Types Of Alloys Research Articles

Decomposition products of oxygen scavengers and their effect on corrosion of steam generator materials – I. Diethyl-hydroxylamine and carbohydrazide

Hydrazine used as oxygen scavenger in the secondary circuit of pressurized water reactors is hazardous to the environment and potentially carcinogenic, thus, suitable replacement chemicals for it are actively sought. In the present paper, decomposition products of two potential replacements – carbohydrazide and diethyl-hydroxylamine – are analyzed, and their effect on secondary water chemistry and corrosion of the main steam generator materials – carbon steel 22 K, stainless steel 0X18H10T and Alloy 690 – is studied by in-situ electrochemical techniques complemented by ex-situ analyses of the formed oxides by spectroscopic and microscopic methods. Quantitative interpretation of the electrochemical impedance data with the Mixed-Conduction Model allowed for the estimation of oxidation and corrosion release rates depending on scavenger formulation, alloy type and temperature. Conclusions on the extent of interaction of decomposition products with construction materials are drawn based on the experimental and calculational results.

Enhanced Magnetocaloric Properties of the (MnNi)0.6Si0.62(FeCo)0.4Ge0.38 High-Entropy Alloy Obtained by Co Substitution.

In order to improve the magnetocaloric properties of MnNiSi-based alloys, a new type of high-entropy magnetocaloric alloy was constructed. In this work, Mn0.6Ni1-xSi0.62Fe0.4CoxGe0.38 (x = 0.4, 0.45, and 0.5) are found to exhibit magnetostructural first-order phase transitions from high-temperature Ni2In-type phases to low-temperature TiNiSi-type phases so that the alloys can achieve giant magnetocaloric effects. We investigate why chexagonal/ahexagonal (chexa/ahexa) gradually increases upon Co substitution, while phase transition temperature (Ttr) and isothermal magnetic entropy change (ΔSM) tend to gradually decrease. In particular, the x = 0.4 alloy with remarkable magnetocaloric properties is obtained by tuning Co/Ni, which shows a giant entropy change of 48.5 J∙kg-1K-1 at 309 K for 5 T and an adiabatic temperature change (ΔTad) of 8.6 K at 306.5 K. Moreover, the x = 0.55 HEA shows great hardness and compressive strength with values of 552 HV2 and 267 MPa, respectively, indicating that the mechanical properties undergo an effective enhancement. The large ΔSM and ΔTad may enable the MnNiSi-based HEAs to become a potential commercialized magnetocaloric material.

The phase structure, hardness, and wear properties of the Cu–Cr–Zr–Nb alloy under different aging states

As a typical age-strengthened alloy, Cu–Cr–Zr alloys have high strength, good electrical conductivity, and excellent wear resistance. In this work, the Cu–Cr–Zr–Nb alloys were in different aging states after the aging process. After aging at 460 °C for 4 h, the alloy was peak-aging. The common effect of the existence of the FCC Cr particle, which was coherent with the Cu matrix, and the increase in hardness improved the wear property of the alloy. The results of the wear test showed that the optimal wear parameter was a speed of 300 rpm and a load of 5 N. Under these wear parameters, the alloy had the lowest mean coefficient of friction (COF) value and the least mass loss, having the best wear resistance. Furthermore, the wear mechanism of the alloy was mainly adhesive wear and abrasive wear.

Effect of Powder Reuse on Powder Characteristics and Properties of DED Laser Beam Metal Additive Manufacturing Process with Stellite® 21 and UNS S32750

In this work, the influence of powder reuse up to three times on directed energy deposition (DED) with laser processing has been studied. The work was carried out on two different gas atomized powders: a cobalt-based alloy type Stellite® 21, and a super duplex stainless steel type UNS S32750. One of the main findings is the influence of oxygen content of the reused powder particles on the final quality and densification of the deposited material and the powder catch efficiency of the laser deposition process. There is a direct relationship between a higher surface oxidation of the particles and the presence of oxygen content in the particles and in the as-built materials, as well as oxides, balance of phases (in the case of the super duplex alloy), pores and defects at the micro level in the laser-deposited material, as well as a decrease in the amount of material that actually melts, reducing powder catch efficiency (more than 12% in the worst case scenario) and the initial bead geometry (height and width) that was obtained for the same process parameters when the virgin powder was used (without oxidation and with original morphology of the powder particles). This causes some melting faults, oxides and formation of undesired oxide compounds in the microstructure, and un-balance of phases particularly in the super duplex stainless steel material, reducing the amount of ferrite from 50.1% to 37.4%, affecting in turn material soundness and its mechanical properties, particularly the hardness. However, the Stellite® 21 alloy type can be reused up to three times, while the super duplex can be reused only once without any major influence of the particles’ surface oxidation on the deposited material quality and hardness.

Antifriction characteristics of the magnetron sputtered MoS2 coating of ITER blanket module bolted joints in high vacuum at elevated temperature [formula omitted] =250 °C

The high values of bolt preload force Fa = 90–1200 kN created by the ITER remote handling system can be achieved by using dry coating lubricants such as magnetron sputtering film MoS2 or WS2. An expression was determined to estimate the contact pressure based on the number thread turns and the width of the thread contact area in fastened assemblies that used the Spiralock technology. This study investigated the tribological aspects of the magnetron sputtering MoS2 coating at different thicknesses hc = 6.4–21 μm, contact pressures pa = 20–1200 MPa against the spherical pin (austenitic stainless steel 316L(N)-IG) at elevated temperatures of T = 250 °C in vacuum pv = 10−2–10−3 Pa. Friction data for “humid” and “dry” rectangular specimens with MoS2 coating were obtained and compared. With an increase in the thickness of the coating from 6.4 μm to 21 μm, we obtained a distinct stabilization the friction coefficient of the low friction coating for each given regime of wear that diminished from 0.09 ± 0.010 to 0.05 ± 0.005. The wear mechanism of the “layered MoS2 coating/metal substrate” tribosystem resulted in significant plastic deformation along the sliding direction of the MoS2 solid lubricant as well as microgrooving and microploughing of the coating by the asperities of the flat contact spot of the spherical pin. Regardless of the type of bolted pair alloys used, we concluded that it is necessary to deposit a low friction coating on both the internal and external threads of the ITER blanket module bolted joints that use the Spiralock technology.

Corrosion fatigue crack growth model for aluminum alloys in jet fuel

AbstractAluminum alloys are primary structural materials in aircraft fuel systems, where jet fuel can influence the fatigue crack growth (FCG) behavior of materials. This paper presents a model for calculating the FCG rate of aluminum alloys in jet fuel environment. The model is based on elastoplastic fracture mechanics and revises the interaction terms in the linear superposition model by accounting for the corrosive environment and the crack closure effect. The derivation process of the model is discussed in detail. To validate the efficacy of the model, FCG tests were conducted on three types of aviation aluminum alloys, namely, 2524‐T3, 7050‐T7451, and 7075‐T62 in the jet fuel. The experimental results were compared with FCG rates in the laboratory air environment. Findings indicate that the proposed model effectively captures the primary trends observed in the experimental data. In addition, the failure surfaces of the specimens were observed using a super‐depth‐of‐field optical microscopy system.

Recent Progress on Atmospheric Corrosion of Field-Exposed Magnesium Alloys

It is well known that the poor corrosion resistance of magnesium alloys is a key factor limiting their application. Field exposure is the most reliable means to evaluate the atmospheric corrosion performance of magnesium alloys. This article reviews the field exposure corrosion behavior of magnesium alloys in typical atmospheric environments (including the marine atmosphere, industrial atmosphere, etc.) in recent years. According to the literature review, it was found that there are significant regional differences in the atmospheric corrosion behavior of magnesium alloys, which is the result of the coupling of multiple factors in the atmospheric environment. By investigating the corrosion rate and corrosion products of different types of magnesium alloys in different environments, the corrosion mechanism of magnesium alloys in different environments was summarized. Specifically, environmental parameters such as atmospheric temperature, relative humidity, CO2, and chloride ion deposition rates in the marine atmospheric environment can affect the corrosion behavior of magnesium alloys. The corrosion of magnesium alloys in different industrial atmospheric environments is mainly affected by atmospheric temperature and relative humidity, as well as atmospheric pollutants (such as SO2, CO2, NO2) and dust. This review provides assistance to the development of new corrosion-resistant magnesium alloys.

Study on the influence of geometric parameters of typical titanium alloy power milling tools

Abstract Based on ABAQUS, orthogonal finite element tests were carried out when the number of keyway milling cutter blades was three and four, and the spiral rise angle was 60° and 65°, respectively. The results showed that with the maximum number of blades and spiral rise angle, the milling quality of typical titanium alloy TC4 was greatly improved. The surface roughness decreases, and the effect of spiral lift angle on surface roughness is more significant, which provides a theoretical basis for improving the quality and energy of typical titanium alloy milling tool selection.

Unraveling the passive film characteristic and pitting mechanism of the 7xxx high-strength Al alloy with different microstructures: Experimental and FEM simulation

The pitting mechanism of 7 series high-strength aluminum (Al) alloys (7xxx) is investigated experimentally and numerically (finite element method, FEM) by comparing the characteristics of passive films and pitting kinetics of two types of 7xxx Al alloys. The point defect model (PDM) is used to evaluate the passive film properties in the two varieties of 7xxx Al alloy, and the FEM is employed to calculate the point defect diffusion process in detail. The results reveal that the two 7xxx Al alloys exhibit various microstructures, particularly the 7xxx-1, characterized by a robust (111) fiber texture and a lower proportion of low-angle grain boundaries than the 7xxx-2. The diffusivity D of point defects in 7xxx-1 (3.85 × 10−18–52.74 × 10−18 cm2 s−1) is lower than that in 7xxx-2 (5.47 × 10−18–66.61 × 10−18 cm2 s−1) and the diffusion duration of 7xxx-1 is longer than 7xxx-2, which is closely associated with the rupture of passive film. Additionally, FEM proved that the initial shapes of pits dictate the progression of pitting, manifesting that the shallow dish shape grows laterally while the deep hole shape grows longitudinally.

Evaluating a Fe-Based Metallic Glass Powder as a Novel Negative Electrode Material for Applications in Ni-MH Batteries

Metallic glasses (MGs) are a type of multicomponent non-crystalline metallic alloys obtained by rapid cooling, which possess several physical, mechanical, and chemical advantages against their crystalline counterparts. In this work, an Fe-based MG is explored as a hydrogen storage material, especially, due to the evidence in previous studies about the capability of some amorphous metals to store hydrogen. The evaluation of an Fe-based MG as a novel negative electrode material for nickel/metal hydride (Ni-MH) batteries was carried out through cyclic voltammetry and galvanostatic charge–discharge tests. A conventional LaNi5 electrode was also evaluated for comparative purposes. The electrochemical results obtained by cyclic voltammetry showed the formation of three peaks, which are associated with the formation of Fe oxides/oxyhydroxides and hydroxides. Cycling charge/discharge tests revealed activation of the MG electrode. The highest discharge capacity value was 173.88 mAh/g, but a decay in its capacity was observed after 25 cycles, contrary to the LaNi5, which presents an increment of the discharge capacity for all the current density values evaluated, reached its value maximum at 183 mAh/g. Characterization analyses performed by X-ray diffraction, Scanning Electron Microscopy and Raman Spectroscopy revealed the presence of corrosion products and porosity on the surface of the Fe-based MG electrodes. Overall, the Fe-based MG composition is potentially able to work as a negative electrode material, but degradation and little information about storage mechanisms means that it requires further investigation.

Unravelling the development of preferred crystallographic orientation in dual-phase amorphous/nanocrystalline Zr-V thin films

Dual-phase amorphous/nanocrystalline alloys have been proven to present enhanced properties compared to their amorphous or nanocrystalline single-phase counterparts. These dual-phase materials are typically composed of nanocrystalline cores embedded in an amorphous matrix. In contrast, a new kind of dual-phase metallic films has recently been reported in which cone-shaped crystalline regions evolve as a result of competitive growth between the amorphous and crystalline phases with increasing film thickness. Here, we demonstrate that, unlike typical dual-phase alloys, Zr-V thin films exhibiting crystalline/amorphous competitive growth develop a preferred crystallographic orientation upon growth. Relying on pole figure observations, we uncover the development of a preferred orientation of the (110) crystallographic planes in the growth direction of the film with increasing film thickness. High-resolution transmission electron microscopy analysis reveals that the crystalline regions are formed by nano-branches which grow (110)-oriented. Based on this result, together with scanning and transmission electron microscopy observations, we associate the development of the thickness-dependent preferred orientation to the impingement between cone-shaped crystalline regions. This process triggers a selective growth mechanism that favors the selection of nano-branches growing near the direction of film growth. Our results and analyses provide a step forward in understanding the growth kinetics of dual-phase alloys presenting complex microstructures.

Investigation on the hydrogen absorption and dissociation properties of ball milling CeMg12/Ni/NbF5 type alloy for emergency power supply of fuel cell for meteorological radar station

In this article, in order to investigate the mechanism of action of catalysis on the hydrogenation and dehydrogenation properties of CeMg12-type alloy, the catalysis Ni and NbF5 was been added to prepare the CeMg12/Ni/NbF5 composite materials during ball milling treatment. The results in term of microstructure indicate that part of NbF5 is transformed into low valence NbF4 and helpful for forming MgF2 phase after ball milling treatment, which is advantageous for ameliorating the hydriding and dehydriding performances of experimental alloy. The results of the study from the perspective of hydrogen absorption and desorption performance test show that the increasing NbF5 decreases the enthalpy-value for hydrogen release and the platform pressure for the process of hydrogen releasing of ball-milled alloy, which is good for improving the hydrogen release performance of the alloy. The addition of a certain amount of NbF5 can effectively upgrade the kinetics of hydrogen dissociation of CeMg12-type alloy treated through mechanical ball milling. The alloy with 6 wt.% NbF5 has the best kinetic performance of hydrogen release, corresponding to activation energy can be reduced from 90.86 kJ/mol (0 wt.% NbF5) to 86.41 kJ/mol(6 wt.% NbF5).

Thermal and cyclic performance of aluminum alloy composite phase change microcapsules for high-temperature thermal energy storage

Al alloys are suitable for high-temperature applications such as solar thermal power generation and industrial heat utilization. However, addressing the challenges of high-temperature corrosion and material failure in Al alloys is of paramount importance. In practical industrial applications, there is a need to develop encapsulation techniques applicable to a wider range of Al alloy types and phase change temperature ranges, exploring the universality of the technology and the diversity of application scenarios. In this study, a dual encapsulation was conducted on binary and ternary Al alloys (including Al-Ni, Al-Mg, Al-Si-Mg, and Al-Mg-Zn). Aiming at thermal energy storage, four composite phase change microcapsules (CPCM) were successfully prepared and subjected to material characterization, thermal performance analysis, and thermal cyclic tests in air environments. After 2000 thermal cycles, no cracks were observed on the surface of the four CPCMs, and the microstructure remained intact. The components of the CPCMs maintained good chemical compatibility. Among the four types of CPCMs, the Al-Si-Mg CPCMs exhibited the best thermal cyclic stability, with a latent heat reduction rate of 19.5 % after 2000 cycles. The experimental results indicated that the dual encapsulation strategy was effective for various types of Al alloy PCMs, thereby expanding the application of Al alloys in high-temperature thermal storage. Furthermore, Al alloys with more regular morphology and lower active metal content exhibited better thermal performance and cyclic capability, making them more suitable candidates for high-temperature thermal storage applications.

Microstructure and wear resistance of cold sprayed CoCrFeNi HEA coatings: Influence of powder particle size and spraying temperature

This study focuses on the successful fabrication of three distinct types of CoCrFeNi high entropy alloy (HEA) coatings through cold spray (CS) technology, with an emphasis on analyzing the impact of varying crucial CS parameters (spraying temperature and the range of powder particle size), on the coating's microstructure and tribological properties. Contrasted with conventional thermal spraying techniques, lower operational temperature in CS safeguards the materials from undergoing oxidation or phase transitions that are typically induced by high-temperature conditions. Additionally, the high-velocity impact of particles onto the substrate within CS process triggers plastic deformation, resulting in the creation of coatings that are characterized by heightened hardness, and greater density. Such coatings exhibit significantly enhanced performance and durability. The cocktail effect observed in CoCrFeNi HEA is reflected in a suite of exceptional properties that markedly surpass those exhibited by traditional alloys. Chiefly, this phenomenon is manifested through the alloy's exceptionally high hardness and dense structure, positioning CoCrFeNi HEA as a promising candidate for applications in high-wear scenarios. Experimental outcomes indicate that when smaller powder particles and higher spraying temperatures are employed, the porosity of CSed CoCrFeNi HEA coatings was observed to decrease by nearly an order of magnitude, concomitant with a 22.46% enhancement in microhardness. This improvement in microhardness translates into a significant reduction of over 72% in the wear rate, underscoring the positive correlation between enhanced microstructural integrity and wear resistance properties. By meticulously tuning spraying temperature and powder particle size, the resulting microstructure can be rendered increasingly dense and refined.

Enhanced Strength–Ductility Combination in Laser Welding of CrCoNi Medium-Entropy Alloy with Ultrasonic Assistance

The welded joints of high/medium entropy alloys (H/MEAs) have shown sound mechanical properties, indicating high promise for the industrial application of this new type of metal alloy. However, these joints possess either relatively low strength or low ductility. In this paper, we used ultrasonic-assisted laser welding to weld CrCoNi MEA with the nitrogen as shielding gas. The results showed that the tensile strength of the joint at room and cryogenic temperature is 686 MPa and 1071 MPa, respectively. The elongation at room and cryogenic temperature is 26.8% and 27.7%, respectively. The combination of the strength and ductility in our joints exceeds that of other welded H/MEA joints. We attributed this excellent combination to the refined dendrite, the solution of nitrogen into the matrix, and the low stacking fault energy of the CrCoNi MEA. The findings in this paper not only provide a novel way to weld H/MEAs with high strength and ductility, also are useful for additively manufacturing the high-performance component of H/MEAs.

High-Cycle Fatigue Performance of Laser Powder Bed Fusion Ti-6Al-4V Alloy with Inherent Internal Defects: A Critical Literature Review

The inadequate fatigue performance of Laser Powder Bed Fusion (L-PBF) Ti-6Al-4V alloy, primarily due to intrinsic defects, poses a significant challenge for industrial applications. Internal defects often serve as initiation sites for fatigue cracks, significantly impacting the fatigue life of L-PBF Ti-6Al-4V components. Accurate evaluation of the role of internal defects in fatigue performance and quantitative analysis of influential parameters are crucial for guiding optimal L-PBF manufacturing design. This study aims to critically review recent notable contributions focusing on high-cycle fatigue (HCF) in these alloys, with many of the presented insights being easily transferred to other types of AM alloys. Efforts have been made to identify correlations between fatigue life at various stages and critical internal defects. Key aspects, including microstructure and post-processing treatments, and their effects on HCF have been thoroughly analyzed. The findings enhance the scientific understanding of fatigue performance of L-PBF Ti-6Al-4V alloy and open new avenues for future research.

Ultra-high areal capacity, ultra-long life, dendrite-free sodium metal anode enabled by antimony-based Na-ion conducting artificial SEI layers

Sodium metal (Na) is a promising anode material for Na metal batteries and solid-state sodium batteries, because of its high theoretical capacity, favorable electrochemical potential, and cost effectiveness. Nevertheless, practical applications of sodium metal anode are hindered by uncontrolled dendrite growth owing to chemical instability of the heterogeneous solid electrolyte interphase layer. In this work, we proposed a simple interface modification strategy employing several antimony-based Na-ion conducting solid electrolyte complexes as protective artificial SEI layer over Na metal. The Na-ion conducting interphases are robust and highly Na-ion conductive to attain uniform sodium ion flux with a small overpotential. Importantly, Na anode with antimony sulfide based solid electrolyte SEI layers exhibited the high-rate performance (10 mA cm−2) along with a remarkable capacity of 30 mAh cm−2, and life span of ∼ 1100 h. We observe that replacing the conventional artificial SEI layers, employing alloy type interface with Na-ion conducting solid electrolyte as artificial SEI components will improve the mechanical robustness at high current and high-capacity conditions. The sodium metal batteries employing modified metal anodes and high voltage Na1.2Mn0.8O1.5F0.5 cathode, exhibited excellent stability and high efficiency at 1C rate. Furthermore, the modified metal anodes are well-compatible with Na3SbS4 solid-state electrolyte, and the symmetrical solid-state battery exhibited a stable interface. Our strategy holds significant promise and has the potential for widespread application in theadvancement of high-energy sodium metal batteries and solid-state sodium batteries.

Bond strength and interfacial analysis of six CoCr alloys made by conventional casting and selective laser melting.

To investigate the effects of the elemental composition and the manufacturing process of cobalt chromium-molybdenum (CoCr-Mo), cobalt chromium-tungsten (CoCr-W), and CoCr-Mo-W alloys on metal-ceramic bond strength. Six CoCr-based alloys were included in this study, a were classified into three different groups depending on their elemental composition (Ν = 10, for each group). The first group had molybdenum (Mo) as the third alloying element, the second group contained tungsten (W) (without Mo), and the third group included both alloying elements. The groups were further divided by the manufacturing process (casting or selective laser melting, SLM). Interfacial analysis was carried out using backscattered electron imaging (BEI) and energy-dispersive X-ray microanalysis (EDX) operating in line scan mode. The metal-ceramic bond strength was tested by a 3-point bending test according to the ISO 9693 requirements. The fracture mode of all specimens was examined under a stereomicroscope. The bond strength results were statistically analyzed by 2-way ANOVA and Tukey's multiple comparison post hoc test (a = 0.05). A continuous interface with the porcelain was found without pores, debonding areas, or other defects. Of the major elements found at the interface, Co showed the highest diffusion rate, while titanium (Ti) had the lowest diffusion rate. No statistically significant differences were identified in metal-ceramic bond strength either among materials or between manufacturing processes. The fracture mode was found to be cohesive for all specimens. The metal-ceramic bond strength is independent of the current CoCr alloy type and manufacturing process when comparing conventional casting and SLM. Interfacial analysis revealed no differences between the tested groups.

Hot deformation behavior and microstructural evolution of a new type of 7xxx Al alloy

Optimizing the thermal deformation parameters of Al alloys is beneficial for achieving grain refinement, avoiding microscopic defects in materials, and significantly enhancing the mechanical properties of Al alloys. In this study, the hot deformation behavior of a new type of 7xxx Al alloy was investigated through hot compression tests at strain rates of 10−3-1 s−1 and temperatures of 250–420 °C. The constitutive equation was successfully established using the hyperbolic sine form of the Arrhenius equation, accurately describing the flow stress. The hot processing map was obtained by overlaying the power dissipation map and the instability map, determining the optimal hot working parameters to be in the range of 325–373 °C, 0.45–1 s−1. In the safe region, dynamic recovery (DRV) and dynamic recrystallization (DRX) were predominant. The instability in the low-temperature region was attributed to the grain boundary pinning effect caused by grain boundary precipitation, while the instability in the high-temperature region was associated with local shear bands induced by uneven plastic strain. The hot processing map establishes a good connection with the microstructural evolution of the new type of 7xxx Al alloy under different hot deformation parameters.

Corrosion resistance and passive film stability of laser direct energy deposited TiVZrNbAl lightweight multi-principal element alloy

This work reports the corrosion behaviour of a novel laser direct energy deposited Ti45V30Zr12Nb12Al1 lightweight multi-principal element alloy (MPEA) in a 0.6 M NaCl solution. The MPEA exhibits superior corrosion resistance to typical titanium alloys, including Ti80. Its excellent corrosion resistance is attributed to a passive film with bipolar semiconducting behaviour and an amorphous structure. This unique feature inhibits anion permeation from the electrolyte and cation dissolution from the passive film. Further analyses revealed that Nb alloying effectively reduces the point defect density in the passive film, enhancing its ability to resist attacks by chloride ions.