Stainless Steel Substrates Research Articles

Improvement of AISI 316L laser cladding properties by high-frequency vibration process

In the present paper, a unique laser cladding-assisted high-frequency vibration device was applied to prepare the AISI 316L cladding layer by laser cladding on the surface of the AISI 316L stainless steel substrate. The macroscopic morphology, microstructure, microhardness, and wear resistance of the cladding layer were analyzed by optical microscope, scanning electron microscope, Vickers microhardness tester, friction and wear tester, and three-dimensional optical profiler. The laser cladding-assisted high-frequency vibration device uses a high-frequency oscillator with a fixed frequency (20 KHz) to transfer vibration energy through the probe in contact with the substrate and close to the molten pool. This paper explores the effect of different laser powers on the dilution rate of the cladding layer, compares and observes the cross-sectional morphology and microstructure of the cladding layer with and without high-frequency vibration, and analyzes the reasons for the different results.

The key role in the structure and properties of a novel CrNiTiMo high-entropy alloys films prepared by magnetron sputtering: Bias voltage

In this study, CrNiTiMo high-entropy alloys films were prepared on 304 stainless steel and silicon wafer substrates by direct current magnetron sputtering and the effects of bias voltages (0 to −200 V) on microstructure, chemical composition, hardness and corrosion resistance were investigated. The results showed that the surface of the CrNiTiMo HEAs films exhibited equiaxed nanoparticles and are composed of uniformly distributed Cr, Ni, Ti, and Mo elements. Meanwhile, the films developed a columnar structure and formed a biphasic structure with body-centered cubic solid solution and amorphous phases. The roughness decreased and then increased with increasing bias voltage, and the film deposited at −50 V had the lowest roughness (1.02 ± 01 nm), which also had a maximum hardness of approximately 9.52 ± 0.2 GPa and a maximum elastic modulus of approximately 187 ± 6 GPa. In addition, all films showed better corrosion resistance compared to 304 stainless steel substrates at 3.5 wt% NaCl solution. The corrosion current density (icorr) of the films decreased and then increased with increasing bias voltages and reached the lowest icorr of about 2.49 × 10−8A/cm2, indicating that the films deposited at a bias voltage of −50 V had the best corrosion resistance. These was attributed to the formation of the passivation films mainly composed of TiO2 and Cr2O3 and the improvement of the surface quality of the film as well as the refinement of the columnar structure and particles.

Enhanced Synaptic Characteristics Under Applied Magnetic Field in V2O5/NiMnIn Based Switching Device for Neuromorphic Computing

The present study reports a memory structure Al/V2O5/NiMnIn on a flexible stainless-steel (SS) substrate for neuromorphic applications. The fabricated device exhibits gradual SET and RESET switching characteristics with an OFF/ON resistance ratio of ~100, good consistency of 4500, and excellent data retention capability up to 3000 s. The current-voltage (I-V) study supports an Ohmic conduction mechanism in the low resistance state (LRS). In contrast, the trap-controlled modified space charge conduction mechanism demonstrated the high resistance state (HRS). The resistance versus temperature measurement (R-T) in the LRS and HRS of the device signifies that oxygen vacancies form the conduction filament. We further analyze the synaptic functioning by applying identical consecutive voltage pulses, and the device's conductance change has been observed. These characteristics show a good representation of the biological memory synapse in terms of the artificial memory device. Long-term potentiation (LTP) and long-term depression (LTD) show nonlinear and asymmetery behavior, which is substantial for neuromorphic applications. A considerable shift in LTP and LTD was detected by applying external temperature and magnetic field. This is explained via temperature and magnetic field strain in the functional NiMnIn bottom electrode of the fabricated device. The mechanical flexibility of the memory structure was tested by exploring the switching characteristics with various bending angles and bending cycles. Therefore, the present study offers new avenues for flexible devices with high data storage capability for futuristic neuromorphic applications.

Preparation of Ordered Nanohole Arrays by Two-Step Anodization of Austenitic Stainless Steel Substrates.

An anodic oxide film with a regular pore arrangement was formed by the two-step anodization of an austenitic stainless steel (JIS SUS304) substrate. In this study, we determined the anodization conditions under which the pore arrangement in the anodic oxide film became self-organized. After removing the anodic oxide film formed by the first anodization with a mixture containing CrO3 and HF, the residual substrate was anodized under the same conditions as those in the first anodization. As a result, we found that it was possible to form an anodic oxide film with pores arranged in a regular pattern from the surface to the bottom. This is the first report on the formation of anodic oxide films with ordered nanohole array structures by the two-step anodization of austenitic stainless steel. The interpore distance of the resulting nanohole array structures can be controlled by changing the anodization conditions. By measuring the capacitance of the anodic oxide film, we confirmed that its properties depended on the heat-treatment temperature and pore depth. In addition, no significant decrease in the capacity of anodic oxide films with ordered nanohole array structures was observed, even when the scan rate of the cyclic voltammogram measurement was increased. This is considered to be because the cylindrical pores facilitate ion diffusion to the bottom of the holes. Anodic oxide films obtained by the anodization of austenitic stainless steel substrates can be applied as electrodes for capacitors.

Effect of Stainless Steel Substrate Preparation on the Adhesion Strength and Morphology of Electrophoretically Deposited Sodium Alginate Coatings

In this study, the influence of various mechanical and chemical surface treatments on the adhesion strength and surface properties of sodium alginate coatings electrophoretically deposited (EPD) on 316L stainless steel substrates was investigated. XPS and TEM results revealed the presence of oxide layers containing elements from the substrates, with thicknesses varying from 1 to 45 nm, depending on the treatment used. Most substrates exhibited high roughness and hydrophilic properties (CA with water 62.8–82.6 deg). Sodium alginate coatings with uniform morphology were deposited with the same process parameters, i.e., 5 V and 300 s. The surface topography of the coatings was closely related to that of the substrate on which they were deposited. All coatings exhibited higher hydrophilicity (CA with water 29.5–49.7 deg) compared to the substrates (CA with water 62.8–82.6 deg). The coatings on the etched and anodized substrates demonstrated the highest adhesion strength (class 4B), attributed to the very low oxide layer thickness and the specific substrate surface topography. Mechanical interlocking was identified as the primary adhesion mechanism for these coatings. This work provides insight into optimizing surface treatments for improved adhesion of sodium alginate coatings to stainless steel substrates widely used for temporary bone implants. The results obtained will also be helpful in providing high adhesion of sodium alginate-based composite coatings to steel substrates.

Hot Embossing to Fabricate Parylene-Based Microstructures and Its Impact on the Material Properties.

This study aims to establish and optimize a process for the fabrication of 3D microstructures of the biocompatible polymer Parylene C using hot embossing techniques. The different process parameters such as embossing temperature, embossing force, demolding temperature and speed, and the usage of a release agent were optimized, utilizing adhesive micropillars as a use case. To enhance compatibility with conventional semiconductor fabrication techniques, hot embossing of Parylene C was adapted from conventional stainless steel substrates to silicon chip platforms. Furthermore, this adaptation included an investigation of the effects of the hot embossing process on metal layers embedded in the Parylene C, ensuring compatibility with the ultra-thin Parylene printed circuit board (PCB) demonstrated previously. To evaluate the produced microstructures, a combination of characterization methods was employed, including light microscopy (LM) and scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and Fourier-transform infrared spectroscopy (FTIR). These methods provided comprehensive insights into the morphological, chemical, and structural properties of the embossed Parylene C. Considering the improved results compared to existing patterning techniques for Parylene C like plasma etching or laser ablation, the developed hot embossing approach yields a superior structural integrity, characterized by increased feature resolution and enhanced sidewall smoothness. These advancements render the method particularly suitable for diverse applications, including but not limited to, sensor optical components, adhesive interfaces for medical wearables, and microfluidic systems.

Effect of bias voltage on the structure and properties of CoCrFeNi high entropy alloy thin films prepared by magnetron sputtering

In this study, CoCrFeNi high entropy alloy thin films were prepared on 304 stainless steel and single crystal Si substrates using the direct-current magnetron sputtering process under different bias voltages. The effects of these bias voltages on the film micrographs, phase structure, surface roughness, corrosion resistance, and mechanical characteristics of thin films were studied by a scanning electron microscope, transmission electron microscope, X-ray diffractometer, atomic force microscope, electrochemical workstation and nanoindentation tester, respectively. The results indicated that all films exhibited equiaxed nano-scale grains and developed a columnar structure. Fe, Co, Cr, and Ni were uniformly dispersed in all films and all films displayed face centered cubic solid solution (FCC). At a bias voltage of 0 V, the CoCrFeNi HEAs film formed a FCC single phase. With increasing bias voltage, the crystallinity decreased and then increased, reaching the worst crystalline state at bias voltage of −200 V due to the fact that the structure of the film was composed of FCC nanocrystalline and amorphous biphasic structure. Meanwhile, the surfaces of the film prepared at bias voltage of −200 V exhibited the densest structures and the least roughness, with grain sizes reaching a minimum value of approximately 10 nm. In addition, columnar grains of the film prepared at a bias voltage of −200 V displayed the densest state and had the least size, thus this film displayed the best corrosion resistance of a minimum value 1.51 × 10−7 A/cm2, a maximum hardness of approximately 11.18 ± 0.2 GPa and a maximum elastic modulus of approximately 193 ± 2.8 GPa. The passivation films of CoCrFeNi HEAs films were mainly composed of Cr2O3.

Investigation of the growth kinetics of Streptococcus mutans bacteria on Zr-C coating surfaces deposited on 316L stainless steel substrates

The conducted research aims to describe the kinetics of Streptococcus mutans bacteria growth on the surface of Zr-C coatings with varying carbon content deposited on 316L medical-grade stainless steel substrates.The coatings were deposited using the MS PVD (Magnetron Sputtering Physical Vapour Deposition) technique at a constant temperature of 400C. Varying carbon contents in the coatings were achieved by changing the flow rate of acetylene during the process. The dynamics of bacteria growth cultivated at 37C were examined on the surface of the coatings for incubation times ranging from 0 to 72 hours. Generalised logistic functions were utilised for the mathematical description of the obtained results.The produced coatings exhibited varying carbon content, determining the structural composition ranging from a mixture of metallic Zr and ZrC through stoichiometric zirconium carbide to nanocrystalline grains of ZrC in an amorphous carbon matrix. The obtained results unequivocally demonstrate that in the case of ZrC coatings, the carbon content influences both the bacterial growth rate during the proliferation phase and the final population of bacteria.In the conducted research on bacterial population dynamics, only a single strain of Streptococcus mutans was considered, and the mathematical description was limited to reaching a pseudo-steady state by the population.The proposed model can successfully be adapted to describe the dynamics of other individual strains of bacteria dwelling on metallic surfaces as well as coatings.The proposed model can serve as a tool for studying, among other things, inflexion points of logistic curves, which are considered as the boundary between the dominance of anabolic and catabolic processes in the bacterial population.

Design and analysis of flexible tilt mirror driven by piezoelectric thin sheet actuators

Optical tilt mirrors (OTM) enable the mirrors to achieve high precision posture adjustment, playing a significant role in various optical system applications in the fields such as active optics, adaptive optics, satellite communications and biomedicines. However, the rapid development of modern technologies has brought new challenges to OTM in terms of their dimension, operating space and dynamic performance. Herein, a novel biaxial optical flexible tilt mirror (OFTM) driven by four simple bonded-type thin sheet piezoelectric actuators was proposed, where the OFTM was designed based on the flexible bending motions of composite piezoelectric beams. Particularly, OFTM is mainly composed of PZT sheet and stainless steel substrate, and shows a dimension of 42 mm × 42 mm × 0.2 mm. A theoretical model of OFTM was established to accurately describe the relationship between input electric field and output pose based on elastic beam theory, where the relationship was verified by both finite element analysis and experimental results. Finally, an OFTM prototype was fabricated and presented good performance on motion behaviors. Compared with traditional fast steering mirror (FSM) and MEMS mirror, the developed OFTM shows low cost, small size and simple manufacturing process, which greatly extends the applications of OFTTM in emerging fields.

Characteristics of Carbon Nanotube Cold Cathode Triode Electron Gun Driven by MOSFET Working at Subthreshold Region.

The carbon nanotube cold cathode has important applications in the X-ray source, microwave tube, neutralizer, etc. In this study, the characteristics of carbon nanotube (CNT) electron gun in series with metal-oxide-semiconductor field-effect transistor (MOSFET) were studied. CNTs were prepared on a stainless steel substrate by chemical vapor deposition and assembled with a mesh gate to form an electron gun. The anode current of the electron gun can be accurately regulated by precisely controlling the MOSFET gate voltage in the subthreshold region from 1 to 40 µA. The current stability measurements show the cathode current fluctuation was 0.87% under 10 h continuous operation, and the corresponding anode current fluctuation was 2.3%. The result has demonstrated that the MOSFET can be applied for the precise control of the CNT electron gun and greatly improve current stability.

Compressive mechanical properties of thermal sprayed AlCoCrFeNi high entropy alloy coating

Atmospheric plasma spraying (APS) was used to deposit an AlCoCrFeNi high entropy alloy (HEA) coating on stainless steel substrate. The as-deposited coating was about 300 μm thick and the microstructure consisted of a nickel solid-solution matrix, together with a number of secondary phases/intermetallics. In addition, phase and splat boundaries were also prevailing. However, the extent of intermetallics and secondary phases were supressed, compared to other processing techniques (e.g., melting) of HEA, due to fast solidification in the APS process. In-situ micro-pillar compression was employed to evaluate the mechanical properties of the coating. The experimental results show that, mechanical properties of the coating in the cross-sectional direction (963.14 ± 28.58 MPa of yield strength and 1005.58 ± 22.08 MPa of compressive strength) is marginally higher than that of planar direction (802.33 ± 43.76 MPa of yield strength and 817.73 ± 43.84 MPa of compressive strength). The presence of secondary phases and/or intermetallics in the coating microstructure acts as a reinforcement medium to allow effective load bearing capacities of the coating. On the hindsight, phase and splat boundary areas are the ‘weakest link’, that acts as a slip/shear plan initiation site. The orientation of these phase/splat boundaries to that of direction of loading plays a significant role on the coating failure mode.

Substrate dilution and interface structures of tungsten coating deposited by double-glow plasma surface alloying on stainless steel substrate

W-coating layers with varying thicknesses up to 10 μm were deposited by double-glow plasma surface alloying (DGPSA) on finely polished stainless steel (SS304L) substrates to investigate the influence of the substrate on both the W-coating and interface structures. The examination revealed substrate dilution and the presence of oxide crystallites, predominantly FeWO4 and WO2, at the interface between W and SS304L. These observations correlated with the occurrence of cracking and peeling-off of the W-coating. Both Cr and Ni showed decreased distribution in the interface layer compared to their distribution in the W-coating and SS304L substrate. In comparison, Fe demonstrated a more noticeable compositional gradient, decreasing monotonically from SS304L across the interface to the W-coating. The depth distribution of O indicated that its inclusions were influenced not only by DGPSA deposition but also by post-deposition ion-beam milling. Additionally, the presence of spherical particles directly on the substrate's surface provided evidence for surface alloying reactions, while the columnar grains within the interface oxide layer were associated with the texture features of the W-coating, as confirmed by X-ray diffraction and pole-figure measurements. These findings offer valuable insights into the surface alloying process facilitated by DGPSA and its potential for developing W-coatings tailored for plasma-facing applications.

Interfacial Study of Steel Joints Prepared with a Catechol-Modified Epoxy Adhesive with Enhanced Bonding Performance and Durability.

Bonding is widely used in aircraft and vehicles due to its light weight and simple process, but its strength decreases sharply in hot and humid environments. Anodization treatment, used for enhancing aging performance, is environmentally harmful and unsuitable for steel. In this study, a catechol-modified epoxy adhesive (CMEA) was prepared on a hectogram scale. Comparative analysis with phenol-modified epoxy adhesive (PMEA) and pristine epoxy adhesive (EA) revealed that the underwater bonding of CMEA (13.0 MPa) on stainless steel (SS) significantly outperformed the two control groups. Moreover, after 32 days of hydrothermal aging at 50 °C, CMEA preserved 73.9% of its initial bonding strength, while PMEA and EA retained 59.8 and 11.4%, respectively. Furthermore, X-ray photoelectron spectroscopy (XPS) etching at different times to analyze the interface between adhesives and the SS substrate indicated a marked increase in the O-H/O2- value at the interface between CMEA and the SS substrate compared to the two control groups. The above results demonstrated that the catechol-modified adhesive enhanced the bonding and aging properties of the adhesive, possibly due to the formation of a higher density of hydroxyl groups at the interface between the adhesive and the SS substrate. These findings contribute to the understanding of the enhancement mechanism of catechol in improving the bonding and aging properties of adhesives and suggest a feasible direction for designing adhesives with high bonding strength and high durability.

Molecularly imprinted polymer based on covalent organic framework coated steel substrate as the mass spectrometric ionization source for the direct detect of aflatoxins in complex food matrices

Ambient mass spectrometry allows direct analysis of various sample types with minimal or no pretreatment. However, due to the influence of matrix effects, there are sensitivity and issues in analyzing trace analytes in complex food samples. In this work, we developed a spray mass spectrometry platform based on SSS@TPBD-TPA@MIPs (Stainless steel substrate (SSS), terephthalaldehyde (TPA), N, N, N′, N′-tetrakis(p-aminophenyl)-p-phenylenediamine (TPBD), molecularly imprinted polymer (MIP)), for rapid, in situ, high-throughput, highly enrichment efficiency and highly selective trace analysis of aflatoxins. By simplifying the sample pretreatment and directly applying high voltage for ESI-MS, the analysis can be completed within 1 min. The established method base on SSS@TPBD-TPA@MIPs exhibited high sensitivity and accuracy when determine trace level AFs in maize and peanuts. The results demonstrated a good linear relationship within the range of 0.01–10 μg/L, with the determination coefficient (R2) ≥ 0.9956. The limits of detection (LODs) was 0.035–0.3 ng/mL and limits of quantitation (LOQs) was 0.12–0.99 ng/mL, with acceptable recovery rate of 82.09–115.66 % and good repeatability represented by the relative standard deviation (RSD) less than 17.43 %. Furthermore, SSS@TPBD-TPA@MIPs exhibited excellent reusability, with more than 8 repeated uses, and showed good adsorption performance.

Evaluation of particle-capturing ability of a hydrogel-based surface decontamination agent using simulated nuclear fallout particles

Surface decontamination agents must effectively capture particle contaminants that have been deposited on surfaces. This ability is particularly important in scenarios involving nuclear fallout particles. In this technical note, the particle-capturing ability of a hydrogel, specifically, the polyvinyl alcohol-borax complex, was investigated as a potential decontamination agent for treating radioactively contaminated surface. For the assessment, simulated nuclear fallout particles, prepared by melting consolidation at 1200 °C followed by mechanical milling, were fixed on a stainless-steel substrate. The results demonstrated that the hydrogel effectively removed the simulated fallout particles from the surface. Even after only 1 min of contact time, the surface was left thoroughly clean, demonstrating the effectiveness of the polyvinyl alcohol-borax complex as a surface decontamination agent.

AlCrTaTiZr-based high entropy alloy nitride coatings on stainless steel substrates: Characterization and microscale tension testing

High entropy alloy nitride coatings promise improved mechanical properties and are under current investigation for a range of applications. In this work, we report deposition of high entropy alloy nitride coatings on 316 stainless steel substrates by inductively coupled plasma assisted dc magnetron reactive sputtering of nominally equiatomic AlCrTaTiZr alloy targets. Characterization of coating composition and structure was carried out through X-ray photoelectron spectroscopy, Rutherford backscattering spectrometry, X-ray diffraction, and scanning/transmission electron microscopy. Mechanical testing was conducted through instrumented nanoindentation, interfacial shear loading through micropillar compression, and tension loading of coated microscale tensile bars in a scanning electron microscope. Microscale tension testing offers a potential avenue to assess the limiting shear strength of the coating/substrate interface, as well as the level of cohesion within the coating. The present study indicates that microscale tension tests yield results consistent with macroscale testing, while avoiding the need for multiple macroscale specimens. The present results suggest that cohesion of the high entropy alloy nitride coating and limiting shear strength of the coating/steel interface both increase with increasing substrate bias voltage during deposition, and that these coatings may be more adaptive to increased levels of ion bombardment during deposition without inducing excessive residual stresses.

“Unveiling marigold assembled micro flowers of tungsten oxide towards solid-state flexible pouch and coin cell supercapacitors”

Marigold analogues micro flowers of tungsten oxide (WO3) have been grown in thin film form through simple and cost-effective solution chemistry approach on stainless steel substrate. Aqueous precursor involving WO4-2 ions agglomerated as self-sacrificing template growing initially into the nano-petal, followed by self-assembly; leading to marigold analogues micro flower surface architecture. This enthralling morphology motivated us not only to fabricate supercapacitive electrode but also to design complete solid-state supercapacitor devices in dual configurations: flexible pouch cell and coin cell. Interestingly, both devices even in symmetric configuration yields remarkable potential window of 1.82 V when sandwiched by gel inclusive of Li+ ions dispersed in non-conducting polyvinyl alcohol matrix. Solid-state flexible pouch cell and coin cell delivered specific capacitances of 103.98 ± 3.59 and 30.09 ± 1.03 F/g respectively at a scan rate of 5 mV/s. Assembled electrode, coin-cell and flexible pouch-cells have been well assessed in-depth through specific capacitances using cyclic voltammetry and galvanostatic charge discharge, diffusive and capacitive contributions, mechanical bending tests, electrochemical active surface area, and electrochemical impedance analysis. Practical applicability has been demonstrated for designed flexible pouch cell to run small fan and light emitting diode panel whereas coin cell to run light emitting diode panel.

Atmospheric Plasma Treatment to Improve PHB Coatings on 316L Stainless Steel.

In the present study, biopolymeric coatings of polyhydroxybutyrate (PHB) were deposited on 316L stainless steel substrates. The PHB coatings were developed using the spin coating method. To improve the adhesion of the PHB coating on the substrate, this method uses an atmospheric plasma treatment. Adhesion tests show a 156% increase in adhesion after 5 s of surface treatment. Raman spectroscopy analysis of the polymer shows the incorporation of functional groups and the formation of new hydrogen bonds, which can help us bind drugs and promote osteogenesis after plasma treatment. Additionally, the electrochemical behaviors in artificial body fluids (Hanks' solution) of the PHB coatings on the steel were evaluated with potentiodynamic tests, which revealed a decrease in the corrosion current and resistance to the transfer of the charge from the electrolyte to the 316L steel because of the PHB coating. All the PHB coatings were characterized using scanning electron microscopy and Raman spectroscopy after the electrochemical tests. This analysis confirmed the diffusion of electrolyte species toward the surface and the degradation of the polymer chain for the first 15 s of treatment with atmospheric plasma. These findings support the claim that plasma surface modification is a quick, environmentally friendly, and cost-effective method to enhance the performance of PHB coatings on 316L stainless steel for medical devices.

Study on Electrical and Mechanical Properties of Double-End Supported Elastic Substrate Prepared by Wet Etching Process.

Preparing elastic substrates as a carrier for dual-end supported nickel chromium thin film strain sensors is crucial. Wet etching is a vital microfabrication process widely used in producing microelectronic components for various applications. This article combines lithography and wet etching methods to microprocess the external dimensions and rectangular grooves of 304 stainless steel substrates. The single-factor variable method was used to explore the influence mechanism of FeCl3, HCl, HNO3, and temperature on the etching rate, etching factor, and etching surface roughness. The optimal etching parameter combination was summarized: an FeCl3 concentration of 350 g/L, HCl concentration of 150 mL/L, HNO3 concentration of 100 mL/L, and temperature of 40 °C. In addition, by comparing the surface morphology, microstructure, and chemical and mechanical properties of a 304 stainless steel substrate before and after etching treatment, it can be seen that the height difference of the substrate surface before and after etching is between 160 μm and -70 μm, which is basically consistent with the initial design of 0.2 mm. The results of an XPS analysis and Raman spectroscopy analysis both indicate that the surface C content increases after etching, and the corrosion resistance of the surface after etching decreases. The nano-hardness after etching increased by 26.4% compared to before, and the ζ value decreased by 7%. The combined XPS and Raman results indicate that the changes in surface mechanical properties of 304 stainless steel substrates after etching are mainly caused by the formation of micro-nanostructures, grain boundary density, and dislocations after wet etching. Compared with the initial rectangular substrate, the strain of the I-shaped substrate after wet etching increased by 3.5-4 times. The results of this study provide the preliminary process parameters for the wet etching of a 304 stainless steel substrate of a strain measuring force sensor and have certain guiding significance for the realization of simple steps and low cost of 304 stainless steel substrate micro-nano-processing.

Solvothermal synthesis of Ni/Co-based metal-organic framework with nanosheets-like structure for high-performance supercapacitor

In the present investigation, we have successfully synthesized Ni/Co-based metal-organic framework thin films on stainless steel substrates via facile and low-cost solvothermal method using 1,4-benzenedicarboxylic acid as an organic linker. X-ray diffraction technique (XRD), Field Emission Scanning Electron Microscopy (FE-SEM), and electrochemical studies have been used to characterize the Ni/Co-MOF electrode materials. The purity and crystallinity of Ni/Co-MOF thin films were studied with the help of XRD. FESEM images showed that Ni/Co-MOF thin films have a nanosheets-like morphology which is suitable for supercapacitor applications. The functional groups present in the sample were confirmed by Fourier Transform Infrared Spectroscopy. The electrochemical performance of Ni/Co-MOF coated stainless steel was studied in 1 M KOH electrolyte at various scan rates and current densities. The NiCo2-MOF material provides a specific capacitance of 1070 Fg−1 at the current density of 0.5 mA cm−2. Additionally, the NiCo2-MOF electrode exhibits an excellent energy density of 30.96 Wh kg−1 at a power density of 3.2 kW kg−1 and outstanding cyclic stability with 85 % retention after 5000 charge/discharge cycles. The results suggest that NiCo2-MOF offers excellent electrochemical performance and may be a potential candidate for supercapacitor application.