Abstract
Background. The development of technologies for obtaining materials from plant raw materials, the use of which improves the consumer properties of cardboard and paper products and does not pollute the environment with harmful substances from synthetic polymers, is an urgent problem of our time. Objective. The purpose of the paper is to obtain pulp and nanocellulose from reed stalks by environmentally friendly methods and apply nanocellulose to improve the quality parameters of paper for packaging food products on automatic machines. Methods. To obtain pulp from reed stalks with a minimum residual content of lignin and minerals, two processing stages were used: alkaline extraction and organosolv cooking at a temperature of 97 ± 2 °C. Nanocellulose was obtained by the oxidation of organosolv reed pulp with 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO) in the TEMPO / NaBr / NaClO system, which is more environmentally friendly than acid hydrolysis. The resulting nanocellulose was applied to paper samples from waste paper and sulphate unbleached pulp at a consumption from 1 to 3 g/m2. Results. Organosolv pulp was obtained from reed stalks with a residual lignin content of 0.53 % and an ash content of 0.045 %, which was used to obtain nanocellulose. The resulting nanocellulose particles have a transverse size in the range of 5–20 nm, a length of up to several micrometers, and the tensile strength of nanocellulose films is up to 60 MPa. It is shown that the application of nanocellulose to the surface of the samples increases the breaking strength and breaking length, and reduces the surface absorbency of paper. It was determined that with a nanocellulose consumption of up to 3 g/m2, paper samples have indicators that meet the requirements of the standard for paper for packaging food products on automatic machines. Conclusions. The use of nanocellulose from reed stalks as a hardening substance for paper production will allow replacing environmentally harmful polymer additives and up to 50 % of more expensive softwood pulp with waste paper, while maintaining paper quality indicators at the level of standard requirements.
Highlights
In connection with the deteriorating environmental situation in recent years, there is a growing interest in the production of materials from biodegradable raw materials, which are renewed annually and are not inferior to products from oil, gas and coal
After the first stage of thermochemical processing of plant raw materials, the resulting reed pulp contains a significant content of lignin and mineral substances, which do not allow obtaining nanocellulose from it
When a nanocellulose suspension is applied to the surface (Fig. 3, d), the density of the surface layer of paper increases
Summary
In connection with the deteriorating environmental situation in recent years, there is a growing interest in the production of materials from biodegradable raw materials, which are renewed annually and are not inferior to products from oil, gas and coal. The development of technologies for obtaining materials from plant raw materials, the use of which improves the consumer properties of cardboard and paper products and does not pollute the environment with harmful substances from synthetic polymers, is an urgent problem of our time. The purpose of the paper is to obtain pulp and nanocellulose from reed stalks by environmentally friendly methods and apply nanocellulose to improve the quality parameters of paper for packaging food products on automatic machines. The use of nanocellulose from reed stalks as a hardening substance for paper production will allow replacing environmentally harmful polymer additives and up to 50 % of more expensive softwood pulp with waste paper, while maintaining paper quality indicators at the level of standard requirements.
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