Small Stress Research Articles

Embedded Bioprinting of Tissue-like Structures Using κ-Carrageenan Sub-Microgel Medium.

Embedded three-dimensional (3D) bioprinting utilizing a granular hydrogel supporting bath has emerged as a critical technique for creating biomimetic scaffolds. However, engineering a suitable gel suspension medium that balances precise bioink deposition with cell viability and function presents multiple challenges, particularly in achieving the desired viscoelastic properties. Here, a novel κ-carrageenan gel supporting bath is fabricated through an easy-to-operate mechanical grinding process, producing homogeneous sub-microscale particles. These sub-microgels exhibit typical Bingham flow behavior with small yield stress and rapid shear-thinning properties, which facilitate the smooth deposition of bioinks. Moreover, the reversible gel-sol transition and self-healing capabilities of the κ-carrageenan microgel network ensure the structural integrity of printed constructs, enabling the creation of complex, multi-layered tissue structures with defined architectural features. Post-printing, the κ-carrageenan sub-microgels can be easily removed by a simple phosphate-buffered saline wash. Further bioprinting with cell-laden bioinks demonstrates that cells within the biomimetic constructs have a high viability of 92% and quickly extend pseudopodia, as well as maintain robust proliferation, indicating the potential of this bioprinting strategy for tissue and organ fabrication. In summary, this novel κ-carrageenan sub-microgel medium emerges as a promising avenue for embedded bioprinting of exceptional quality, bearing profound implications for the in vitro development of engineered tissues and organs.

Association between Ultradian Rhythms of Body Temperature in Small Mammals and Earth's Crust Stress.

Association was assessed between the data harvested by a long-baseline laser interference deformograph and the dynamics of body temperature (BT) in hamsters deprived of natural daily light-darkness changes. The power spectral data revealed the positive correlation between simultaneous time series of hamster BT and the Earth's crust deformation (ECD). The superposed epoch analysis established an association between abrupt upstrokes of hamster BT and ECD increments. Thus, the direct relationships between BT dynamics (reflecting predominance of sympathetic part of autonomic nervous system) and ECD (according to long-baseline laser interference deformography) were established. The study observed synchronization of the free-running circadian rhythm of hamster BT with the tidal stress in Earth's lithosphere. Further studies are needed to find the physical factor underlying the revealed relationships.

Developing excellent plantar pressure sensors for monitoring human motions by using highly compressible and resilient PMMA conductive iongels

Based on real-time detection of plantar pressure, gait recognition could provide important health information for rehabilitation administration, fatigue prevention, and sports training assessment. So far, such researches are extremely limited due to lacking of reliable, stable and comfortable plantar pressure sensors. Herein, a strategy for preparing high compression strength and resilience conductive iongels has been proposed by implanting physically entangled polymer chains with covalently cross-linked networks. The resulting iongels have excellent mechanical properties including nice compliance (young’s modulus < 300 kPa), high compression strength (>10 MPa at a strain of 90 %), and good resilience (self-recovery within seconds). And capacitive pressure sensor composed by them possesses excellent sensitivity, good linear response even under very small stress (∼kPa), and long-term durability (cycles > 100,000) under high-stress conditions (133 kPa). Then, capacitive pressure sensor arrays have been prepared for high-precision detection of plantar pressure spatial distribution, which also exhibit excellent sensing performances and long-term stability. Further, an extremely sensitive and fast response plantar pressure monitoring system has been designed for monitoring plantar pressure of foot at different postures including upright, forward and backward. The system achieves real-time tracking and monitoring of changes of plantar pressure during different static and dynamic posture processes. And the characteristics of plantar pressure information can be digitally and photography displayed. Finally, we propose an intelligent framework for real-time detection of plantar pressure by combining electronic insoles with data analysis system, which presents excellent applications in sport trainings and safety precautions.

Impact of Wellbore Cross-Sectional Elongation on the Hydraulic Fracturing Breakdown Pressure and Fracture Initiation Direction

Investigation of breakdown pressure in wellbores in complex conditions is of great importance, both in fracture design and in wellbore log interpretation for in situ stress estimation. In this research, using a two-dimensional numerical model, the breakdown pressure is determined in ellipsoidal and breakout wellbores. To find the breakdown pressure, the mixed criterion is used, in which the toughness and the tensile strength criteria must be satisfied concurrently. In breakout boreholes, the breakdown pressure is lower than the circular wellbores; indeed, the ratio of the breakdown pressure of the breakout wellbore to the breakdown pressure in the circular wellbore is between 1 and 0.04, depending on the deviatoric stress and the width and depth of the breakout zone. In breakout wellbores, the fracture initiation position depends on the deviatoric stress. In small deviatoric stresses, the fracture initiation position is aligned with the minimum in situ stress, unlike circular boreholes; and in large deviatoric stresses, the fracture initiates in the direction of the major principal stress. In large wellbores, the breakdown pressure is controlled by the tensile strength of the rock; and in small wellbores, the breakdown pressure is under the control of the energy spent to create new crack surfaces.

To study the effect of geometric parameters on the performance of a typical cone-shaped tubular segmented-in-series solid oxide fuel cell stack

Long electric current transfer path has been a common problem with tubular series cells. Cone-shaped tubular segmented-in-series solid oxide fuel cells (SIS-SOFCs) have attracted much attention due to their special advantages, such as short electric current path, unsealed requirement, small thermal stress, low operating electric current, and so on. In this paper, the electrochemical and multiphysics coupling model of a typical SIS-SOFC is developed. Then, the relationship between the geometric structure and the working characteristics within the SIS-SOFC is investigated. The results show that the size of the active reaction region in the downstream cone-shaped cell depends on the length of the interconnectors. Thus, increasing the length of the interconnectors increases the active reaction area of the series cell while decreasing the current transmission path. The ratio between the interconnector length and total cell length equals 0.5 is found to be a proper geometric factor for the SIS-SOFC to achieve a good overall performance and reaction uniformity.

Soil Organic Matter and Microbial Biomass Under Cultivation of Urochloa Brizantha Fertilized with Wood Ash in the Cerrado of Mato Grosso

ABSTRACT The use of waste such as wood ash as an alternative fertilizer in agricultural production can result in an improvement in the chemical and biological characteristics of the soil. The objective of this research was to evaluate the effect of doses and management of wood ash application in the organic matter content and biological attributes of the soil in a Cerrado area cultivated with Urochloa brizantha cv BRS paiaguás. The experiment was performed in randomized blocks, in a 5 × 2 striped scheme, with five doses of wood ash (0, 8, 16, 24 and 32 t ha−1) and two application managements (with and without incorporation to the soil) with four repetitions. The variables analyzed were: soil organic matter content, microbial biomass carbon, basal respiration, qCO2 and β-glucosidase activity. During the evaluations it was observed a reduction of 0.36 g kg−1 of organic matter for each ton of ash applied to the soil, regardless of management. This reduction also occurred in microbial biomass carbon and β-glucosidase activity. initially the ash doses elevated the soil respiration and the metabolic quotient, evidencing a small stress in the soil microbiota, however, in the last evaluation the rates of these two variables remained stable. The application of wood ash, in doses ranging from 16 to 24 t ha−1, can be used as soil conditioner and fertilizer in pastures, because it results in better conditions for the soil.

Simulation and Control Strategies for Longitudinal Propagation of Acid Fracture in a Low-Permeability Reservoir Containing Bottom Water

The reservoir in the Anyue gas field, located in the Sichuan basin of China, belongs to the second member of the Dengying formation and has distinctive geological features. It is characterized by strong heterogeneity, low porosity, low permeability, and locally developed natural fractures. The reservoir space consists primarily of corrosion holes, natural fractures, and similar voids. Moreover, the lower reservoir exhibits high water saturation and a homogeneous bottom-water interface. Since it is a carbonate-based hydrocarbon reservoir with low porosity and permeability, deep acid fracturing has proven to be an efficient method for enhancing individual well production. However, the reconstruction of the second member of the Dengying formation reservoir poses significant challenges. The reservoir contains high-angle natural fractures, small vertical stress differences, and is located in close proximity to the gas–water interface. As a result, it becomes difficult to control the height of the acid break. Improper acid break treatment may easily result in water production affecting gas well production. To explore ways to control the longitudinal extension of acid fractures, 3D numerical models focusing on the initiation and expansion of acid fractures have been developed. This model takes into account geological and engineering factors such as stress differences, acid fracture displacements and scales, and their effects on the longitudinal extension of acid fractures. It was revealed that the pressure difference is the main controlling factor for the acid fracture height, followed by the reservoir thickness, the interlayer thickness, and the viscosity of the working fluid. Technical countermeasures for controlled fracture and high-acid fracturing tailored to different reservoir characteristics have been proposed, and design parameters for controlled fracture and high-acid fracturing can be optimized. By effectively controlling the vertical extension of the acid fracture, it is possible to maximize production from a single well while avoiding interference from the lower water layer. This study provides theoretical guidance for the application of deep-acid-fracturing techniques in low-permeability bottom-water gas reservoirs.

Creep deformation behavior and microstructure of α-Mg/long-period stacking ordered (LPSO) duplex Mg-Y-Zn alloy prepared by hot extrusion and heat treatment

There exists a great demand for improving the creep resistance of α-Mg/long-period stacking ordered (LPSO) duplex alloys. In this study, microstructure control through hot extrusion and heat treatment was employed on Mg-Y-Zn duplex alloys with the aim of achieving superior creep resistance. The extruded Mg-Y-Zn alloy exhibited an enhancement in the creep resistance with increasing heat treatment temperature. Furthermore, the heat-treated samples demonstrated outstanding creep resistance even under high stress. Their creep behavior is characterized by a low minimum creep rate and a relatively small stress exponent (n ∼ 5) even at high stress. Microstructural observations revealed that heat treatment induces grain coarsening and an increase in solute concentration within the recrystallized grains. Additionally, during creep deformation, a plate-like LPSO phase and kink bands formed within the recrystallized grains. Therefore, it is affirmed that the exceptional creep resistance observed in the Mg-Y-Zn alloys in this study can be attributed to the microstructure evolution induced by heat treatment and creep deformation.

Characteristics and hot corrosion behavior of NiCrAlY metal bonding layers prepared by different processes

The hot corrosion experiments of René N5 alloy coated with three different NiCrAlY metal bonding layers are carried out, that the layers are prepared by different methods (APS, HVAF and MIP). Compared with bare René N5 alloy samples, the hot corrosion resistance of coated samples is improved. It can be attributed to the small internal stress of the surface oxide layer on the coating sample, which is difficult to spall, reducing the degree of hot corrosion reaction. The hot corrosion resistance of NiCrAlY layers is MIP > HVAF > APS, which is positively positively related to the density of layers, because the influence of element diffusion in the process of hot corrosion is effectively slowed down.

Effect of press depth on defect formation in friction-rolling additive manufacturing

Friction-rolling additive manufacturing (FRAM) is a solid-phase additive manufacturing technology that relies on the insertion of a high-speed rotating toolhead into a previous layer to generate heat for deposit formation. Press depth is a key parameter of FRAM, and insufficient press depth may result in defects that affect the mechanical properties of the deposited material. In this study, the effect of press depth on heat generation and defect formation in materials was revealed for the first time using the Coupled Eulerian-Lagrangian method. The results showed that at a small press depth, the temperature and stress of the material on both sides of the interface are low, and the plastic deformation produced by the toolhead does not affect the interface; thus, two types of bonding defects: voids and tunnels, appear easily at the interface position. With an increase in the press depth, material flow along the travelling direction and the toolhead direction was enhanced, and the temperature, stress, and plastic deformation at the interface gradually increased, resulting in the disappearance of the defects, and the order of disappearance was related to the morphology of the toolhead. When the press depth was 1.90 mm, the materials on both sides of the bonding interface reached 70 % of the melting point, resulting in an almost defect-free interface. The simulation results were consistent with the experimental results. This study provides a better understanding of the defects formation during FRAM and provides guidance for regulating the defects in the future.

SUMO-specific proteases: SENPs in oxidative stress-related signaling and diseases.

Oxidative stress is employed to depict a series of responses detrimental to normal cellular functions resulting from an imbalance between intracellular oxidants, mainly reactive oxygen species and antioxidant defenses. Oxidative stress often contributes to the development of various diseases, including cancer, cardiovascular diseases, and neurodegenerative diseases. In this process, the relationship between small ubiquitin-like modifier (SUMO) and oxidative stress has garnered significant attention, with its posttranslational modification (PTM) frequently serving as a marker of oxidative stress status. Sentrin/SUMO-specific proteases (SENPs), affected by alternative splicing, PTMs such as phosphorylation and ubiquitination, and various protein interactions, are crucial molecules in the SUMO process. The human SENP family has six members (SENP1-3, SENP5-7), which are classified into two categories based on sequence similarity, substrate specificity, and subcellular location. They have two core functions in the human body: first, by cleaving the precursor SUMO and exposing the C-terminal glycine, they initiate the SUMO process; second, they can specifically recognize and dissociate SUMO proteins bound to substrates, a process known as deSUMOylation. However, the connection between deSUMOylation and oxidative stress remains a relatively unexplored area despite their strong association with oxidative diseases such as cancer and cardiovascular disease. This article aims to illustrate the significant contribution of SENPs to the oxidative stress pathway through deSUMOylation by reviewing their structure and classification, their roles in oxidative stress, and the changes in their expression and activity in several typical oxidative stress-related diseases.

Large Cyclability of Elastocaloric Effect in Highly Porous Ni-Fe-Ga Foams.

Solid-state refrigeration based on elastocaloric materials (eCMs) requires reversibility and repeatability. However, the intrinsic intergranular brittleness of ferromagnetic shape memory alloys (FMSMAs) limits fatigue life and, thus, is the crucial bottleneck for its industrial applications. Significant cyclic stability of elastocaloric effects (eCE) via 53% porosity in Ni-Fe-Ga FMSMA has already been proven. Here, Ni-Fe-Ga foams (single-/hierarchical pores) with high porosity of 64% and 73% via tailoring the material's architecture to optimize the eCE performances are studied. A completely reversible superelastic behavior at room temperature (297 K) is demonstrated in high porosity (64-73%) Ni-Fe-Ga foams with small stress hysteresis, which is greatly conducive to durable fatigue life. Consequentially, hierarchical pore foam with 64% porosity exhibits a maximum reversible ∆Tad of 2.0 K at much lower stress of 45 MPa with a large COPmat of 34. Moreover, it shows stable elastocaloric behavior (ΔTad = 2.0 K) over >300 superelastic cycles with no significant deterioration. The enhanced eCE cyclability can be attributed to the pore hierarchies, which remarkably reduce the grain boundary constraints and/or limit the propagation of cracks to induce multiple stress-induced martensitic transformations (MTs). Therefore, this work paves the way for designing durable fatigue life FMSMAs as promising eCMs by manipulating the material architectures.

Bilayer Gradient Hydrogel with Topological Crosslinking for High‐Sensitivity Tactile Perception and Information Encryption

AbstractHuman fingers possess stable high sensitivity and a wide range of tactile perception, attributed to the gradient microstructure and the interlocking collagen fiber on the skin's surface. However, challenges persist in achieving simultaneous enhancement of multiple functionalities in artificial skin. Inspired by the unique structure of the skin, a two‐step process involving ion diffusion‐induced and strong‐weak topological crosslinking is synergistically employed to fabricate a bilayer gradient hydrogel. Zn2+ initially diffuses to induce the formation of weak bonds, imparting elasticity. Subsequently, Fe3+/Zn2+ diffusion constructs a strong‐weak topologically crosslinked network, enhancing the toughness of the gel while reducing the brittleness associated with robust bonds. Due to its distinctive design, the gel employs an adaptive energy dissipation strategy subjected to large and small stress, ensuring high sensitivity (3.31 kPa−1, 0–2 kPa), wide sensing range (0.4–40.6 kPa), and exceptional stability (500 cycles). This flexible approach enables programmable design in three dimensions, including ion diffusion type, direction, and shape. This gel can detect the gentle brushing of feathers and human body movements. It utilizes significant differences generated by magnitudes of stress to perform binary information encryption. This study introduces a novel strategy for preparing skin‐like gels, offering promising potential for expanding their applications in complex scenarios.

Geological and structural characteristics of the zengjiacun copper deposit in jinggu, southern yunnan: A comprehensive analysis of three-dimensional ore-controlling structures

The Zengjiacun copper deposit is situated in the northeastern part of the Minle copper deposit, located in Jinggu County, Yunnan Province. It is one of the typical deposits in southern Yunnan. In this paper, we employ the theory and method of ore field tectonics to elucidate the formation mechanism of ore bodies and their structural controls on hosting spaces. The regional geological structure exerts control over lithofacies paleogeography and magmatic activity within this area, directly influencing the formation and distribution of various endogenetic and exogenetic minerals such as Songjiapo, Nanwenghe, Wengkongba, and Dadutian. Under the combined influence of regional crustal uplift and nearly east-west compression stress during the Yanshanian period, strata within this region underwent folding and interlaminar sliding processes. Notably, due to differences in rigidity between limestone and sand mudstone lithologies, limestone formations became brittle and prone to fracturing. This resulted in the development of interlaminar fracture zones that provided pathways for tectonic hydrothermal fluids to migrate and accumulate, ultimately leading to the formation of a reformed copper deposit. Tectonic stress variations have led to increased complexity within strata and ore bodies present in the northern section where local closed folds have formed. However, the stratum and copper body in the south part are inclined to the East in a gentle wave shape due to relatively small tectonic stress. Overall, understanding these structural controls on mineralization is crucial for guiding exploration efforts both at depth as well as around periphery areas surrounding this deposit.

Stress‐induced anisotropy in Gulf of Mexico sandstones and the prediction of in situ stress

AbstractThe strong sensitivity of velocity to stress observed in many sandstones originates from the response of stress‐sensitive discontinuities such as grain contacts and microcracks to a change in effective stress. If the change in stress is anisotropic, then the change in elastic wave velocities will also be anisotropic. Characterization of stress‐induced elastic anisotropy in sandstones may enable estimation of the in situ three dimensional stress tensor with important application in solving problems occurring during drilling, such as borehole instability, and during production, such as sanding and reservoir compaction. Other applications include designing hydraulic fracture stimulations and quantifying production‐induced stresses which may lead to rock failure. Current methods for estimating stress anisotropy from acoustic anisotropy rely on third‐order elasticity, which ignores rock microstructure and gives elastic moduli that vary linearly with strain. Elastic stiffnesses in sandstones vary non‐linearly with stress. Using P‐ and S‐wave velocities measured on Gulf of Mexico sandstones, this non‐linearity is found to be consistent with a micromechanical model in which the discontinuities are represented by stress‐dependent normal and shear compliances. Stress‐induced anisotropy increases with increasing stress anisotropy at small stress but then decreases at larger stresses as the discontinuities close and their compliance decreases. When the ratio of normal‐to‐shear compliance of the discontinuities is unity, the stress‐induced anisotropy is elliptical, but for values different from unity, the stress‐induced anisotropy becomes anelliptic. Although vertical stress can be obtained by integrating the formation's bulk density from the surface to the depth of interest, and minimum horizontal stress can be estimated using leak‐off tests or hydraulic fracture data, maximum horizontal stress is more difficult to estimate. Maximum horizontal stress is overpredicted based on third‐order elasticity using measured shear moduli, with estimates of pore pressure, vertical stress and minimum horizontal stress as input. The non‐linear response of grain contacts and microcracks to stress must be considered to improve such estimates.

Swimming behavior indicates stress and adaptations to exercise.

Introduction: Behaviors of swimming rodents are not uniform, exhibiting large variations, which may underlie the individual differences in swimming exercise-induced benefits. The study aimed to monitor individualized swimming behavior and evaluate its biological significance. Methods: A swimming tank which can monitor individualized rodent swimming behavior during exercise was established. A total of 45 mice were subjected to swimming training for 1 month (1h per day) and the swimming behaviors of each mouse were recorded. Results: The swimming behaviors of mice displayed considerable variations in aspects of distance, velocity, and area preference. For example, nearly one-third of mice preferred to swim in central area and most of the mice exhibited an even area distribution. Long-term exercise training improved cardiac systolic function and decreased blood pressure in mice, but hardly changed swimming behaviors. Analyses of the relationship between swimming behavior and cardiovascular adaptations to exercise training revealed that swimming behavior indicated the biological effects of swimming training. Specifically, mice which preferred swimming at the central zone or were trainable in behavior during 1-month training exhibited better outcomes in cardiac function and blood pressure post long-term exercise. Mechanistically, a centralized swimming behavior indicated a smaller stress during exercise, as evidenced by a milder activation of hypothalamic-pituitary-adrenal axis. Discussion: These results suggest that swimming behavior during training indicates individualized adaptations to long-term exercise, and highlight a biological significance of swimming behavior monitoring in animal studies.

Peptide translocation across asymmetric phospholipid membranes

The transport of molecules across cell membranes is vital for proper cell function and effective drug delivery. While most cell membranes naturally possess an asymmetric lipid composition, research on membrane transport predominantly uses symmetric lipid membranes. The permeation through the asymmetric membrane is then calculated as a sum of the inverse permeabilities of leaflets from symmetric bilayers. In this study, we examined how two types of amphiphilic molecules translocate across both asymmetric and symmetric membranes. Using computer simulations with both coarse-grained and atomistic force fields, we calculated the free energy profiles for the passage of model amphiphilic peptides and a lipid across various membranes. Our results consistently demonstrate that while the free energy profiles for asymmetric membranes with a small differential stress concur with symmetric ones in the region of lipid headgroups, the profiles differ around the center of the membrane. In this region, the free energy for the asymmetric membrane transitions between the profiles for two symmetric membranes. In addition, we show that peptide permeability through an asymmetric membrane cannot always be predicted from the permeabilities of the symmetric membranes. This indicates that using symmetric membranes falls short in providing an accurate depiction of peptide translocation across asymmetric membranes.

Experimental Investigation of Fracture Propagation in Clayey Silt Hydrate-Bearing Sediments

More than 90% of the natural gas hydrate resources are reserved as marine clayey silt sediments. It is of great significance to efficiently develop a clayey silt hydrate. At present, there are problems of low single well production and small depressurization range in its production test, which is still a long way from commercial exploitation. The combination of hydraulic fracturing technology and other methods such as depressurization method is regarded as one of the potential technical means to achieve the commercial exploitation of the hydrate. However, compared with shale gas reservoirs and coalbed methane reservoirs, clayey silt hydrate reservoirs have special mechanical properties, resulting in unique hydraulic fracturing processes. Therefore, it is necessary to study the fracture initiation and propagation laws of clayey silt hydrate reservoirs. To this end, we carried out large-scale (30 × 30 × 30 cm) true triaxial hydraulic fracturing experiments using a simulated material with similar mechanics, porosity, and permeability to clayey silt hydrate-bearing sediments. The effects of completion method, fracturing method, and fracturing fluid displacement on hydraulic fracture propagation of clayey silt hydrate-bearing sediments were studied. The results showed that a perforated completion can significantly increase the fracture reconstruction area and decrease the fracture initiation pressure compared to an open hole completion. Due to the small horizontal stress difference, it is feasible to carry out temporary plugging fracturing in clayey silt hydrate reservoirs. Temporary plugging fracturing can form steering fractures and significantly improve fracture complexity and fracture area. Increasing the fracturing fluid displacement can significantly increase the fracture area as well. When conducting fracturing in clayey silt hydrate-bearing sediments, the fracturing fluid filtration area is obviously larger than the fracture propagation area. Therefore, it is recommended to use a high-viscosity fracturing fluid to reduce the filtration of the fracturing fluid and improve the fracturing fluid efficiency. This study preliminarily explores the feasibility of temporary plugging fracturing in clayey silt hydrate reservoirs and analyzes the effect of completion methods on the propagation of fracturing fractures, which can provide a reference for the research conducted on the fracturing stimulation of clayey silt hydrate reservoirs.

Effect of Hirtisation treatment on surface quality and mechanical properties of AlSi10Mg samples produced by laser powder bed fusion

Laser Powder Bed Fusion (L-PBF) provides a larger design freedom than conventional manufacturing techniques. Surface post-processing is widely investigated to improve the roughness of as built L-PBF parts by reducing powder sintered to the surface and the staircase effect, but it becomes even more important to guarantee a smooth surface if support structures are included for tilted overhanging structures. This study focuses on L-PBF AlSi10Mg samples with a building angle of 30° with respect to the baseplate. This building angle inevitably requires support structures. The study investigates if a hybrid surface treatment combining chemical and electrochemical polishing, called Hirtisation®, removes the support structure and to what extent it improves the surface roughness of samples with a 30° building angle. Currently, the results of surface treatments are mostly reported on vertically built samples while down-facing areas of samples with a lower building angle are typically the roughest areas of the samples causing crack initiation in fatigue. Roughness, defect population, residual stresses, microstructure, fatigue, and tensile properties are studied to investigate correlations with the physical effect of Hirtisation. A porous zone is observed in the down-facing area close to the support structures of as built samples. Hirtisation removed successfully the support and the porous area. In the down-facing roughest area, the average values of the average roughness, mean roughness depth and deepest valley depth are reduced by respectively 56,5%, 58,7% and 51,5% by Hirtisation compared to the as built state. The deepest valley measured reduced from 155,5 µm to 74,4 µm. Hirtisation combined with annealing increased the fatigue resistance at a stress amplitude of 120 MPa with a factor 3,1 compared to the as built state and with a factor 2,7 compared to the annealing state. The improved fatigue resistance is linked to halving the deepest valley depth as well as a change in the residual stress at the outer surface from tensile stresses after annealing to a small compressive stress after Hirtisation which counteracts the tensile load in fatigue. Hence, Hirtisation reduces roughness, inverses a tensile residual stress at the outer surface to a small compressive residual stress. In addition, the chemical-electrochemical process allows to access areas which are impossible to post-process with e.g. sandblasting or vibratory polishing. These conclusions make Hirtisation interesting for further investigations for future applications, however the deepest valley depth could be reduced more by increasing the material removal in the process to improve the fatigue life more.

Research on the deformation characteristics of small module tooth during current-assisted splitting spinning of small module tooth-shaped part

Aiming at the problems such as low material utilization, poor strength and toughness of workpiece during manufacturing of small module tooth-shaped parts (SMTSPs) by traditional gear hobbing and shaping method, a current-assisted splitting spinning forming (CASSF) method was proposed to form SMTSPs with high performance requirements. A coupled electrical-thermal-mechanical finite element (FE) model was established based on the ABAQUS software, and the distribution of equivalent stress and equivalent strain, and deformation characteristics of small module tooth were investigated. The results show that the equivalent stress and equivalent strain decrease from tooth groove arc to the tooth crest arc and centre of the tooth groove at tooth profile surface. The distribution of equivalent stress and equivalent strain in the internal deformation region follows the same trend as the tooth profile surface from the centre of the tooth groove to the tooth groove arc, but increases from the tooth groove arc to the tooth crest. The material of small module tooth experiences three-directional stress state. The material in the gear tooth undergoes radial and axial elongation, and tangential compression, while in the tooth groove it undergoes radial compression, tangential and axial elongation.