Br+ATO). With a conventional index of toxicity (CIT) of below 0.75, ABS+Br+CaP passes the highest requirements according to EN 45545-2. Overall, the CaP/talc materials improve flame retardancy, show less smoke emission under forced flaming conditions, and prevent chronic intoxication and environmental pollution through smoke particles contaminated with antimony.