Thermal Mechanical Properties Research Articles

Experimental study of the effect of the addition of Posidonia Oceanica fiber on the thermal and acoustic insulation properties of plaster

In this work, plaster and natural Posidonia Oceanica (PO) fibers are combined to create a composite material that was recently produced. This work’s primary objective is to assess the mechanical and thermophysical performance of the composite material in order to determine whether or not it may be used as a thermal and acoustic insulation material in buildings. For this end, prismatic and parallelepipedic specimens of different dimensions were made with fiber percentages ranging from 0% to 20%. In addition, parallelepiped panels (600 mm × 600 mm × 40 mm3) were also prepared containing 10% of PO fibers. Mechanical properties (flexual strength, compressive strength), thermal properties and sound absorption coefficient were investigated. For each test specimen, the density was calculated for a proportion of fibers ranging from 0% to 20%. The results indicated a marked improvement in the compressive and flexural strength of the fiber-reinforced mixtures. This improvement is respectively 14.5% and 33.8% for mixtures containing 10% of PO fibers. Additionally, the addition of PO fibers significantly decreases density (by 40.5%), thermal conductivity (by 68.5%) and thermal diffusivity (by 36.9%) of the different mixtures. The ideal mechanical characteristics are attained when 5%–10% of the volume is made up of Posidonia Oceanica fibers. The results of the sound absorption coefficient test show that the mixture of plaster with 10% fibers has a good sound absorption coefficient of 0.78 for high frequencies between 1000 Hz and 4000 Hz. This work has shown conclusively that the incorporation of PO fibers, up to a maximum of 10% with plaster, makes it possible to obtain a lightweight composite that can potentially be used as a new insulating construction material.

The Effect of Diphenylphosphate Intercalated Magnesium Aluminum Lanthanum Hydrotalcite on the Thermal Stability and Mechanical Properties of Poly(Vinyl Chloride)

The Effect of Diphenylphosphate Intercalated Magnesium Aluminum Lanthanum Hydrotalcite on the Thermal Stability and Mechanical Properties of Poly(Vinyl Chloride)

Enhancing the cryogenic performance of superconducting magnet encapsulation resins with hyperbranched polymers: A molecular dynamics simulation and experimental study

Epoxy resin (EP) plays a crucial role in safeguarding superconducting magnets. One of the major concerns related to its usage is its inherent susceptibility to cracking under cryogenic temperatures and the strong electromagnetic forces experienced during the operation of superconducting magnets. In this study, we utilize molecular dynamics (MD)simulation and cryogenic experiments to conduct a comprehensive investigation aimed at gaining a profound understanding of the cryogenic toughening mechanism in hyperbranched polymers-toughened (HBPs) EPs. Five different crosslinking models of EP composites were established by MD simulations. The performance parameters obtained from the MD simulation calculations are highly consistent with the experimental results, which included the glass transition temperature, coefficient of thermal expansion, mechanical properties, free volume and atomic mean square displacement. Moreover, the relationship between structural changes and properties of the MD models was investigated. This research method provides a new avenue of exploration for superconducting magnet encapsulation resin materials.

Effect of Channel Shape on Heat Transfer and Mechanical Properties of Supercritical CO2 Microchannel Heat Exchanger

The heat exchanger plays a key role in the S-CO2 power cycle of power generation systems based on waste heat and has a large impact on their cost control and compactness. In this paper, we take the channel shape of a microchannel heat exchanger as the research object and combine orthogonal tests and numerical simulation, taking the microchannel cross-section length/short-axis ratio, volume ratio and filling rate as independent variables, to numerically study multi-channel thermal–fluid–solid coupling and explore the effects of different microchannel cross-section length/short-axis ratios, volume ratios and filling rates on the thermal hydraulic and mechanical properties of the heat exchanger. The results show that a change in the channel volume ratio has a greater impact on the thermal hydraulic performance of the heat exchanger and that its heat transfer performance is only marginally affected by a change in the channel filling rate. Additionally, when other geometric parameters are kept to a certain level, the closer the shape of the channel is to a circle, the better its mechanical properties are. Within the range of permissible designs, a change in the channel volume ratio does not have an obvious impact on the mechanical properties of the microchannels, while the channel filling rate has the most significant impact. The most significant effect of the channel filling rate on the mechanical properties occurs through the channel volume ratio.

Modeling and Optimization of Thermal Transfer and Mechanical Properties of Bio-composite Using Response Surface Methodology

Modeling and Optimization of Thermal Transfer and Mechanical Properties of Bio-composite Using Response Surface Methodology

Flexible hexagonal boron nitride@liquid metal/polydimethylsiloxane composites with excellent thermal conductivity and superior mechanical properties

AbstractHexagonal boron nitride (h‐BN) has a layered lattice structure, high intrinsic thermal conductivity, and good chemical stability, and it has a promising applications in thermal management materials. However, poor interfacial compatibility and dispersion of BN flakes in the polymer matrix cause thermal contact resistance and gaps, directly impairing the performance of the composites and limiting their thermal conduction applications. Herein, the P‐BN@LM/PDMS thermally conductive composites with superior mechanical properties were fabricated by incorporating dopamine and liquid metal (LM) into BN flakes. The dopamine self‐polymerizes to form polydopamine (PDA) on the BN surface, denoted as P‐BN, which effectively improves interface compatibility and dispersion. The LM attaches to the functionalized P‐BN surface by mechanical grinding, acting as a bridge between adjacent BN flakes to enhance the integrity of the thermal conductive network within the composites. The coordination between P‐BN and LM increases interface strength, effectively improving mechanical performance. Hence, the P‐BN@LM/PDMS composites exhibit excellent thermal conductivity (4.0 W/mK) and an enhancement factor of 1373%, which is 2.22 times that of BN/PDMS composites with the same 30 wt% loading. Additionally, the composite shows superior tensile strength (2.11 MPa) and elongation at break (121%), representing 441% and 203% improvements compared with pure polydimethylsiloxane (PDMS). The P‐BN@LM/PDMS composites, with significant advantages in thermal conductivity and mechanical properties, are promising for future applications as flexible thermal interface materials in thermal management.Highlights The P‐BN@LM/PDMS composites exhibit excellent thermal conductivity (4.0 W/mK) and an enhancement factor of 1373%, making them promising for future applications as flexible thermal interface materials in thermal management. The P‐BN@LM/PDMS composites present a superior tensile strength (2.11 MPa) and elongation at break (121%). PDA formed by the self‐polymerization of dopamine on the BN surface effectively enhances interfacial compatibility and dispersion. LM attaches to the functionalized BN surface through mechanical grinding, acting as a bridge between adjacent BN flakes, thus enhancing the integrity of the thermal conductive network within the composites.

Preparation and mechanism research on hydrophobic coupling modification of HTV silicone rubber

Neat high-temperature vulcanized silicone rubber (HTV SR) showed bad hydrophobicity due to the existence of a large number of inorganic reinforcing fillers on its surface, which affected its security application in outdoor insulation systems. In this work, hydrophobic silane chains were grafted onto the surface of inorganic particles on the skin layer of HTV SR by a one-step coupling modification to improve its hydrophobicity. The effects of coupling agent types and coupling reaction conditions on the hydrophobicity of HTV SR were investigated. It was determined that the perfluorooctane trichlorosilicon with a large number of low surface energy fluorine atoms was the preferred coupling agent. The contact angle of HTV SR was increased by 15.70% when the optimal coupling reaction conditions were determined to be a reaction temperature of 60°C, a reaction time of 4 h, and an amount of coupling agent of 0.5%. The study found that both etching reaction and grafting reaction occurred during the whole coupling modification process, which led to the disappearance or decrease of a lot of holes on the HTV SR surface. After the fluorination coupling reaction, the surface of HTV SR became smooth and dense that led to the decrease of water absorption. The result of Fourier-transform infrared spectroscopy analysis showed the formation of C-F bond in HTV SR after fluorination modification, and the energetic dispersive spectroscopy analysis showed that the fluorine content on the surface of the fluorinated HTV SR increased significantly. Moreover, the stability analysis showed that the fluorinated HTV SR still had a good thermal stability and mechanical property stability.

Modification of biodegradable thermoplastic cassava starch/kapok fiber incorporated by tartaric acid and processed by compression molding technique

Thermoplastic starch has been attracted due to its availability, biodegradability, and processability. However, its poor tensile properties, high hydrophilicity and lack of antibacterial activity are still the major concerns for many applications. In current study, several thermoplastic cassava starch samples (THPCS), reinforced with kapok (KP) fibers and modified by varying levels of tartaric acid (TA), a natural organic acid, were prepared to enhance their limitations. All samples were mixed and shaped using an internal mixer and a compression molding machine, respectively. The modified THPCS samples were characterized using analytical techniques such as FTIR, SEM and TGA. Morphology, water uptake, mechanical properties, biodegradability, and antimicrobial performance of various samples were also evaluated. IR peak positions of O–H stretching as well as O–H bending were clearly observed for shifting to lower wavenumbers with the addition of KP fibers or KP fibers/TA, indicating of new H-bond formation. In addition, the use of KP fibers caused the enhancement of mechanical strength and thermal properties including the reduction of water uptake. Moreover, THPCS/KP fiber sample modified by TA presented surface smoothness, good biodegradability, and antibacterial performance against both Staphylococcus aureus and Escherichia coli.

Preparation of core-shell melamine cyanuric based flame retardant for improving comprehensive performance of polyamide 56

The preparation of flame retardant PA56 material with superior thermal stability, melt-drop resistance, and mechanical properties has been challenging in industry. Herein, we prepared a core-shell MCA-based flame retardant (BP-MCA) for PA56 via the hydrogen bond self-assembly and solvent exchange strategies. The hydrogen bond self-assembly strategy modulates the morphology of MCA-based flame retardant. The solvent exchange strategy further improves the dispersion, and char-forming properties of flame retardant. Compared with PA56, PA56/BP-MCA achieves the UL-94 V-0 rating, LOI value of 32.5 % and THR value of 55.2 MJ/m2. Besides, PA56/BP-MCA exhibits superior mechanical properties due to the larger aspect ratio and better dispersion of BP-MCA.

Effects of soldering temperatures and composition on the microstructures and shear properties of Sn58Bi-xSAC0307/ENIG solder joints

PurposeThis paper aims to systematically study the effects of reflow temperature and SAC0307 (SAC) content on the micromorphology and mechanical properties of Sn58Bi-xSAC0307 composite solder joints to meet the requirements of high integration and low-temperature packaging of devices and provide references for the application of composite solder joints.Design/methodology/approachSn58Bi and SAC0307 solder paste was mechanically mixed in different proportions to prepare Sn58Bi-xSAC0307/ENIG solder joints. The thermal properties, microstructure and mechanical properties of the composite solder joints were studied.FindingsAs SAC content in the solder increases, the balling temperature of SnBi-SAC solder gradually increases. The addition of SAC alloy reduces the grain size of large Bi-rich phase, and there are small-sized dispersed Bi and Ag3Sn particles in the bulk solder. The intermetallic compounds composition of the SnBi-xSAC/ENIG solder joint changes from Ni3Sn4 to (Ni, Cu)3Sn4 and (Cu, Ni)6Sn5 with SAC increasing. As the soldering temperature increases, the strength of all solder joints shows a rising trend. Among them, the shear strength of SnBi-20SAC solder joints at a reflow temperature of 150°C is approximately 37 MPa. As the reflow temperature increases to 250°C, the shear strength of solder joints increases to approximately 67 MPa.Originality/valueThis study provides a reference for the optimization of low-temperature solder composition and soldering process under different package designs.

High Frequency Breakdown Characteristics of Alumina Filler Content Epoxy Resin

Power electronic transformers have high insulation frequency and compact insulation structure, and insulation performance is one of the main factors restricting their further development. Epoxy resin is an important insulating material in the electrical industry, its thermal conductivity and mechanical properties can not meet the needs of high-frequency transformers, usually metal oxide (Al2O3, etc.) is added to form composite insulation material. It is of great reference value for the insulation design of power electronic transformer to study the insulation performance of composite insulation materials with different filler content ratio under high-frequency AC. The effects of power supply frequency and alumina filler content on the breakdown performance of the composite were investigated experimentally. The results show that the breakdown voltage of pure epoxy resin decreases exponentially with frequency. At any filler content, the breakdown voltage of epoxy resin decreases with the increase of frequency, and the decreasing trend gradually slows down when the frequency increases from 50Hz to 1000Hz, and the decreasing trend gradually increases when the frequency increases to 2000Hz. The breakdown voltage of epoxy resin showed a down-rise-down trend with the increase of filler content, and the effect of filler content on breakdown voltage gradually weakened with the increase of frequency.

Mechanically robust and thermal-insulated polyimide aerogel films by polymerization-regulated strategy for flexible thermal protection

The development of flexible and foldable aerogels for thermal protection in harsh environments has been a long-term challenge as high porosity and weak interface connection can result in typical brittleness. Herein, a remarkable polymerization-regulated strategy was proposed to prepare polyimide (PI) aerogel films with high flexibility and efficient thermal insulation in extreme temperatures by using a facile phase-separation (PS-PI films) method. The polymerization degree of monomers was innovatively used to regulate the flexibility and mechanical properties of PS-PI films by slightly regulating the proportion of monomers. The results showed that the PI aerogel film realized the transition from brittleness to high flexibility, and the tensile strength and fracture strain of PS-PI films were increased by 3 times (11.7 MPa) and 4 times (18.7 %), respectively. Besides, a finite element model was established to analyze the tensile deformation process, revealing the destruction mechanism of aerogel film. The prepared PS-PI film also exhibited robust mechanical properties and efficient thermal insulation properties at extreme temperatures (−130 to 300 °C). The developed PS-PI film possessed high flexibility and efficient thermal-insulated performance at extreme temperatures, which could be a potential candidate for thermal protection in aerospace, energy, and buildings.

One-Step Synthesis of Graphene-Covered Silver Nanowires with Enhanced Stability for Heating and Strain Sensing.

Solution-processed silver nanowire (AgNW) networks have been considered as promising electrode candidates for next-generation electronic devices. However, they suffer from poor thermal and electrical stability and low mechanical properties, hindering their practical applications. In this work, graphene nanosheets are successfully introduced into AgNW via a facile one-step solvothermal process. Benefiting from increased conductive paths, the resultant AgNW/graphene films exhibit high electrical conductivity. More importantly, the interlocking NW morphology can be maintained under high temperature and applied voltage due to suppressed Ag migration, which is enabled by the introduction of graphene. This feature leads to enhanced thermal and electrical stability, making them suitable for use as transparent heaters. Furthermore, the composite films present excellent mechanical performance, and negligible resistance change is observed after 10 000 repeated bending cycles. To demonstrate their feasibility toward sensor applications, sandwiched strain sensors are designed, which can endure larger tensile strains and show higher sensitivity and repeatability compared with pure AgNW-based device. Furthermore, various hand gestures can be easily recognized by the resultant sensors based on unique combinations of sensing response. This work not only provides a low-cost method to realize large-scale synthesis of AgNW/graphene composites but also offers guidance to prepare high-performance electrodes for advanced electronics.

Reinforcing Efficiency of Recycled Carbon Fiber PLA Filament Suitable for Additive Manufacturing

The use of 3D printing technology for manufacturing new products based on sustainable materials enables one to take advantage of secondary raw materials derived from recycling. This work investigates the structural performances of 3D printing composite filaments based on polylactic acid (PLA), as a matrix, reinforced by recycled carbon fiber (rCF). Carbon fibers were recovered from industrial scraps by a patented thermal process and used to produce thermoplastic composite filaments for additive manufacturing without any additional treatment and additives. The influence of the recovered carbon fiber (rCF) content on the thermal properties, mechanical properties and microstructure of the composites was studied in the range of 3–20 wt%. The recorded TGA curves exhibited a one-stage weight loss within the temperature range 290–380 °C for all samples and the residual rCF content was in good agreement with the theoretical fiber loading. The Young modulus of the extruded filaments strongly increased below a critical content (5 wt%), while at higher content the improvement was reduced. An increase in the storage modulus of 54% compared to neat PLA 3D printed sample resulted in a printed specimen with a higher rCF content. SEM images highlighted a strong rCF prevailing alignment in the direction of the extrusion flow, creating almost unidirectional reinforcement inside the filament. These findings suggest that homogeneous composite filaments reinforced with well-dispersed recycled CF without additional chemical modification and additives are suitable materials for additive manufacturing. The effect of rCF topological distribution within the material on the mechanical performances has been discussed, highlighting that the isolated fibers could efficiently transfer loads with respect to the percolated 3D network and have been correlated with the microstructure.

Effect of Viscosity and Air Gap within the Spinneret on the Morphology and Mechanical Properties of Hollow-Fiber Polymer Membranes for Separation Performance.

Hollow-fiber membranes for nanofiltration were prepared from the blending of Poly (ethylene glycol) (PEG) with Poly (vinyl chloride) (PVC) with different PEG molecular weights (400 and 4000 g/mol) and PVC via a dry/wet spinning process. In the spinning process, the effects of air gap, wind-up speed, dope extrusion rate, and bore extrusion rate were examined. In addition, the different lengths of the center tube, which acted as the inner-side fiber diameter during the preparation of hollow-fiber membranes, were studied. This research was investigated in order to observe the morphological, dielectric, and dynamic mechanical thermal properties to identify a suitable preparation of a hollow-fiber membrane for feasible applications. The morphology of the PVC-580 blended PEG-400 5 weight percent hollow-fiber membrane was seen to have a dense skin on both the inner and outer fiber surface, along with a suitable dope viscosity. Moreover, it offered finger-like substructures that could provide a high applicable feed-stream permeability and selectivity. Finger-like substructures were present on the near inner fiber surface at the controlled center-tube length of 0.3 cm, more so than at the center tube of 1 cm. This was because the solvent and non-solvent in the lumen tube exchanged more quickly than they did in the coagulant bath. The effect of the wind-up speed during the spinning process was significantly influenced by an affordable hollow fiber that can be indicated by the drawing ratio (λ). It was found that the drawing ratio of 3.3 showed a thickness thinner than 2.6 and 2.0, respectively. In summary, a controlled wind-up speed, an acceptable dope viscosity, and-most importantly-an agglomerated time resulted in membrane preparation.

Fabrication of Si3N4 ceramics with improved thermal conductivity by carbothermal reduction and two‐step sintering

AbstractSi3N4 ceramics with improved thermal conductivity and mechanical properties were prepared by carbothermal reduction and two‐step sintering. The addition of 2 wt% C led to the development of an intergranular phase YNSiO2 with reduced oxygen content. Notably, setting the pre‐sintering temperature at 1450°C promoted the formation of a rough bimodal morphology within the Si3N4 ceramics. Furthermore, an extended holding period at 1850°C resulted in additional grain growth and the elimination of intergranular phases. The Si3N4 specimens produced at 1450°C for 3 h followed by 1850°C for 8 h, incorporating 2 wt% C, exhibited a notable continuity between Si3N4 grains. The thickness of the grain boundary layer was only about 1 nm, and the N/O atomic ratio of the intergranular phase was measured to be 0.42. Consequently, the resulting thermal conductivity, flexural strength, and fracture toughness of Si3N4 specimens were found to be 101 W·m−1·K−1, 712 ± 29 MPa, and 7.7 ± 0.2 MPa·m1/2, respectively. Compared with samples without C additive and directly sintered at 1850°C for 8 h, the Si3N4 specimens produced in this work showed a significant increase of more than 50% in thermal conductivity and about 17% in fracture toughness.

The investigation of the mechanical thermal and physical properties of using waste toner/MCC/old newspaper fiber in polypropylene hybrid composites

AbstractIn this study, the effects of polypropylene (PP) composites produced by adding 10% old newspaper fibers (ONP), 5% microcrystalline cellulose (MCC), 3% polypropylene carbonate (PPC), and waste toner from 1% to 4% on the mechanical properties, physical properties, morphological, and thermal properties were investigated. According to the FTIR‐ATR and SEM‐EDS analysis results, it was determined that a significant part of the waste toner used in the study consisted of polystyrene co‐acrylate, and the remaining part consisted of carbon black and trace amounts of silicate. In the research, it was determined that the flexural and tensile strengths of MCC/ONP/PP composites containing 1% waste toner and 3% PPC increased by 13% and 46%, respectively, compared to the control sample. Additionally, the samples with the lowest water absorption values were measured in composites containing 1% waste toner and 3% PPC. The highest crystallinity value (50.75%) was obtained with the use of 1% waste toner and 3% PPC in MCC/ONP/PP composites. However, with waste toner usage above 1%, the mechanical, thermal properties, and water absorption rate have slightly decreased. As a result of the study, it was concluded that up to 1% waste toner with 3% PPC can be used successfully in MCC/ONP/PP composites.

Transient behavior of oxide fuels with controlled microstructure and Cr2O3 additive

Microstructure and Cr2O3 doping profoundly impact the thermal-mechanical properties and fracture of oxides fuels. It is a challenge to study the transient behavior of nuclear fuels under loss-of-coolant-event (LOCA). In this study, the crack behavior of UO2 pellets with controlled grain structure and Cr2O3 doping was tested with rapid power ramping (300−900 °C per min) mimicking a prototypical LOCA heating profile. Dense micron-sized UO2 pellets display well-maintained integrity without cracking with the ramping up to 1500 °C at a heating rate of 8 °C per second. Fracture occurs in both pure and Cr2O3-doped dense nano-sized UO2 pellets. The Cr2O3 doped oxide fuel pellet with a larger grain size (~ 22.2 μm) displays the best performance under LOCA testing due to its highest thermal conductivity under high temperature. FEA calculations suggest a temperature gradient across the fuel pellet during transient testing, resulting in residual stress and cracking, which can be correlated with their thermal-mechanical properties.

Synthesis of a green functional carbon dioxide‐based polycarbonate using bio‐based monomers

AbstractA PPC‐dodecyl glucoside (PPC‐APG) polymer was synthesized by the terpolymerization of carbon dioxide (CO2), propylene oxide (PO), and the bio‐based monomer APG for the first time. The thermal stability and mechanical properties of PPC‐APG were significantly improved compared with those of conventional polypropylene carbonate (PPC), and its glass transition temperature (Tg) was increased by 14°C compared with that of PPC. The 5% heat loss temperature (Td,−5%) and total heat loss temperature (Td,max) of PPC‐APG were increased by 89.1 and 92.1°C, respectively, compared with those of PPC. The tensile strength of PPC‐APG was increased to 25.6 MPa, its elongation at break was decreased to 125.1%, and its thermal elongation and permanent deformation were reduced to 97.2% and 62.9%, respectively, which improved the processability of the material. In addition, the introduction of bio‐based monomers also rendered PPC‐APG functional, and its surface tension reached a maximum of 61.3 mN/m at a concentration of 0.05 g/mL, with a good degradability. The higher surface tension and enhanced degradability of PPC‐APG indicate its potential for application as a plastic printing substrate.

Asymmetric Kinetic Resolution Polymerization of Racemic Lactide Mediated by Axial-Chiral Thiourea/Phosphazene Binary Organocatalyst.

Asymmetric kinetic resolution polymerization (AKRP) provides an ideal way to obtain highly isotactic polylactide (PLA) with superior thermal-mechanical properties from racemic lactide (rac-LA). However, the development of a new catalytic system with concurrent high activity and selectivity at ambient temperature remains a great challenge. Here, a series of simple and effective binary organocatalytic pairs containing axial-chiral thioureas and commercially available phosphazene bases were designed. These chiral binary organocatalytic pairs allow for both high polymerization activity and moderate enantioselectivity for AKRP of rac-LA at room temperature, yielding semi-crystalline and metal-free stereoblock PLA with a melting temperature as high as 186 °C. The highest kinetic resolution coefficient (krel) of 8.5 at 47% conversion was obtained, and D-LA was preferentially polymerized via kinetic resolution with a maximum selectivity factor (kD/kL) of 18.1, indicating that an enantiomorphic site control mechanism (ESC) was involved.