Characterizing the fracture behaviour of concrete and accurately predicting its service life under fatigue loading poses a significant challenge due to its heterogeneous nature and complex fracture mechanisms. The proposed study focuses on developing an energy based theoretical formulation for predicting the evolution of the fracture process zone throughout repetitive loading cycles. A stiffness degradation approach has been adopted for developing the formulations for the critical energy dissipation and fully developed fracture process zone. Subsequently, the proposed analytical expressions have been calibrated and validated by performing experiments under centre point bending and using available experimental results in the literature. Experiments have been conducted on a centre-point bend beam with varying aggregate size in conjunction with the digital image correlation (DIC) technique to estimate the fracture characteristics. The influence of specimen size and heterogeneity has been discussed in the context of predicting the fracture behaviour, critical dissipated energy, and process zone length of plain concrete beam specimens under fatigue loading. The results indicate that the process zone length and critical energy release rate increase with an increase in specimen size, while the same decreases with an increase in aggregate size.
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