Ultrathin Devices Research Articles

Designing and simulating of new highly efficient ultra-thin CIGS solar cell device structure: Plan to minimize cost per watt price

This research paper examines the execution of ultra-thin solar cells made from chalcopyrite copper indium gallium diselenide (CIGS). The study presents a new CIGS heterojunction solar cell structure, which includes a Cd-free tungsten disulfide (WS2) buffer layer and poly (3,4-ethylene dioxythiophene) polystyrene sulfonate (PEDOT: PSS) passivation layer. The performance of the solar cell is raised by a back surface field (BSF). A highly recombining rear surface is kept away from minority carriers by a field created by further strong doping at the back. The structure is Ni/PEDOT:PSS/CIGS/WS2/ZnO/Al and has been estimated numerically using the Opto-electrical stimulation of semiconductor layers simulator SCAPS-1D. A high efficiency with a Back surface passivated layer of 25.70 % with Voc of 0.81 V, Jsc of 39.33 mA/cm2, and FF of 79.89 % and without passivated layer efficiency of 17.58 % with Voc of 0.73 V, Jsc of 32.18 mA/cm2, and FF of 74.78 % is found for the intended CIGS-based solar cell with WS2 buffer. The interface between CIGS and WS2 forms a band structure that resembles spikes. This structure is crucial in enhancing the outputs by reducing carrier recombination. The optimal thicknesses for the buffer and CIGS absorber layers are 0.02 μm and 0.2 μm, respectively. These findings help reduce the cost per watt of the solar cell. Fabrication at a mass production scale, minimizing the thickness will have a significant impact on reducing cost.

Dynamic multicolour tuning in π-conjugated polymers towards flexible electrochromic displays

Multicolour electrochromic materials have been considered as a promising alternative to achieve dynamic full-colour tuning towards next-generation electronic display technology. However, the development of electrochromics with wide colour gamut and subtle multicolour tunability still remains challenging due to inflexible energy level structures in intrinsic active materials. Herein, the electrochromic π-conjugated polymers with rich and subtle colour tunability were designed and developed based on a fine adjustment on the energy level structures. The chromatic transition covers almost full-colour gamut, and each colour scheme has a rich variety of categories stemming from versatile hues, chromas and lightnesses. Moreover, the multicolour π-conjugated polymers also demonstrate superior overall electrochromic performance, including fast switching (∼1.0 s), high colouration efficiency (160.4 cm2 C−1@550 nm) and good reversibility (over 90 % retention after 10,000 cycles). As a proof of concept, ultrathin and flexible prototype devices are developed by utilizing the multicolour π-conjugated polymers as electrochromic active layer, exhibiting a wide colour gamut and highly saturated multicolour tunability. The design principles proposed in this work may also be applicable to diverse optoelectronic applications.

Interfacing Neuron-Motor Pathways with Stretchable and Biocompatible Electrode Arrays.

ConspectusIn the field of neuroscience, understanding the complex interactions within the intricate neuron-motor system depends crucially on the use of high-density, physiological multiple electrode arrays (MEAs). In the neuron-motor system, the transmission of biological signals primarily occurs through electrical and chemical signaling. Taking neurons for instance, when a neuron receives external stimuli, it generates an electrical signal known as the action potential. This action potential propagates along the neuron's axon and is transmitted to other neurons via synapses. At the synapse, chemical signals (neurotransmitters) are released, allowing the electrical signal to traverse the synaptic gap and influence the next neuron. MEAs can provide unparalleled insights into neural signal patterns when interfacing with the nerve systems through their excellent spatiotemporal resolution. However, the inherent differences in mechanical and chemical properties between these artificial devices and biological tissues can lead to serious complications after chronic implantation, such as body rejection, infection, tissue damage, or device malfunction. A promising strategy to enhance MEAs' biocompatibility involves minimizing their thickness, which aligns their bending stiffness with that of surrounding tissues, thereby minimizing damage over time. However, this solution has its limits; the resulting ultrathin devices, typically based on plastic films, lack the necessary stretchability, restricting their use to organs that neither stretch nor grow.For practical deployments, devices must exhibit certain levels of stretchability (ranging from 20 to 70%), tailored to the specific requirements of the target organs. In this Account, we outline recent advancements in developing stretchable MEAs that balance stretchability with sufficient electrical conductivity for effective use in physiological research, acting as sensors and stimulators. By concentrating on the neuron-motor pathways, we summarize how the stretchable MEAs meet various application needs and examine their effectiveness. We distinguish between on-skin and implantable uses, given their vastly different requirements. Within each application scope, we highlight cutting-edge technologies, evaluating their strengths and shortcomings. Recognizing that most current devices rely on elastic films with a Young's modulus value between ∼0.5 and 5 MPa, we delve into the potential for softer MEAs, particularly those using multifunctional hydrogels for an optimizing tissue-device interface and address the challenges in adapting such hydrogel-based MEAs for chronic implants. Additionally, transitioning soft MEAs from lab to fab involves connecting them to a rigid adapter and external machinery, highlighting a critical challenge at the soft-rigid interface due to strain concentration, especially in chronic studies subject to unforeseen mechanical strains. We discuss innovative solutions to this integration challenge, being optimistic that the development of durable, biocompatible, stretchable MEAs will significantly advance neuroscience and related fields.

Versatile design of tunable Faraday rotator for terahertz band using graphene-InSb-graphene and 1D photonic crystal

A Faraday rotator, composed of graphene-InSb-graphene as magnetic floor and Si- SiO2 materials as the non-magnetic floor is designed to operate at 10 THz frequency, promising for realizing future communication devices. The height of the dielectric layers significantly influences the selection of the resonance frequency. Additionally, the structure can be tuned to operate at a desired frequency thanks to the adjustable surface conductivity of graphene. The findings reveal that variations in the strength of the applied magnetic field intricately modulate the Faraday rotation (FR) and subsequently alter the transmission spectrum. Specifically, values exceeding 40 degrees of FR and a transmission rate of 50% were attainedwhen the magnetic field strength (B) was set at 2 Tesla. Finally, we have proposed a design process for a Faraday rotator that can operate at any arbitrary frequency in the THz band. This innovative design has the potential to introduce a novel approach in ultrathin magneto-optical nanophotonic devices, enabling the realization of polarization rotators characterized by elevated transmittance and reduced reliance on applied static magnetic fields within the THz band.

Above room-temperature two-dimensional ferromagnetic half-metals in Mn-based Janus magnets

Two-dimensional (2D) ferromagnets and their heterostructures offer fertile grounds for designing fascinating functionalities in ultra-thin spintronic devices. Here, by first-principles calculations, we report the discovery of energetically and thermodynamically stable 2D ferromagnets with very strong in-plane magnetic anisotropy in MnXY (X = S and Se; Y = Cl, Br, and I) monolayers. Remarkably, we find that the Curie temperatures of the ferromagnetic MnSBr, MnSI, MnSeCl, and MnSeI monolayers are as high as 271, 273, 231, and 418 K, respectively. In addition, we demonstrate that these ferromagnetic monolayers are intrinsic half-metals with large spin bandgaps ranging from 2.5 to 3.2 eV. When spin–orbit coupling is considered in these ferromagnetic monolayers, the nature of their half-metal is almost unaffected. Finally, the strong in-plane magnetic anisotropy of MnSY (Y = Br, I) and MnSeY (Y = Cl, I) monolayers originate mainly from halogen and chalcogen atoms, respectively. Our work shows that 2D Janus Mn-based ferromagnetic half-metals may have appealing functionalities in high-performance spintronic applications.

Enhanced Thermoelectric Performance of Nanostructured 2D Tin Telluride.

A lot of experimental studies are conducted on theoretically predicted thermoelectric 2D materials. Such materials can pave the way for charging ultra-thin electronic devices, self-charging wearable devices, and medical implants. This study systematically explores the thermoelectric attributes of bulk and 2D nanostructured Tin Telluride (SnTe), employing experimental investigations and theoretical analyses based on semiclassical Boltzmann transport theory. The bulk SnTe is synthesized through flame melting, while the 2D SnTe is produced via liquid phase exfoliation. The comprehensive assessment of thermoelectric properties integrated experimental measurements utilizing a Physical Property Measurement System and theoretical calculations from the BoltzTraP code. Experimental thermoelectric studies show a high ZT of 0.17 for 2D SnTe when compared to bulk (0.005) at room temperature. This rise in ZT is due to the high Seebeck coefficient and low thermal conductivity of nanostructured 2D SnTe. Density functional theory (DFT) studies reveal the contribution of the density of states (DOS) and energy bandgap in enhancing the Seebeck coefficient and lowering thermal conductivity by interface scattering.

Optimal parameter space for stabilizing the ferroelectric phase of Hf0.5Zr0.5O2 thin films under strain and electric fields

Abstract Hafnia-based ferroelectric materials, like Hf0.5Zr0.5O2 (HZO), have received tremendous attention owing to their potentials for building ultra-thin ferroelectric devices. The orthorhombic(O)-phase of HZO is ferroelectric but metastable in its bulk form under ambient conditions, which poses a considerable challenge to maintaining the operation performance of HZO-based ferroelectric devices. Here, we theoretically addressed this issue that provides parameter spaces for stabilizing the O-phase of HZO thin-films under various conditions. Three mechanisms were found to be capable of lowering the relative energy of the O-phase, namely, more significant surface-bulk portion of (111) surfaces, compressive c-axis strain, and positive electric fields. Considering these mechanisms, we plotted two ternary phase diagrams for HZO thin-films where the strain was applied along the in-plane uniaxial and biaxial, respectively. These diagrams indicate the O-phase could be stabilized by solely shrinking the film-thickness below 12.26 nm, ascribed to its lower surface energies. All these results shed considerable light on designing more robust and higher-performance ferroelectric devices.

Efficient characterizations of multiphoton states with an ultra-thin optical device

Metasurface enables the generation and manipulation of multiphoton entanglement with flat optics, providing a more efficient platform for large-scale photonic quantum information processing. Here, we show that a single metasurface optical device would allow more efficient characterizations of multiphoton entangled states, such as shadow tomography, which generally requires fast and complicated control of optical setups to perform information-complete measurements, a demanding task using conventional optics. The compact and stable device here allows implementations of general positive operator valued measures with a reduced sample complexity and significantly alleviates the experimental complexity to implement shadow tomography. Integrating self-learning and calibration algorithms, we observe notable advantages in the reconstruction of multiphoton entanglement, including using fewer measurements, having higher accuracy, and being robust against experimental imperfections. Our work unveils the feasibility of metasurface as a favorable integrated optical device for efficient characterization of multiphoton entanglement, and sheds light on scalable photonic quantum technologies with ultra-thin optical devices.

Stretchable and Breathable Electroluminescent Displays Based on Ultrathin Nanocomposite Designs.

Stretchable electroluminescent devices represent an emerging optoelectronic technology for future wearables. However, their typical construction on sub-millimeter-thick elastomers has limited moisture permeability, leading to discomfort during long-term skin attachment. Although breathable textile displays may partially address this issue, they often have distinct visual appearances with discrete emissions from fibers or fiber junctions. This study introduces a convenient procedure to create stretchable, permeable displays with continuous luminous patterns. The design utilizes ultrathin nanocomposite devices embedded in a porous elastomeric microfoam to achieve high moisture permeability. These displays also exhibit excellent deformability, low-voltage operation, and excellent durability. Additionally, the device is decorated with fluorinated silica nanoparticles to achieve self-cleaning and washable capabilities. The practical implementation of these nanocomposite devices is demonstrated by creating an epidermal counter display that allows intimate integration with the human body. These developments provide an effective design of stretchable and breathable displays for comfortable wearing.

Intense second-harmonic generation in two-dimensional PtSe2

Abstract Platinum diselenide (PtSe2), classified as a noble metal dichalcogenide, has garnered substantial interest owing to its layer-dependent band structure, remarkable air-stability, and high charge-carrier mobilities. These properties make it highly promising for a wide array of applications in next-generation electronic and optoelectronic devices, as well as sensors. Additionally, two-dimensional (2D) PtSe2 demonstrates significant potential as a saturable absorber due to its exceptional nonlinear optical response across an ultrabroad spectra range, presenting exciting opportunities in ultrafast and nonlinear photonics. In this work, we explore the second-order nonlinear optical characteristics of 2D PtSe2 by analyzing its second-harmonic generation (SHG) excited by a pulsed laser at 1064 nm. Our investigation unveils a layer-dependent SHG response in PtSe2, with prominent SHG intensity observed in few-layer PtSe2. The distinct six-fold polarization dependence pattern observed in the SHG intensity reflects the inherent threefold rotational symmetry inherent to the PtSe2 crystal structure. Remarkably, the SHG intensity of 4-layer PtSe2 surpasses that of mechanically exfoliated monolayer molybdenum disulfide (MoS2) by approximately two orders of magnitude (60-fold), underscoring its exceptional second-order nonlinear optical response. Combined with its ultrahigh air-stability, these distinctive nonlinear optical characteristics position two-dimensional PtSe2 as a promising candidate for ultrathin nonlinear nanophotonic devices.

Giant and controllable nonlinear magneto-optical effects in two-dimensional magnets

The interplay of polarization and magnetism in materials with light can create rich nonlinear magneto-optical (NLMO) effects, and the recent discovery of two-dimensional (2D) van der Waals magnets provides remarkable control over NLMO effects due to their superb tunability. Here, based on first-principles calculations, we reported giant NLMO effects in CrI3-based 2D magnets, including a dramatic change of second-harmonics generation (SHG) polarization direction (90°) and intensity (on/off switch) under magnetization reversal and a 100% SHG circular dichroism effect. We further revealed that these effects could not only be used to design ultra-thin multifunctional optical devices but also to detect subtle magnetic orderings. Remarkably, we analytically derived conditions to achieve giant NLMO effects and proposed general strategies to realize them in 2D magnets. Our work not only uncovers a series of intriguing NLMO phenomena but also paves the way for both fundamental research and device applications of ultra-thin NLMO materials.

All-solution-processed ultraflexible wearable sensor enabled with universal trilayer structure for organic optoelectronic devices.

All-solution-processed organic optoelectronic devices can enable the large-scale manufacture of ultrathin wearable electronics with integrated diverse functions. However, the complex multilayer-stacking device structure of organic optoelectronics poses challenges for scalable production. Here, we establish all-solution processes to fabricate a wearable, self-powered photoplethysmogram (PPG) sensor. We achieve comparable performance and improved stability compared to complex reference devices with evaporated electrodes by using a trilayer device structure applicable to organic photovoltaics, photodetectors, and light-emitting diodes. The PPG sensor array based on all-solution-processed organic light-emitting diodes and photodetectors can be fabricated on a large-area ultrathin substrate to achieve long storage stability. We integrate it with a large-area, all-solution-processed organic solar module to realize a self-powered health monitoring system. We fabricate high-throughput wearable electronic devices with complex functions on large-area ultrathin substrates based on organic optoelectronics. Our findings can advance the high-throughput manufacture of ultrathin electronic devices integrating complex functions.

Giant Faraday rotation in atomically thin semiconductors

Faraday rotation is a fundamental effect in the magneto-optical response of solids, liquids and gases. Materials with a large Verdet constant find applications in optical modulators, sensors and non-reciprocal devices, such as optical isolators. Here, we demonstrate that the plane of polarization of light exhibits a giant Faraday rotation of several degrees around the A exciton transition in hBN-encapsulated monolayers of WSe2 and MoSe2 under moderate magnetic fields. This results in the highest known Verdet constant of -1.9 × 107 deg T−1 cm−1 for any material in the visible regime. Additionally, interlayer excitons in hBN-encapsulated bilayer MoS2 exhibit a large Verdet constant (VIL ≈ +2 × 105 deg T−1 cm−2) of opposite sign compared to A excitons in monolayers. The giant Faraday rotation is due to the giant oscillator strength and high g-factor of the excitons in atomically thin semiconducting transition metal dichalcogenides. We deduce the complete in-plane complex dielectric tensor of hBN-encapsulated WSe2 and MoSe2 monolayers, which is vital for the prediction of Kerr, Faraday and magneto-circular dichroism spectra of 2D heterostructures. Our results pose a crucial advance in the potential usage of two-dimensional materials in ultrathin optical polarization devices.

Characterization of CdS/CdTe Ultrathin-Film Solar Cells with Different CdS Thin-Film Thicknesses Obtained by RF Sputtering

The development of semitransparent CdS/CdTe ultrathin solar cells has been delayed as a result of the activation annealing to which the device must be subjected, which may involve problems such as the sublimation of ultrathin films and the diffusion of Cd and S at the interface. In this work, CdS/CdTe ultrathin devices on soda-lime glass/SnO2:F/ZnO substrates were obtained by RF magnetron sputtering. CdS/CdTe ultrathin heterostructures were obtained with the following thicknesses for the CdS thin film: 70, 110, and 135 nm. The CdTe thickness film was kept constant at 620 nm. Subsequently, activation annealing with CdCl2 was carried out at 400 °C. Surface characterization was performed by scanning electron microscopy, which indicated that the CdCl2 annealing tripled the CdTe thin films’ grain size. Raman characterization showed that CdS thin films deposited by RF sputtering present the first, the second, and the third longitudinal optical modes, indicating the good crystallinity of the CdS thin films. The study showed that the photovoltaic properties of the CdS/CdTe ultrathin devices improved as the CdS thicknesses decreased.

Enhanced polarization switching characteristics of HfO2 ultrathin films via acceptor-donor co-doping

In the realm of ferroelectric memories, HfO2-based ferroelectrics stand out because of their exceptional CMOS compatibility and scalability. Nevertheless, their switchable polarization and switching speed are not on par with those of perovskite ferroelectrics. It is widely acknowledged that defects play a crucial role in stabilizing the metastable polar phase of HfO2. Simultaneously, defects also pin the domain walls and impede the switching process, ultimately rendering the sluggish switching of HfO2. Herein, we present an effective strategy involving acceptor-donor co-doping to effectively tackle this dilemma. Remarkably enhanced ferroelectricity and the fastest switching process ever reported among HfO2 polar devices are observed in La3+-Ta5+ co-doped HfO2 ultrathin films. Moreover, robust macro-electrical characteristics of co-doped films persist even at a thickness as low as 3 nm, expanding potential applications of HfO2 in ultrathin devices. Our systematic investigations further demonstrate that synergistic effects of uniform microstructure and smaller switching barrier introduced by co-doping ensure the enhanced ferroelectricity and shortened switching time. The co-doping strategy offers an effective avenue to control the defect state and improve the ferroelectric properties of HfO2 films.

Design and demonstration of an ultra-thin planar microscale capillary pumped loop for electronics thermal management

With new requirements for enhanced thermal management, the minimum size of modern compact electronic devices and the maximum allowable processing speeds of the underlying microprocessor chips have become fundamentally limited by Joule heating. Miniaturizing a conventional loop heat pipe (LHP) or capillary pumped loop (CPL) to enable an ultra-thin high-heat-flux thermal transport system can lead to a paradigm shift in electronics thermal management. However, the complex thermodynamics of a CPL flow loop and the altered behavior of surface tension forces and thermal transport effects at small length scales pose several challenges to the actual implementation of a planar microscale CPL. Here we report on the design aspects of a micro-CPL device fabricated on a 500μm-thick silicon wafer, and experimentally examine the process of evaporation and two-phase flow in the device. An optical study of liquid evaporation in two distinct planar evaporator topologies during device startup reveals the critical roles played by enhanced surface tension forces and increased parasitic heat flows. Critical microfluidic device design aspects that can ensure the successful startup and operation of these ultra-thin thermal management devices are thereby revealed. Device evaporation experiments reveal successful device startup under evaporative heat fluxes of 10–20 W/cm2.

Large area single crystal gold of single nanometer thickness for nanophotonics

Two-dimensional single crystal metals, in which the behavior of highly confined optical modes is intertwined with quantum phenomena, are highly sought after for next-generation technologies. Here, we report large area (>104 μm2), single crystal two-dimensional gold flakes (2DGFs) with thicknesses down to a single nanometer level, employing an atomic-level precision chemical etching approach. The decrease of the thickness down to such scales leads to the quantization of the electronic states, endowing 2DGFs with quantum-confinement-augmented optical nonlinearity, particularly leading to more than two orders of magnitude enhancement in harmonic generation compared with their thick polycrystalline counterparts. The nanometer-scale thickness and single crystal quality makes 2DGFs a promising platform for realizing plasmonic nanostructures with nanoscale optical confinement. This is demonstrated by patterning 2DGFs into nanoribbon arrays, exhibiting strongly confined near infrared plasmonic resonances with high quality factors. The developed 2DGFs provide an emerging platform for nanophotonic research and open up opportunities for applications in ultrathin plasmonic, optoelectronic and quantum devices.

Resistive switching memory using buckybowl sumanene-inserted bilayer graphene

The bowl-shaped molecules of the nanocarbon material called sumanene have structural flexibility (bowl inversion). In the case of the sumanene molecule used as an intercalant between graphene layers, it has been predicted that holes and electrons are unevenly distributed according to the bowl inversion. Using the property of sumanene molecules, we expected that resistive switching for the nonvolatile memory applications could be achieved by the sumanene-inserted bilayer graphene. In this study, metal–insulator–metal devices with sumanene-inserted bilayer graphene are fabricated. As a result, it is observed that the resistance of the sumanene-inserted bilayer graphene changes by applying voltage, demonstrating resistive switching characteristics. This result implies the possibility of realizing a novel ultra-thin resistive memory device using nanocarbon technologies.

Effect of VO2/Graphene Heterojunction on Terahertz Wave Electromagnetic Absorption

In the past two decades, metamaterial design has been applied to terahertz wave detection research, which is very important because metamaterial has the advantages of high absorption, ultra-thin device thickness, design flexibility and frequency selectivity. In this paper, the VO2/Graphene heterostructures were designed on the silicon dioxide layer, and the terahertz wave absorption bandwidth was tuned by adjusting the size and conductivity of VO2 and the Fermi level of graphene. According to the simulation results, the VO2/Graphene heterostructures has a substantial absorption bandwidth of more than 7 THz and an absorption peak intensity that is continuously tuned between 2.8% and 98% by adjusting temperature change the conductivity of VO2. Meanwhile, the heterojunctions also have high absorption ability for terahertz waves incident at different polarization angles. The new idea is provided by our research results for the design of heterojunction terahertz absorption devices.

Assembly of Ultra-thin MEMS Device on Driver Chip Using Anisotropic Conductive Film

Assembly solution for large-area, ultra-thin, MEMS-based transducer array dies on driver chips has been investigated using dummy Si dies and substrates. The dummy dies have a thickness of 50 μm, a bonding area on the order of 100 mm2 populated with more than a thousand through-silicon vias connecting corresponding metal pads and redistribution layer (RDL) on both sides. The dummy substrates have conventional thickness as well as necessary RDL and pads for bonding and monitoring electrical resistance and stray capacitance of interconnects. Flip-chip interconnection technology based on anisotropic conductive film (ACF) was selected for bonding and characterization. Handling and ACF bonding of ultra-thin dies to rigid substrates were eased by means of glass carriers attached to the inactive side of the dies. Proper bonding parameters were identified, providing sufficiently low interconnect resistance with satisfactory yield. Stray capacitance of interconnects was found in acceptable range, though lower stray capacitance should be further pursued. The results from this work have demonstrated the feasibility of using ACF for assembling large-area, ultra-thin dies on rigid substrates.