Abstract

An elastic-plastic beam bending model has been developed to simulate the post-upper skin failure energy absorption behaviour of polymer composite sandwich beams under three-point bending. The beam skins consist of woven and chopped strand glass, while the core is a resin impregnated non-woven polyester material known as Coremat. A polyester resin was used for the construction. The theoretical model consists of a central hinge dominated by a crushing core and tensile elastic strains in the lower skin. Experimental measurements of the non-linear force-deflection characteristics for the beam are compared to the theoretical predictions from the model, and it is shown that the shear crushing of the core has an important effect on the behaviour of the beam. The model shows that the most important material properties are the lower skin tensile failure strain and the core crushing strength. Dynamic effects are included in the model in the form of a strain rate dependence of the core crushing stress and the strain rate dependence of the failure strain in the lower skin. The increase in material strength with strain rate gives rise to an improved energy absorption capacity for the beam under impact loading.

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