Waste Incineration Plants Research Articles

Energy and Economic Analysis of a New Combination Cascade Waste Heat Recovery System of a Waste-to-Energy Plant

Waste incineration has become the main treatment method for urban household waste, and it can produce a large amount of electricity. The efficiency of waste incineration plants is reduced due to the large amount of waste heat carried away by the flue gas. Recycling and utilizing the waste heat from flue gas are important in improving the economic benefits of waste incineration, which is necessary for energy conservation and emission reduction. Based on the principle of cascade waste heat recovery from waste incineration flue gas whilst considering system safety and efficiency, this study proposed a new combination cascade waste heat recovery system consisting of a Rankine cycle, an organic Rankine cycle and a heat pump cycle. Thermodynamic and economic analyses of the combined system were conducted in detail. The results indicated that the energy efficiency of the combined system could reach up to 73%. The maximum net present value of the system was million USD 1.59 million, and the dynamic investment payback period was about 6.5 years. The isentropic efficiency of the combined system’s pumps and turbines had a significant impact on the system’s performance. A higher isentropic efficiency resulted in better system performance. The exergy analysis showed that the evaporator of the heat pump system had the highest irreversible loss.

Unveiling the competitive mechanism between SO2 and PCDD/Fs on activated carbon adsorption

In municipal solid waste incineration (MSWI) plants, activated carbon (AC) adsorption is the key technique for eliminating Polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from flue gases. This research thoroughly investigates the potential competitive adsorption between SO2 and PCDD/Fs and examines how adsorption at the center and the edge of the AC layer impacts the adsorption process. The findings show a decline in the removal efficiency of PCDD/Fs from 86.8 % to 84.2 % and further to 74.4 % when using SO2 pre-treated (AC-A3) and H2SO4-impregnated (AC-B2) activated carbon, respectively. Multiple characterization methods reveal that sulfur elements occupy active sites within the inner pores of the activated carbon, reducing the availability of its pore structure, particularly affecting microporous more than mesoporous structures. DFT calculations suggest that the π-π EDA effect facilitates the adsorption of 2,3,7,8-Tetrachlorodibenzo-p-dioxin (2,3,7,8-TCDD), whereas dispersion force drive SO2 adsorption. Comparisons among various oxygenated functional groups show that the organic acid anhydride (CO-CO) has better adsorption selectivity toward TCDD and less adsorption to SO2. This study provides a novel perspective on the adsorption mechanisms of PCDD/Fs on AC and the competitive dynamics of sulfur in the flue gas.

Enhanced hybrid LSTM and SLAR modeling for in-depth analysis of temporal and spatial patterns in compositional data for environmental monitoring

A novel methodology for analyzing compositional data (CoDa) integrates long short-term memory (LSTM) networks with spatial lag autoregressive (SLAR) models to simultaneously capture temporal and spatial patterns. The proposed approach leverages LSTM’s strengths in handling temporal relationships and SLAR’s ability to capture spatial correlations, employing the centered log-ratio (CLR) transformation to manage CoDa’s characteristics, making it suitable for advanced analysis. The Adam optimizer ensures efficient and stable model training, enhancing convergence speed and precision. The combined approach involves preprocessing CoDa with CLR, initializing LSTM layers, performing forward passes through LSTM, integrating the SLAR model, generating outputs, post-processing data, calculating loss, and performing backpropagation. The methodology’s effectiveness is demonstrated through a case study on pollutant emissions data from a waste incineration plant, focusing on key pollutants such as Dioxins and Furans, Heavy Metals (Hg, Pb, Cd), Nitrogen Oxides (NO), Sulfur Dioxide (SO), Particulate Matter (PM), and Carbon Monoxide (CO). The LSTM network, configured with two hidden layers, dynamically adjusts learning rates for faster convergence. Integrating SLAR improves spatial pattern accounting, significantly enhancing predictive accuracy. Comparative analysis shows substantial performance metric improvements over standard LSTM models, with the LSTM-SLAR model reducing errors and explaining a higher proportion of data variability. In process safety and risk engineering, the proposed methodology enhances pollutant emission monitoring and control, enables proactive risk management, ensures regulatory compliance, and improves risk assessment accuracy, making it invaluable for dynamic risk assessment in environmental monitoring and is broadly applicable to fields requiring detailed temporal and spatial analysis, demonstrating robustness and versatility in handling complex CoDa.

Utilization of Municipal Solid Waste Incineration (MSWIFA) in Geopolymer Concrete: A Study on Compressive Strength and Leaching Characteristics.

This study explores the utilization of municipal solid waste incineration fly ash (MSWIFA) in geopolymer concrete, focusing on compressive strength and heavy metal leachability. MSWIFA was sourced from a Shenzhen waste incineration plant and pretreated by washing to remove soluble salts. Geopolymer concrete was prepared incorporate with washed or unwashed MSWIFA and tested under different pH conditions (2.88, 4.20, and 10.0). Optimal compressive strength was achieved with a Si/Al ratio of 1.5, water/Na ratio of 10, and sand-binder ratio of 0.6. The washing pretreatment significantly enhanced compressive strength, particularly under alkaline conditions, with GP-WFA (washed MSWIFA) exhibiting a 49.6% increase in compressive strength, compared to a 21.3% increase in GP-FA (unwashed MSWIFA). Additionally, GP-WFA's compressive strength reached 41.7 MPa, comparable to that of the control (GP-control) at 43.7 MPa. Leaching tests showed that acidic conditions (pH 2.88) promoted heavy metal leaching, which increased over the leaching time, while an alkaline environment significantly reduced the leachability of heavy metals. These findings highlight the potential of using washed MSWIFA in geopolymer concrete, promoting sustainable construction practices, particularly in alkaline conditions.

Optimization and Analysis of Excess Heat Utilization from an Exhaust Outlet in a Waste Incinerator Plant : Case Study of The Hydro Drive Incinerator, West Java, Indonesia

Optimization and Analysis of Excess Heat Utilization from an Exhaust Outlet in a Waste Incinerator Plant : Case Study of The Hydro Drive Incinerator, West Java, Indonesia

Failure analysis of grate in a municipal solid waste incineration plant

The paper presents findings on the mechanisms and consequences of high-temperature corrosion in a waste incineration plant, particularly focusing on the corrosion of gratings made of duplex cast steel. The structure is crucial for corrosion resistance. Symptoms of this corrosion include scale formation and removal, characterized by a two-zone composition: an outer part containing elements such as magnesium, calcium, aluminium, silicon, and oxygen, and an inner part consisting of chromium oxide and iron oxide. Melting traces caused by corrosion in molten salts are also observed on the surface of the scale, and intergranular corrosion and internal oxidation are observed on the cross-section of the grating. Additionally, precipitation processes occur due to long-term heating, leading to the formation of Cr23C6, G and σ phases. These findings underscore the challenges posed by high-temperature corrosion in industrial settings and highlight the complex mechanisms involved in the degradation of materials under such conditions.

Characteristics and release potential of microplastics in municipal solid waste incineration bottom ash

Incineration is an effective method for reducing and safely treating municipal solid waste. However, microplastics (MPs) inevitably remain in the bottom ash, potentially introducing new pollution risks during subsequent treatment processes. This study conducted an analysis of the accumulation and release potential of MPs in bottom ash samples collected from 4 municipal solid waste incineration plants in Zhejiang, China. The results showed that the abundance of MPs ranged from 20 to 118 items g−1. Remarkably, MPs were found to accumulate predominantly in smaller bottom ash particles below 4.75 mm accounted for up to 70% of the total MPs. Most MPs in the bottom ash were under 100 μm in size, with a majority exceeding 50% being less than 50 μm, typically manifesting as shafts and fibers. In scenarios of secondary crushing, the abundance of MPs increased gradually with the degree of bottom ash crushing. When bottom ash was crushed to a particle size of less than 0.6 mm, the abundance of MPs reached up to 87–901 items g−1, which is 5–10 times higher than the original bottom ash. It is estimated that the annual release of MPs may reach up to 4.05 × 1016 particles. Re-incinerating thoroughly crushed bottom ash at 600 °C successfully decomposed the MPs. Mechanical stress can significantly increase the risk of MPs releasing in bottom ash. This risk can be eliminated by using secondary incineration to achieve complete MPs decomposition.

Calcium oxide adsorption of gas phase PCDD/Fs and its impact on the adsorption properties of activated carbon

Calcium oxide (CaO), utilized in semi-dry/dry desulfurization systems at municipal solid waste incineration (MSWI) plants, demonstrates some capability to remove polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs). This study assessed the gas-phase PCDD/F removal performance of CaO, activated carbon (AC) and CaO-AC mixtures. Alone, CaO achieved removal efficiencies of only 31.9% for mass and 50.8% for I-TEQ concentration. However, CaO-AC mixtures exhibited significantly higher efficiencies, reaching 96.0% and 92.5% for mass and I-TEQ concentrations, respectively, surpassing those of AC alone, which were 74.7% and 58.5%. BET analysis indicated that CaO's limited surface area and pore structure are major constraints on its adsorption performance. Density functional theory (DFT) calculations revealed that the π-π electron donor-acceptor (EDA) interaction enhances the adsorption between AC and PCDD/F, with adsorption energies ranging from −1.02 to −1.24 eV. Additionally, the induced dipole interactions between CaO and PCDD/F contribute to adsorption energies ranging from −1.13 to −1.43 eV. Moreover, with increasing chlorination levels, PCDD/F molecules are more predisposed to accept electron transfers from the surfaces of AC or CaO, thereby facilitating adsorption. The calculation for mixed AC and CaO showed that CaO modifies AC's properties, enhancing its ability to adsorb gas phase PCDD/Fs, with the higher adsorption energy and more electrons transfer, aligning with gas phase PCDD/Fs adsorption experiments. This study provides a comprehensive understanding of how CaO influences the PCDD/F adsorption performance of AC.

EU Regulatory Compliance of Renewable Fuels from Steel Mill Gases and Exhaust Gases

AbstractThe production of renewable and sustainable fuels must comply with the EU regulatory framework (Renewable Energy Directive (EU) 2023/2413, Commission Delegated Regulations (EU) 2023/1184, and (EU) 2023/1185) for the use of renewable energy in the transport sector. The utilization of steel mill gases (SMGs) and alternative CO2 sources (waste incineration plants (WIPs), lime industry) to produce renewable fuels of non‐biological origin (RFNBOs) and recycled carbon fuels (RCFs) are attractive options as a high share of RFNBOs can be achieved with a significant reduction in greenhouse gas (GHG) emissions compared to fossil fuel use.

Technological and economical analysis of the heat recovery system from flue gas in a thermal waste treatment plant

A heat recovery system from flue gas increases the overall efficiency of a district heating or CHP plant, as the system recovers the waste energy contained in the flue gas at the chimney outlet. This makes it possible to increase thermal energy production with the same fuel consumption. A method for calculating the thermodynamic parameters of municipal waste incineration plants was developed as part of the work carried out. The mathematical models prepared made it possible to analyse the impact of the heat recovery system from flue gas on technical and economic parameters and the environment, including, among other things, an estimate of the annual amount of heat recovered, the amount of additional electricity consumed, the amount of condensate treated, the estimated capital expenditure, operating profits and operating costs. The results of the analyses were the basis for designing and constructing a heat recovery system from flue gas equipped with a condensation heat exchanger for the municipal waste incineration plant in Cracow. The calculation results were compared with the measurement results obtained during the test run of the constructed installation.

Production of Sustainable Methanol from Industrial Exhaust Gases

AbstractCarbon capture and utilization (CCU) is part of the European Union (EU)’s strategy to become climate‐neutral by 2050. CO2 is needed as a feedstock for the production of climate‐friendly base chemicals and sustainable fuels. Although CO2 capture from industrial point sources is technically feasible and requires less energy than direct air capture, its integration into the circular economy is challenging due to only the temporary recognition of fossil CO2 as a source for the production of climate‐friendly renewable fuels. In this article, CO2 sources such as waste incineration plants, lime production, and steel production are analyzed based on process simulation in terms of their energy demand for CCU and compliance with current EU legislation on renewable fuels over the service life of a CCU plant.

Comparative life cycle assessment of organic industrial solid waste co-disposal in a MSW incineration plant

Co-disposal experiments involving industrial solid waste (ISW) are conducted at a municipal solid waste (MSW) incineration plant in this study, investing the environmental impact of co-disposal with different ISW addition proportions using life cycle assessment (LCA). Results show that increasing ISW proportions improves economic indicators, reducing the payback period from 7.92 years (0 % ISW) to 6.58 years (40 % ISW). Environmental impact indicators initially decrease and then increase. The indicator with the greatest environmental impact is Eutrophication Potential (EP), the only major indicator with positive values in all scenarios when considering power output. Its normalization value reaches a minimum at 30 % ISW blending, at 7.85 × 10−12. Contribution analysis reveals that the direct emissions of N-containing gases are the primary cause, while the addition of urea, ammonia water, and quicklime in flue gas treatment, as well as the ash-slag landfill, also have significant effects. Technical optimization of stepwise co-disposal, denitrification system and ash-slag reduction will be the focus. Compared to the existing conventional situation, the co-disposal system exhibits considerable improvements in environmental benefits and carbon reduction potential. Notably, there is a significant reduction in non-CO2 greenhouse gas emissions. This study offers theoretical insights for multi-source waste disposal in MSW incineration plants.

Evolution of physicochemical and leaching characteristics of municipal solid waste incineration fly ash in China under ultra-low emission standard

The physical and chemical characteristics of fly ash has changed significantly under ultra-low emission system and the current leaching system is no longer suitable for high alkalinity fly ash. This work investigated the pH values and evolution of physical and chemical characteristics of fly ash from 24 typical municipal solid waste incineration plants in China. The pH value of the leaching solution obtained by HJ/T 300–2007 presented two different acid and alkali characteristics, where high and low alkalinity fly ash accounted for 54.17% and 45.83%, respectively. The alkali content in fly ash increased significantly after ultra-low emission standard, increasing by 18.24% compared with before the implementation of GB 18485-2014. The leaching behavior of high alkalinity fly ash showed the illusion that they could enter the landfill only by the addition of a small amount of chelating agent or even without stabilization treatment, and its long-term landfill risk is significant. The phase change of high alkalinity fly ash and pH value change of the leaching solution after carbonation were the key factors for the leaching concentration change of heavy metals. Therefore, it is recommended to improve the existing leaching system or conduct accelerated carbonization experiments to scientifically evaluate the long-term leaching characteristics of high alkalinity fly ash, and to reduce the risk of heavy metal release from high alkalinity FA after entering the landfill site.

Greenhouse Gas Emissions and Mitigation Strategies across the Life Cycle of Municipal Solid Waste Incineration Plants in China

Greenhouse Gas Emissions and Mitigation Strategies across the Life Cycle of Municipal Solid Waste Incineration Plants in China

IMPROVING THE PLANTS EFFICIENCY OF THERMAL INCINERATION HOUSEHOLD WASTE BY RECOVERING WASTE HEAT

The work is devoted to research on the creation of recovery exchanger for waste heat exhaust gases of household waste incineration plants. The purpose of the work is to develop a technical solution for the heat recovery exchanger of waste incineration plants (WIP) and determine its thermal efficiency indicators. The main objectives of the study were to analysis of the modern experience of using the WIP and establish requirements for the creation of a exhaust gas heat recovery exchanger, develop a new technical solution for the heat recovery exchanger, and determine the change patterns in its main thermal indicators in different operating modes of the WIP. The known methods of thermal calculation of heat exchangers and the results of previous studies on the development and implementation of heat recovery equipment operating on dusty gases were used. The results of work on the creation of a new technical solution for an air-heating heat recovery exchanger with the ability to clean working surfaces from dust deposits are presented. The heat exchange surface of the heat recovery exchanger is composed of steel panels formed by tubes with membranes. The tubes applied have circular flow turbulizators on their internal surfaces. Turbulizators provide heat transfer intensification by 1.4 to 1.8 times with a moderate increase in aerodynamic resistance compared to other methods of heat transfer intensification. The regularities of changes in the main indicators of the heat recovery unit in different operating modes during the year in the practical range of changes in its input parameters were established. The research results show that, depending on the initial temperatures of gases and air, the excess air ratio in exhaust gases and the dust level of the working surface, the heat recovery exchanger provides heating capacity of 72-263 kW; cooling of exhaust gases to a temperature of 107-245 °C; heating of air to 96-220 °C. It was also established that the deposition of dust on the heat exchange surface of the heat recovery unit under the considered conditions leads to a decrease in the heating air temperature by 1.3-1.4 times and an increase in the final exhaust gas temperature by 1.1-1.2 times. At the same time, the heating capacity of the heat recovery exchanger is reduced by half. To increase heat recovery efficiency, it is necessary to periodically clean the working surfaces of the heat recovery unit with compressed air.

Comprehensive Analysis of Industrial Solid-Waste-to-Energy by Refuse-Derived Fuel Technology: A Case Study in Shanghai

The prolific generation of industrial solid waste (ISW) in China, coupled with its complex composition, presents significant challenges due to exceeding environmental capacity. Identifying an appropriate approach to maximize the use of ISW, particularly low-value industrial solid waste (LISW), is crucial for addressing environmental issues. This study explores the potential of converting LISW into refuse-derived fuel (RDF), an energy-rich precursor, as a promising method for disposal and reutilization. The advantages of RDF lie primarily in two key areas: management and technology. Regulatory aspects cover principles governing RDF feedstock preparation, storage and transportation requirements, and pollutant emission regulations. Technical considerations include pretreatment techniques, additive selection, and analyzing RDF as a substitute for fossil fuels. To assess the effectiveness of RDF technology in harnessing the remaining energy from LISW, this paper provides an overview of relevant national laws and regulations concerning incineration plants, guiding the utilization of RDF in such facilities. Additionally, using Shanghai as a case study, we evaluate the ISW situation, domestic waste incineration plants, and cement kiln plants to identify potential scenarios for RDF application in future energy systems. Our findings suggest that LISW holds significant potential as a power plant fuel, particularly when blended with higher calorific value materials to produce RDF particles with exceptional combustion performance, density, and storage characteristics.

An integrated uncrewed aerial vehicle platform with sensing and sampling systems for the measurement of air pollutant concentrations

Abstract. In this study, an uncrewed aerial vehicle (UAV) platform with sensing and sampling systems was developed for three-dimensional (3D) measurements of air pollutant concentrations. The sensing system of this platform contains multiple microsensors and Internet of Things devices for determining the 3D distributions of four critical air pollutants and two meteorological parameters in real time. Moreover, the sampling system comprises remote-controllable gas sampling kits, each of which contains a 1 L Tedlar bag for the 3D measurement of volatile organic compound (VOC) concentrations according to the Toxic Organics-15 (TO-15) method of the US Environmental Protection Agency. The performance of the developed UAV platform was verified in experiments where it was used to detect air pollutant emissions from a large industrial zone in Taiwan that included a traditional industrial park, a precision machinery park, and a municipal waste incineration plant. Three locations were selected as field measurement sites according to the prevailing local wind direction. The vertical distributions of four critical air pollutants, the ambient temperature, and the relative humidity were determined from data gathered at the aforementioned sites in March and May 2023. A total of 56 and 72 chemical species were qualitatively and quantitatively analyzed in these two periods, respectively. The experimental results verified the feasibility of using the proposed UAV platform for accurately evaluating the air pollutant concentration distribution and transport in an industrial zone. The sampling system can be used as the sampling part of the TO-15 method, thus extending the method to measure the 3D distribution of VOCs in an area. The UAV platform can serve as a useful tool in the management of and decision-making process for air pollution in industrial areas.

Recycling of fly ash to synthesize zeolites for efficient removal of dioxins

The large amount of fly ash (FA) produced by coal-fired power plants places tremendous pressure on the environment. Meanwhile, toxic dioxins emitted from municipal solid waste incineration plants are of great concern. To address these challenges, a win-win approach was proposed to re-utilize FA for synthesis of zeolite materials for dioxins adsorption. The results indicate that the Si/Al molar ratio in the liquid-phase precursor significantly influences the distribution of Si-Al 4-membered rings (Si/Al=1) and Si-Al 4-membered rings (Si/Al=3) in the system. These units are key secondary structures of the zeolite skeleton, determining the proportions of A-type and X-type zeolites in the product. With the increasing Si/Al molar ratio of precursor, the specific surface area and Si/Al molar ratio of zeolites derived from fly ash (ZFA) both increased, while they played a positive and negative role in dioxins adsorption, respectively. The adsorption of dioxins by ZFA peaked at a Si/Al molar ratio of precursor of 1.5, reaching 4.13×105 pg I-TEF/g, surpassing activated carbon by 1.46 times. This study not only elucidates the mechanism of Si/Al molar ratio of precursor on crystalline transformation of ZFA, but also confirms the potential of ZFA in dioxins adsorption.

Potassium release and mitigation by additives in different biomass combustion systems

Deposition formation on heat-exchanging surfaces and corrosion limit the use and efficiency of solid biomass combustion systems. The main influencing factors on these ash-related problems are the potassium content, the form in which the potassium is bound to the fuel matrix, and the temperature in the combustion system. To avoid these deposition problems, choosing the right fuel for a particular combustion system and vice versa is important.In this work, the temperature in fluidized bed, grate firing, and suspension combustion systems is analyzed by using the example of the power plants Altenstadt and Avedøre, as well as a European municipal solid waste incineration plant. Additionally, the temperature-resolved potassium release of ten different biofuels is analyzed in an electrothermal vaporization unit (ETV) connected to an inductively coupled plasma optical emission spectrometer (ICP-OES). The potential of additives to mitigate the potassium release is analyzed by adding kaolin and coal fly ash to miscanthus, torrefied wood, and beechwood.The results show that hardly any potassium is released into the gas phase at the typical temperatures of fluidized bed systems. Most of the potassium release occurs between 1000 °C and 1400 °C, the typical temperature range of grate combustion systems. This shows that reducing the temperature of the fuel on the grate could drastically reduce the potassium release. However, due to the negative effect on the efficiency, other measures, such as using additives for capturing potassium species, are favored. At the temperatures in suspension-fired combustion systems, almost all potassium is released into the gas phase, and additives cannot mitigate the release at these temperatures. Additives can shift the potassium release of miscanthus and torrefied wood while showing no positive effect when mixed with beechwood.All in all, this work enables a quantitative comparison of various biofuels and a rough evaluation of the suitability of a fuel regarding the deposition formation for different combustion systems.

An empirical study on thermal efficiency and dusty moisture removal efficiency using enthalpy wheel in industrial waste incineration plant

In this work, an empirical study is conducted on the waste heat recovery and moisture removal performance of an enthalpy wheel installed in an industrial waste incineration plant. The enthalpy wheel made of a metal mesh is placed in parallel with the wet scrubber of the incineration plant to exchange heat with high-temperature exhaust at 200 °C. In the enthalpy wheel, exhaust gas and external air exchange heat in the form of a counter flow, and the condensation effect is maximized by installing a water-spray nozzle at the inlet of the enthalpy wheel. Empirical data were collected over 100 days spanning July to October. To evaluate the performance of the enthalpy wheel, thermal efficiency, moisture removal efficiency, and dust removal efficiency were tested under high-temperature humid conditions. In some results, the overall thermal efficiency reached peaked at 61.2 %. Regarding moisture removal performance, the average moisture removal rate was 493 kg/h, affording an efficiency of 49.2 %. In terms of dust removal performance, the average dust removal efficiency was 79.6 %.