Softwood Pulp Research Articles

Hemicellulose content affects the properties of cellulose nanofibrils produced from softwood pulp fibres by LPMO

After lytic polysaccharide monooxygenase (LPMO) treatment, colloidally stable and thin cellulose nanofibrils (CNFs) of a uniform width are produced from kraft pulp fibres, which has a higher hemicellulose content than dissolving pulp fibres.

Production and Characterization of Cellulose Nanofiber Slurries and Sheets for Biomedical Applications

Cellulose nanomaterials are produced employing a multitude of methodologies including electrospinning, bacterial generation, acid digestion, and a variety of mechanical defibrillation techniques; the morphology of the nanomaterial produced is specific to the production process. Feedstocks range from various forms of woody biomass, to fungi, and have a great impact on the resulting product. The mechanical defibrillation technique, such as that employed in the present work, continuously breaks down cellulose fibers suspended in water via segmentation and defibrillation through grinding and refining. The process is typically operated until a desired level of fines is achieved in the resultant slurry of cellulose nanofiber (CNF), alternatively known as cellulose nanofibril. Mechanical defibrillation processes can be built to produce several liters in a small batch system or up to tons per day in a continuous pilot scale refiner system. In the present work a continuous system was developed with the capacity to produce 14 L of cellulose nanofiber slurry with consistent specifications and in a manner compliant with GMP/GLP protocols in order to be amenable to biomedical applications. The system was constructed within an ISO class 7 cleanroom and refining was performed on bleached softwood pulp suspension in purified water. This manuscript details the continuous grinding system, the processes employed to produce cellulose nanofiber, and characterizes the resultant cellulose nanofiber slurry and sheets formed from the slurry.

Influence of temperature and fiber content on direct shear properties of plain ice and fiber-reinforced ice

As a new kind of building material, ice has been paid more and more attention and applied in cold, polar regions and the outer space. The shear mechanical properties of plain ice and fiber-reinforced ice (FRI) were studied by a modified direct shear test. Five types of FRI containing 0%, 1%, 2%, 4% and 6% fiber content of bleached sulfate softwood pulp (BSSP) fiber were prepared and tested under −20, −15, −10 and − 5 °C. The results showed that the brittle failure of plain ice was in contrast to the ductility of FRI. With the decrease of temperature, the shear strength and peak deformation increased. The shear strength and deformation of ice at −20 °C were 2–2.5 times and 1.1–1.4 times higher than those at −5 °C. The study also showed that with the increasing fiber content, the shear strength and peak deformation increased. The shear strength and peak deformation of FRI with 6% fiber content were 3.8–5.9 times and 2–3times higher than those of plain ice. Equations predicting the shear strength and peak deformation of ice considering the temperature and fiber content were proposed, and the relationship between shear strength and compressive strength was investigated. Through the analysis of shear ductility coefficient, the increase of fiber content and decrease of temperature greatly improved the energy absorption capacity and subsequent bearing capacity of ice in the shear process. A shear constitutive model was proposed to predict the relationship between shear strength and deformation.

EFFECT OF CHITOSAN ADDITION DURING PAPER-MAKING ON AGEING STABILITY OF DOCUMENT PAPER

The aim of the present work has been to study the influence of chitosan addition into the composition of paper intended for documents on its ageing stability, with a view of enhancing the resistance of paper strength and optical properties over time. The chitosan solution was added during the formation of the paper sheets in various amounts: 0.2%, 1% and 2% o.d.f. Paper samples of different fibrous compositions were prepared from bleached sulphate softwood pulp (BSWP) and bleached sulphate hardwood pulp (BHWP) in the following ratios: 50% BSWP:50% BHWP, 80% BSWP:20% BHWP, 100% BSWP and 100% BHWP. Then, paper samples were subjected to accelerated thermal ageing for 24 hours at 105 °C. It was found that the use of chitosan as additive in the composition of bleached cellulose paper samples led to improved strength and hygroscopic properties. The study showed that chitosan could be used in the production of kraft document papers comprising aluminium sulphate, as the presence of aluminium sulphate had no negative effect on the action of the biopolymer. Regarding the complex evaluation of the properties of the obtained papers, it could be summarized that, for the studied fibrous compositions, the optimum amount of the additive was 1% chitosan for a fibrous composition of 50% bleached softwood pulp and 50% bleached hardwood cellulose. Therefore, preparing document paper with the addition of chitosan is a convenient procedure to enhance a number of paper properties, even after the ageing process.

Research on the physical properties of calcium sulfate whisker and the effects of its addition on paper and its printing performance

Abstract In this investigation, softwood pulp and bleached wheat straw pulp were used as raw materials, and Calcium Sulfate Whiskers (CSW) were used as fillers. Based on the structural properties and characteristics of CSW, the printing properties of the paper with CSW, such as whiteness, opacity, pH value, uniformity, Z-direction tensile strength and surface strength, were analyzed. The results showed that CSW has low solubility, high retention and fiber-like appearance. The whiteness of the paper is the best when the filling amount of CSW is 20 %. The paper opacity of softwood pulp increases significantly, and the opacity of bleached wheat straw pulp decreases significantly when CSW is more than 30 %. The addition reduces pH and surface strength of the paper. The evenness of the paper does not change obviously. The Z-direction tensile strength of the paper decreases in the softwood paper, but increases obviously in the bleached wheat straw paper.

The paper-forming properties of hemp fire peroxide cellulose in combination with wood sulphate cellulose

Hemp fire (Cannabis sativa) was delignified with the reaction mix “acetic acid - hydrogen peroxide - sulfuric acid catalyst - water” under sulfuric acid concentration of 0.45%, liquid module of 6, and temperature of 85 ° C. The cellulose was ground to 34 … 36°SHR and mixed in different ratios in compliance with the simplex-centroid experimental design with bleached sulfate softwood and hardwood pulp. The influence of the mixed composition formulations on the main strength properties of paper castings has been studied. It has been concluded that technical cellulose obtained from hemp fire applying this method, can be used for paper products manufacturing in combination with sulphate cellulose from coniferous and deciduous wood.

Facile and Quantitative Method for Estimating the Isolation Degree of Cellulose Nanocrystals (CNCs) Suspensions.

The isolation degree of cellulose nanocrystals (CNCs) suspensions calculated from the amount of sediments obtained with the centrifugation method can be estimated with turbidimetry, surface charge and dispersion analysis of the CNCs suspension. Three different types of raw cellulosic materials were used and carried out with an acid hydrolysis and mechanical disintegration. As the number of high-pressure homogenizer treatments increased, the isolation degree of CNCs from microcrystalline cellulose (MCC) increased from 2.3 to 99.6%, while the absorbencies from turbidimetric measurement of the CNCs suspension decreased, from 2.6 to 0.1 Abs units. Furthermore, the surface charges based on zeta potential measurements of the CNCs suspensions increased from −34.6 to −98.7 mV, but the heights of sediments from the CNCs suspensions were reduced, from 4.01 to 0.07 mm. Similar results were obtained for CNCs from softwood pulp (SWP) and cotton pulp (CP). These results show a direct correlation between yield, turbidity, surface charge and sedimentation of CNCs suspensions. Their correlation indices (0.9) were close to a maximal value of 1. This approach can be suggested as a facile and rapid estimation method for CNCs manufacturing process.

Effect of Enzymatic Depolymerization of Cellulose and Hemicelluloses on the Direct Dissolution of Prehydrolysis Kraft Dissolving Pulp.

Prehydrolysis kraft (PHK) pulps account for more than half of the global market of dissolving pulp. Characterized by high reactivity toward dissolution, their performances can still be improved by activation treatments. This study compares the dissolution kinetics in cupriethylenediamine of a hardwood and a softwood PHK pulps before and after their activation by high-solid-content mechano-enzymatic treatments. Three enzyme combinations were tested: endoglucanase (E), xylanase and mannanase (XM), and endoglucanase, xylanase, and mannanase (EXM). Xylanase and mannanase reduced the hemicellulose content of only hardwood (by max. 2.4%). Mixing and carbohydrate depolymerization decreased the dissolution time of hardwood and softwood pulps by a maximum of 63 and 30% with E, 37 and 16% with XM, and 44 and 30% with EXM, respectively. The shortening of the dissolution time was partially hindered by hornification, which increased with hemicellulose degradation. Interestingly, XM accelerated the dissolution while preserving a high weight-average molecular mass.

Регулирование деформационных свойств бумаги путем варьирования степени ее анизотропии

Mechanical properties are crucial in assessing the paper quality. Deformation and strength properties of paper are determined by the strength and stiffness of the interfiber and intermolecular hydrogen bonds. The contribution ratio of interfiber and intermolecular hydrogen bonds to the strength of paper can be changed by adjusting the degree of its anisotropy. The article presents the results on a study of the deformation properties of laboratory anisotropic paper samples from kraft bleached softwood pulp with a beating degree of 30 °SR. The samples had basic weight of 90 g/m2 and the degree of stiffness anisotropy TSIMD/CD of 1.75–4.08. They were made by using Techpap SAS automatic dynamic handsheet former (Grenoble, France), with varying forming parameters – diameter of the nozzle, motion speed of the forming wire, and injecting speed of pulp. Deformation properties were determined by tensile test and processing of the stress-strain dependence (σ−ε). The outcomes have shown that, an increase of the fiber orientation degree in paper structure by changing the forming parameters caused a change in the nature of the paper deformation under tension. Increasing the fiber orientation degree in the structure of paper made it possible to increase the strength by 55 %, tensile stiffness by 63 % in the machine direction, while reducing the extensibility by 10 %. In the cross direction, it was possible to decrease tensile stiffness by 33 %, strength by 55 %, and increase the extensibility by 5 %. Anisotropy of tensile strength was 1.73–6.00. The greatest effect was obtained for the elasticity modulus in the pre-failure zone E2 (2.8–38.6). It means that, fiber orientation had a key importance when large deformations in the samples took place. The established quantitative regularities allowed optimizing the values of the deformation and strength properties of paper, and their ratio in the machine direction and cross direction due to the variation of the forming parameters. For citation: Rech D., Potasheva A.N., Kazakov Ya.V. Regulating the Deformation Properties of Paper by Varying the Degree of Its Anisotropy. Lesnoy Zhurnal [Russian Forestry Journal], 2021, no. 5, pp. 174–184. DOI: 10.37482/0536-1036-2021-5-174-184

Bacterial nanocellulose and softwood pulp for composite paper

Abstract: Scaling biosynthesis of bacterial nanocellulose (BNC) allowed samples of composite paper with an increased proportion of BNC to be obtained. This work aims to study BNC samples and bleached soft wood kraft pulp (BSKP) composite paper with a ratio of components varying across a wide range: 10:90, 30:70, 50:50, 60:40, 70:30, 90:10. The method of paper manufacturing was chosen based on the determinations of strength and deformation properties of composite samples with the BNC:BSKP ratio of 20:80. Surface application of BNT on BSKP handsheet provided for an increase in the strength values (tear resistance – by 37%, burst index – by 17%) and deformation characteristics (tension stiffness – by 66%, fracture work – by 8%, breaking length – by 4%) compared to a reference sample. The formation of composites is confirmed in all samples. Scanning electron spectroscopy revealed that paper composites comprise interlaced micro BSKP and nano BNC fibres. As the proportion of BNC in composites elevated, densification of the structure was observed due to an increased fraction of cross-linked nanosized elements. IR spectroscopy indicated the resemblance of cellulose structure in all samples. It was found that an increase in the degree of polymerisation of composite paper is directly proportional to an increase in the BNC amount in the samples. The filtering ability of composite paper samples against microorganisms in the culture liquid of the Medusomyces gisevii Sa-12 producer was studied. It should be noted that yeast retention is achieved with 70% BNC in the paper composite. The presented properties of the new material determine prospects for its use in filtering microorganisms.

Displacement washing of softwood pulp cooked to various levels of residual lignin content

This study investigates the influence of the degree of delignification of kraft spruce pulp cooked at seven different kappa numbers, ranging from 18.1 to 50.1, on the efficiency of displacement washing under laboratory conditions. Although the pulp bed is a polydispersive and heterogeneous system, the correlation dependence of the wash yield and bed efficiency on the Péclet number and the kappa number of the pulp showed that washing efficiency increased not only with an increasing Péclet number, but also with an increasing kappa number. The linear dependence between the mean residence time of the solute lignin in the bed and the space time, which reflects the residence time of the wash liquid in the pulp bed, was found for all levels of the kappa number. Washing also reduced the kappa number and the residual lignin content in the pulp fibers.

Use of Sawdust- Biochar Amended Wood Pulp as A Substrate for Container Cultivation

Abstract: Soilless substrates have many advantages over soil based system as they provide optimal conditions for plant growth when compared to soil-based agricultural practices. Different substrates are currently being used as support to the root system of plant. Substrates can be organic such as peat, bark, bagasse, sawdust, rice hulls, wood chips, etc. They can be inorganic mineral based such as sand, gravel, perlite, and stone wool slab. As the second phase of an earlier work by one of the authors on softboard as a novel wood fibre-based substrate for hydroponic systems, the present study was carried out to explore the effects of biochar amendment to wood pulps (or pulp wastes generated from fiberboard factories), on seed germination and seedling growth of Green gram (Phaseolus aureus) crop. The study also included a comparison of seedling growth in hardwood pulp and softwood pulp and to select the most suitable one for container cultivations. Keywords: Sawdust, biochar, wood pulp, green gram, container cultivation

Major Factors Influencing the Size Distribution Analysis of Cellulose Nanocrystals Imaged in Transmission Electron Microscopy.

Size distributions of cellulose nanocrystals (CNCs), extracted from softwood pulp via strong sulfuric acid hydrolysis, exhibit large variability when analyzed from transmission electron microscopy (TEM) images. In this article, the causes of this variability are studied and discussed. In order to obtain results comparable with those reported, a reference material of CNCs (CNCD-1) was used to evaluate size distribution. CNC TEM specimens were prepared as-stained and dried with a rapid-flushing staining method or hydrated and embedded in vitreous ice with the plunge-freezing method. Several sets of bright-field TEM (BF-TEM), annular dark-field scanning TEM (ADF-STEM) and cryogenic-TEM (cryo-TEM) images were acquired for size distribution analysis to study the contributing factors. The rapid-flushing staining method was found to be the most effective for contrast enhancement of CNCs, not only revealing the helical structure of single CNCs but also resolving the laterally jointed CNCs. During TEM specimen preparation, CNCs were fractionated on TEM grids driven by the coffee-ring effect, as observed from contrast variation of CNCs with a stain-depth gradient. From the edge to the center of the TEM grids, the width of CNCs increases, while the aspect ratio (length to width) decreases. This fractionated dispersion of CNCs suggests that images taken near the center of a droplet would give a larger mean width. In addition to particle fractionation driven by the coffee-ring effect, the arrangement and orientation of CNC particles on the substrate significantly affect the size measurement when CNC aggregation cannot be resolved in images. The coexistence of asymmetric cross-section CNC particles introduces a large variation in size measurement, as TEM images of CNCs are mixed projections of the width and height of particles. As a demonstration of how this contributes to inflated size measurement, twisted CNC particles, rectangular cross-section particles and end-to-end jointed CNCs were revealed in reconstructed three-dimensional (3D) micrographs by electron tomography (ET).

Nano fibrillated cellulose‐based foam by Pickering emulsion: Preparation, characterizations, and application as dye adsorbent

AbstractAn ecofriendly and biodegradable porous structure was prepared from drying aqueous foams based on nano fibrillated cellulose (NFC), extracted from softwood pulp by subcritical water/CO2 treatment (SC‐NFC). The primary aim of this work was to use the modified SC‐NFC as stabilizer for a water‐based Pickering emulsion which upon drying, yielded porous cellulosic materials, a good dye adsorbent. In order to exploit the carboxymethylated SC‐NFC (CMSC‐NFC, with a degree of substitution of 0.35 and a charge density of 649 μeqv/g) as a stabilizer for water‐based Pickering emulsion in subsequent step, an optimized quantity of octyl amine (30 mg/g of SC‐NFC) was added to make them partially hydrophobic. A series of dry foam structures were prepared by varying the concentrations of treated CMSC‐NFCs and 4 wt% was found to be the optimum concentration to yield foam with high porosity (99%) and low density (0.038 g/cc) along with high compression strength (0.24 MPa), superior to the conventionally extracted NFC. The foams were applied to capture as high as 98% of methylene blue dyes, making them a potential green candidate for treating industrial effluent. In addition, the dye adsorption kinetics and isotherms were found to be well suited with second order kinetics and Langmuir isotherm models.

Preparing visible photocatalytic paper with improved catalytic activity by adding N-TiO2/diatomite@regenerated cellulose composite filler

N-doped TiO2 (N-TiO2) photocatalyst was prepared by the sol-gel method, using butyl titanate and urea as raw materials, and then loaded onto diatomite to prepare a composite photocatalyst. Bleached sulfate softwood pulp fiber was dissolved and mixed with the composite photocatalyst and then regenerated to prepare composite fillers for the manufacture of visible light-responsive photocatalytic paper suitable for the removal of toxic formaldehyde gas. Photocatalytic paper containing 20% composite filler with a ratio of 4/6 N-TiO2 (60% N-doping)/diatomite had good photocatalytic activity, with 50.1% formaldehyde degraded after 10 h under visible light irradiation. This photocatalytic paper also had good physical properties, with a paper density of 0.36 g cm−3, a burst index of 3.0 kPa·m2 g−1 and a tensile index of 43.33 Nm g−1, indicating that it has good prospects for removal of indoor air pollutants.

Technological evaluation of Pinus maximinoi wood for industrial use in kraft pulp production

This study characterized Pinus maximinoi wood and evaluated its performance for pulp production. Samples of Pinus taeda wood were used as reference material. For both species, wood chips from 14-year-old trees were used for the technological characterization, pulping, bleaching process analysis, and pulp properties. A modified kraft pulping process was carried out targeting kappa number 28±5% on brownstock pulp. The bleaching sequence was applied for bleached pulp with final brightness of 87±1 % ISO. Refinability and resistance properties were measured in the bleached pulps. Compared to P. taeda wood, P. maximinoi showed slightly higher basic density (0.399 g/cm³) and higher holocellulose (64.5%), lignin (31.1%), and extractives content (4.5%), along with lower ash content (0.16%). P. maximinoi tracheids showed greater wall thickness (6.4 µm) when compared to P. taeda tracheids. For the same kappa number, P. maximinoi and P. taeda resulted in similar screened yield, with an advantage observed for P. maximinoi, which resulted in lower specific wood consumption (5.281 m³/o.d. metric ton), and lower black liquor solids (1.613 metric tons/o.d. metric ton). After oxygen delignification, P. maximinoi pulp showed higher efficiency on kappa reduction (67.2%) and similar bleaching chemical demand as P. taeda pulp. Compared to P. taeda pulps, the refined P. maximinoi pulps had similar results and the bulk property was 10% higher. Results showed that P. maximinoi is an interesting alternative raw material for softwood pulp production in Brazil.

NANOCELLULOSE FROM REED STALKS TO IMPROVE THE PROPERTIES OF PAPER FOR PACKAGING FOOD PRODUCTS

Background. The development of technologies for obtaining materials from plant raw materials, the use of which improves the consumer properties of cardboard and paper products and does not pollute the environment with harmful substances from synthetic polymers, is an urgent problem of our time. Objective. The purpose of the paper is to obtain pulp and nanocellulose from reed stalks by environmentally friendly methods and apply nanocellulose to improve the quality parameters of paper for packaging food products on automatic machines. Methods. To obtain pulp from reed stalks with a minimum residual content of lignin and minerals, two processing stages were used: alkaline extraction and organosolv cooking at a temperature of 97 ± 2 °C. Nanocellulose was obtained by the oxidation of organosolv reed pulp with 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO) in the TEMPO / NaBr / NaClO system, which is more environmentally friendly than acid hydrolysis. The resulting nanocellulose was applied to paper samples from waste paper and sulphate unbleached pulp at a consumption from 1 to 3 g/m2. Results. Organosolv pulp was obtained from reed stalks with a residual lignin content of 0.53 % and an ash content of 0.045 %, which was used to obtain nanocellulose. The resulting nanocellulose particles have a transverse size in the range of 5–20 nm, a length of up to several micrometers, and the tensile strength of nanocellulose films is up to 60 MPa. It is shown that the application of nanocellulose to the surface of the samples increases the breaking strength and breaking length, and reduces the surface absorbency of paper. It was determined that with a nanocellulose consumption of up to 3 g/m2, paper samples have indicators that meet the requirements of the standard for paper for packaging food products on automatic machines. Conclusions. The use of nanocellulose from reed stalks as a hardening substance for paper production will allow replacing environmentally harmful polymer additives and up to 50 % of more expensive softwood pulp with waste paper, while maintaining paper quality indicators at the level of standard requirements.

Lignin-containing micro/nanofibrillated cellulose to strengthen recycled fibers for lightweight sustainable packaging solutions

As e-commerce drives the packaging growth, consumers are pushing for more sustainable packaging solutions. Considering the current societal needs, we have been able to engineer a new pathway for sustainable packaging solutions by developing lignin-containing micro- and nano-fibrillated cellulosic (LMNFCs) materials to strengthen the recycled fibers. LMNFCs from unbleached softwood pulp containing 14.4% lignin at high and low fibrillation levels were produced. Packaging papers from recycled old-corrugated containers were strengthened with LMNFCs with varying addition levels of 1 wt% to 3 wt% at two basis weights. The results show 2 wt% addition of LMNFC can enhance strength at low levels of fibrillation, and that basis weight can be reduced by 16.7%, from 150 gsm to 125 gsm, while maintaining a burst strength of 49-53 lbf. Reduction in basis weight and high lignin content of LMNFC also enhanced dewatering during sheet formation with the lowest increase in drainage time, 9%, relative to the 150 gsm with no LMNFC. The techno-economic analysis supports the feasibility of using LMNFC to produce lightweight and sustainable packaging materials at industrial scale with an 8% reduction in fiber cost.

Emerging technology for sustainable production of bleached pulp from recovered cardboard

Post-use corrugated packaging cardboard is commonly known as old corrugated containers (OCC). They are complex and heterogeneous materials composed of various sources of unbleached cellulose pulp derived from several raw material processes which must be revalued due to its functionality, recyclability, and biodegradability. Besides, as recovered pulp have a greater composition of long fiber than short fiber because are mainly manufactured from softwood pulp by the kraft process. OCC are the main category of recovered paper; however, due to their high lignin content and hemicelluloses, additives, pollutants, hornification and degradation of fibers and other problems resulting from the pulp to cardboard conversion processes, their physical properties decrease with each recycling or reprocessing, which justifies evaluating a set of technologies to improve it. The objective of this work was to obtain improved unbleached and bleached OCC pulp more ecologically and economically justifiable than derived from wood chips for higher grade papers using sustainable processes evaluated in pilot scale tests. Mixed OCC were collected as waste from a landfill, cleaned, repulped, and treated with extended delignification with the alkaline soda process, obtaining a pulp with significant physical–mechanical improvements in relation to the original material, such as tensile strength, tearing resistance, bursting strength and folding endurance. The OCC soda pulp was bleached by a sequence totally free of chlorinated compounds (TCF), obtaining bleached pulp with optical and mechanical properties comparable to virgin pulps of annual plants such as bagasse but with improved drainage properties and lower processing costs. According to their properties, it is a competitive pulp obtained with emerging and existing technologies, available for use in various grades of printing and writing paper replacing totally or partially bleached wood pulp.Graphic Abstract

Valorization of decationized newsprint to levulinic acid

As of today, most chemical products are fossil-based. The environmental concerns of fossil resources due to their constant misuse have led to the exploration of bio-based alternatives. Biomass comprising industrial and municipal wastes, agricultural residues, forest residues, and natural herbaceous plants can favorably replace fossil fuel to produce chemicals. In this study, softwood and hardwood pulps were used to synthesize levulinic acid. Prior to a dilute acid hydrolysis step, the wood pulps were decationized overnight with 0.2 M HCl. The effects of the major reaction conditions including reaction temperature, time, and HCl concentration on the yield of levulinic acid was studied via a central composite design. Levulinic acid yields from softwood and hardwood pulps reached 50.30 and 68.85 mol%, respectively, at optimum reaction conditions. When newsprints were tested using the optimized parameters for softwood and hardwood conversion, levulinic acid yields of 66.25 and 79.65 mol% were obtained, respectively. A kinetic model was developed to predict the yields of glucose, hydroxymethylfurfural, and levulinic acid from the HCl-pretreated newsprint. The analysis of the kinetic parameters and the results of the response surface methodology experiments provided optimized conditions for levulinic acid production.