Simple Fabrication Research Articles

Progress in Printable Colloidal Photonic Crystals

Printable colloidal photonic crystals (CPCs) with unique photonic bandgaps and elaborate shapes have attracted significant interest due to their characteristics, such as simplicity of fabrication, adjustable structural colors, photobleaching resistance, and stimulus‐responsiveness. In this review, strategies for printing CPC patterns, including direct use of CPCs as inks, region‐selective modification on responsive (solvent, force, and temperature) CPC papers, and printing combined with lithography, are first summarized. Second, based on the advantages of CPC printing technology, their applications in color displays, coatings, sensors, anticounterfeiting labels, and information storage, are discussed in detail. Finally, the current challenges and outlook regarding CPC printing technology are proposed.

The Origin of Threshold Reduction in Random Lasers Based on MoS2/Au NPs: Charge Transfer

Random lasers have attracted much attention in recent years owing to their advantages of a simple fabrication process, low processing cost, and material flexibility for any lasing wavelengths. They provide a roadmap for the design of ultra-bright lighting, displays, etc. However, the threshold reduction in random nanolasers remains a challenge in practical applications. In this work, lower-threshold random laser action from monolayer molybdenum disulfide film-encapsulated Au nanoparticles (MoS2/Au NPs) is demonstrated. The observed laser action of the MoS2/Au NPs shows a lower threshold of about 0.564 µJ/mm2, which is about 46.2% lower than the threshold of random lasers based on Au NPs. We proposed that the charge transfer between MoS2 and the gain material is the main reason for the reduction in the random laser threshold. The finite-difference time-domain (FDTD) method was used to calculate the lasing action of these two nanostructures. When charge transfer is taken into account, the theoretically calculated threshold of the MoS2/Au NPs is reduced by 46.8% compared to Au NP samples, which is consistent with the experimental results. This study provides a new mechanism to achieve low-threshold and high-quality random lasers, which has the potential to facilitate the application of random lasers and the development of high-performance optoelectronic devices.

Efficient Fluorescence Utilization and Photon Density of States‐Driven Design of Liquid Crystal Lasers

AbstractLiquid‐crystal random lasers (LCRLs) represent a burgeoning field in soft‐matter photonics, holding promise for ushering in an era of ultrathin, versatile laser sources. Such lasers encompass a multitude of remarkable features, including wide‐band tunability, large coherence area and, in some cases, multidirectional emission. In this paper, an LCRL is developed by doping a laser dye, pyrromethene 597 (PM597), into cholesteric LC, but achieving a wide‐range wavelength‐controllable (560–720 nm) bandgap lasing through voltage control. Bandgap lasing intriguingly occurs in media with extremely low dye gain, which is mainly contributed by the extremely high photon density of states (DOS) at the edge of the LC bandgap. In addition, the utilization rate of the fluorescence spectrum (550–750 nm) of laser dye PM597 is as high as 80%. The multivariate linear regression model is used to characterize the inherent relationship between the lasing intensity emitted by LC and the photon DOS, fluorescence quantum yield, and internal scattering under specific pumping energy. This model shows the potential to predict the critical conditions of laser emission accurately and provides the capability to design and fabricate large‐scale multifunctional responsive photonic crystals using a simple fabrication procedure.

Polarization‐Sensitive and Self‐Driven Pyro‐Phototronic Photodetectors Based on MoS2‐Water Heterojunctions

AbstractPolarization‐sensitive and self‐driven pyroelectric‐based photodetectors have recently gained interest due to their potential application in artificial electronic eyes, biomedical imaging, and optical switches. Here, a photodetector based on light modulation‐induced polarization and depolarization of water molecules on the surface of a 2D MoS2 crystal is reported. The MoS2‐water heterostructure photodetector serves as a self‐driven pyro‐phototronic device that converts light‐induced thermal energy to electrical signals, leading to a transient photoresponsivity as high as 24.6 mA W−1 and a specific detectivity of 2.85 × 108 Jones under 470 nm wavelength at zero bias. Due to the formation of a built‐in electric field at the MoS2‐water interface, this structure also has a high steady–state responsivity of 3.62 A W−1 and detectivity of 9.18 × 108 Jones at 3 V bias, along with a fast response time of ≈0.74 ms. Moreover, due to the rearrangement of the hydrogen bond network in the liquid water upon visible light illumination, the MoS2‐water photodetector is light polarization‐sensitive. The simple fabrication process, low cost, polarization sensitivity, and high performance of the MoS2‐water structure make it an excellent candidate for liquid‐compatible photodetectors.

Novel chitosan-zeolite X composite beads prepared by phase-inversion method for CO2 adsorptive capture

The urgent need to mitigate carbon emissions from industrial heat production has led to the exploration of novel carbon-based materials for carbon capture. Chitosan, a versatile framework, has been widely utilized for embedding many materials such as grafted graphene oxide, zeolite, and activated carbon to enhance the carbon capture capacity of diverse carbon-based materials. Remarkably, the combination of chitosan and zeolite overcomes the inherent drawbacks of powdery zeolite, resulting in improved stability and efficiency in carbon capture applications. In this study, zeolite X-chitosan composite was successfully synthesized using phase inversion method followed by solvent exchange and air drying. The synthesis procedure described in this study presents a notable advantage in terms of simplicity and ease of fabrication. The combination of SEM and XRD analyses provided evidence that the composite exhibited a uniform arrangement of zeolite within the chitosan framework and maintained the original properties of the powdered zeolite. The adsorption capacity of the composite was first investigated by varying mass ratio of zeolite per chitosan. The composite with mass ratio that gave the best adsorption capacity were then tested under various temperatures (−20 °C, 0 °C, 30 °C, and 50 °C) and pressures (1 kPa, 3 kPa, 5 kPa, and 30 kPa). The application of different adsorption models was also employed to simulate the breakthrough curves. Furthermore, the material also underwent multiple continuous adsorption-desorption cycles showing its potential for repeated rechargeability. In contrast, the synthesis and characterization of copper ion-exchanged composite yielded significant drop in adsorption capacity, likely due to the formation of ligands or the inherent reactivity of Cu2+ ions towards hydroxide.

Synergistic Effect of Anodic Hydrophilic and Hydrophobic Interfaces for Long Cycle Life Aqueous Aluminum–Zinc Hybrid Ion Batteries

AbstractAqueous aluminum ion batteries (AAIBs) have drawn considerable attention due to their intrinsic safety, cost‐effectiveness, eco‐friendliness, and high theoretical capacity of aluminum. Currently, suitable anode materials are crucial for the development of high‐performance AAIBs. For the first time, a hydrophilic (ZnCr2O4) and hydrophobic (PVDF) layer modified zinc anode paired with an aluminum‐based aqueous electrolyte to construct a high‐performance aluminum–zinc hybrid ion battery. The Hydrophilic ZnCr2O4 layer of anode endows the battery with low polarization by boosting the pre‐desolvation and deposition kinetics of aluminum/zinc ions. Meanwhile, the hydrophobic PVDF layer suppresses water‐induced corrosion of the anode. The synergistic effect of the hydrophilic and hydrophobic layers of the anode stimulates the battery to exhibit unprecedented cycle life (> 6000 cycles) and considerable discharge capacity (280 mAh g−1), compared to the batteries proposed in previous works paired with aluminum alloy anodes and aluminum‐based aqueous electrolytes. This novel anode provides powerful backing for the development of long‐life and high‐capacity aqueous polyvalent ion batteries due to its low cost and simple fabrication process.

Hidden Direct Bandgap of Bi2O2Se by Se Vacancy and Enhanced Direct Bandgap of Bismuth Oxide Overlayer.

The Bi2O2Se surfaces are well-known to possess 50% Se vacancies, yet they have shown no in-gap states within the indirect bandgap (∼0.8 eV). We have found that the hidden in-gap states arising from the Se vacancies in a 2 × 1 pattern induce a reduced direct bandgap (∼0.5 eV). Such a reduced direct bandgap is responsible for the high electron mobility of Bi2O2Se. Moreover, the Bi oxide overlayers of the Bi thin films, formed through air exposure and annealing, unexpectedly exhibit a large direct bandgap (∼2.1 eV). The simplified fabrication of Bi oxide overlayers provides promise for improving Bi2O2Se electronic devices and enhancing photocatalytic activity.

Enhanced performance triboelectric nanogenerator based on mullite/PVA composites for self-driven sensing and smart home control

Polyvinyl alcohol (PVA) has good biocompatibility, a simple fabrication process, and environmental protection, which is very suitable for the production of triboelectric nanogenerator (TENG) applied to smart home control. However, the output performance of the TENG composed of PVA and PDMS films is not high. Previous research has explored the enhancement of PVA-based TENG performance by doping with conductive materials to modify the dielectric properties of PVA composite films. Nevertheless, this approach is associated with issues of high production costs and energy consumption. This work prepared a mullite/PVA composite material TENG (MP-TENG), the introduction of mullite induced interfacial polarization in the composite film. This effect resulted in the appearance of polarization centers, thereby enhancing the charge-sensing capability of the composite film. Consequently, the triboelectric output performance of the MP-TENG was improved. MP-TENGs with different amounts of mullite fiber doping were prepared, and the maximum output performance was obtained when the doping level reached 3 wt%. At this concentration, the composite film exhibited an open-circuit voltage of 70.89 V and a short-circuit current of 2.45 μA. An enhancement of 1.78 and 1.71 times was achieved with respect to the pure PVA-TENG, respectively. In addition, MP-TENG exhibited excellent sensing characteristics, a smart home control system was designed in conjunction with a hardware circuit, which captured hand motions and encoded them to generate binary codes to control the on/off state of the indoor home.

An optimized approach for solar concentrating parabolic dish based on particle swarm optimization-genetic algorithm

Parabolic dish concentrators have demonstrated the highest thermal and optical efficiencies among the available concentrator options. This paper proposes a novel design approach for fabricating large parabolic dish concentrators by employing compliant petals optimized through Particle Swarm Optimization-Genetic Algorithm (PSO-GA). The design concept involves using cables to pull the outer corners of the petals towards the center, resulting in the creation of finely formed dish mirrors. These mirrors are constructed from thin, optimal-shaped metal petals with highly reflective surfaces. In addition, an analytical model is presented to optimize the bending stiffness of the petals by strategically arranging punched holes using PSO-GA. The proposed design concept is validated through the application of Finite Element Analysis and ray tracing software, specifically LightTools, as well as laboratory experiments. Based on the demonstration with a 1m-diameter parabolic dish, it was observed that a receiver surface with a radius of 3.5 cm could achieve an impressive sunlight collection efficiency of up to 98%. This innovative design approach offers several advantages, including simplified fabrication and transportation of flat mirror elements to field sites, which can potentially lead to cost reductions and highly efficient solar energy solutions.

A rapid two-step process to prepare a high-throughput, efficient, reusable superhydrophobic–superoleophilic stainless steel mesh for oil/water separation

Currently, due to the industrial development, the direct discharge of large amounts of oil-containing wastewater has led to serious water pollution. It is necessary to develop an efficient, durable, and high-throughput material for oil–water separation. To achieve this, we prepared a nickel (Ni) coating with a loose leaf-like micro/nanostructure on the surface of stainless steel mesh (SSM), imparting it with superhydrophobic and superoleophilic properties. The deposition of ions onto the substrate was carefully controlled by adjusting the deposition parameters. Subsequently, the as-prepared Ni coating was further modified using a solution of perfluorooctyltriethoxysilane (PFOTS) in ethanol to obtain a PFOTS/Ni mesh (PNM) with excellent superhydrophobic–superoleophilic properties. Wettability tests revealed that the water contact angle (WCA) and oil contact angle (OCA) of the PNM, prepared under the optimized deposition conditions, were 161 ± 1° and 0°, respectively, with a water sliding angle (WSA) of less than 10°. Importantly, the PNM demonstrated remarkable mechanical stability in blade scratch and tape peel tests, as well as excellent chemical stability in acid-alkali resistance and electrochemical corrosion tests. And, the PNM exhibited remarkable self-cleaning capability. Additionally, PNMit filters displayed outstanding efficiency in separating oil and water (reaching 91.5%) and remarkable durability. The results indicate that the well-designed superhydrophobic–superoleophilic SSM exhibits advantages such as simple fabrication, low cost, high reusability, and strong robustness. It holds great potential for practical applications in the treatment of oily wastewater and oil spill remediation.

Fast and Simple Fabrication of ternary PVA/CeO2/SiC Nanocomposites for Optoelectronic and Antimicrobial Applications

Fast and Simple Fabrication of ternary PVA/CeO2/SiC Nanocomposites for Optoelectronic and Antimicrobial Applications

A skin-wearable and self-powered laminated pressure sensor based on triboelectric nanogenerator for monitoring human motion

Flexible and skin-wearable triboelectric nanogenerators (TENGs) have emerged as promising candidates for self-powered tactile and pressure sensors and mechanical energy harvesters due to their compatible design and ability to operate at low frequencies. Most research has focused on improving tribo-negative materials for flexible TENGs, given the limited options for tribo-positive materials. Achieving biocompatibility while maintaining the sensitivity and capability of energy harvesting is another critical issue for wearable sensors. Here, we report a TENG-based biocompatible and self-powered pressure sensor by simple fabrication of layer-by-layer deposition methods. The Laminated Flexible-TENG comprises polytetrafluoroethylene (PTFE) and polymethyl methacrylate (PMMA) films embedded within a flexible and biocompatible polydimethylsiloxane (PDMS) matrix. A nanostructured PDMS surface obtained by oxygen plasma facilitated the sputter deposition of a layered indium tin oxide copper electrode and a tribo-positive PMMA thin layer on top. The addition of the indium tin oxide layer to copper significantly improved the quality and performance of the indium tin oxide-copper electrode. Self-powered Laminated Flexible-TENGs demonstrated impressive pressure-sensing capabilities, featuring dual sensitivity of 7.287 V/kPa for low pressure and 0.663 V/kPa for higher pressure. Moreover, the PDMS-encapsulated TENG sensor effectively traced the physiological motions, such as wrist and finger bending, and efficiently harnessed the waste energy from everyday physical activities, such as walking and jogging. The maximum peak-to-peak voltages of 18.3 and 57.4 V were recorded during these motions. Encapsulated TENGs have broad potential in wearable technology, including healthcare, human-machine interfaces, and energizing microelectronics.

Measuring dielectric and electro-optic responses of thin films using plasmonic devices.

This paper introduces a simple method for the measurement of the relative permittivity and the Pockels coefficient of electro-optic (EO) materials in a waveguide up to sub-THz frequencies. By miniaturizing the device and making use of plasmonics, the complexities of traditional methods are mitigated. This work elaborates the fabrication tolerance and simplicity of the method, and highlights its applicability to various materials, substrates and configurations. The method is showcased using drop-casted perovskite barium titanate (BaTiO3, BTO) nano-particle thin-films and it has previously been used to measure epitaxial thin film BTO. In this work we show the effective relative permittivity of drop casted BTO to be εeff ∼ 30 at 200 MHz, dropping to ∼ 18 at 67 GHz and similarly, the effective Pockels coefficient was found to be reff ∼ 16 at 350 MHz and ∼ 8 at 70 GHz. These values are a factor > 50 below the values found for thin film BTO. Yet, the fact that the method can be applied to such different samples and Pockels strengths gives testimony to its versatility and sensitivity.

Rapid Design of Fully Soft Deployable Structures Via Kirigami Cuts and Active Learning

AbstractSoft deployable structures – unlike conventional piecewise rigid deployables based on hinges and springs – can assume intricate 3‐D shapes, thereby enabling transformative soft robotic and manufacturing technologies. Their virtually infinite degrees of freedom allow precise control over the final shape. The same enabling high dimensionality, however, poses a challenge for solving the inverse problem: fabrication of desired 3D structures requires manufacturing technologies with extensive local actuation and control, and a trial‐and‐error search over a large design space. Both of these shortcomings are addressed by first developing a simplified planar fabrication approach that combines two ingredients: strain mismatch between two layers of a composite shell and kirigami cuts that relieves localized stress. In principle, it is possible to generate targeted 3‐D shapes by designing the appropriate kirigami cuts and the amount of prestretch (without any local control). Second, a data‐driven physics‐guided framework is formulated that reduces the dimensionality of the inverse design problem using autoencoders and efficiently searches through the “latent” parameter space in an active learning approach. The rapid design procedure is demonstrated via a range of target shapes, such as peanuts, pringles, flowers, and pyramids. Experiments and our numerical predictions are found to be in good agreement.

Effect of fillers on the piezocapacitive behaviour of silicone rubber particulate composites

Robotics and fluid dynamics applications have created demand for development of electronic skins with embedded pressure sensors. These applications require simple and low-cost fabrication processes with large area deployment. Both structured and unstructured material approaches to sensor development have been followed. Among the various sensing mechanisms, piezo capacitive transduction is superior. This paper reports the influence of fillers on the piezo capacitive characteristics of unstructured solid silicone rubber composites. Dielectric, conductive and conductive-dielectric fillers were incorporated into solid silicone rubber and fabricated using high temperature compression moulding to form dielectric-dielectric, conductive-dielectric and conductive-dielectric dielectric composites. The results reveal that piezo capacitive sensitivity varies with filler type, filler loading, curing agent loading, mixing time and curing temperature. The experiments reveal improved normalized capacitance with pressure characteristics of linearity and sensitivity of 3.9 × 10−3 (kPa)−1 in the 0–20 kPa range of pressure. These composites are thus candidate materials for flexible pressure sensing applications.

Low-Temperature Solution-Based Molybdenum Oxide Memristors.

Solution-based memristors have gained significant attention in recent years due to their potential for the low-cost, scalable, and environmentally friendly fabrication of resistive switching devices. This study is focused on the fabrication and characterization of solution-based molybdenum trioxide (MoO3) memristors under different annealing temperatures (200 to 400 °C). A MoO3 ink recipe is developed using water as the main solvent, enabling a simplified and cost-effective fabrication process. Material analysis reveals the presence of a Mo6+ oxidation state and an amorphous structure in the films annealed up to 250 °C. Electrical tests confirm a bipolar resistive switching behavior in the memristors according to the valence change mechanism (VCM). Endurance tests demonstrate stable memristors, indicating their robust nature after multiple cycles. Memristors annealed at 250 °C exhibit a nonvolatile behavior with a retention time up to 105 s under ambient air conditions. The high reproducibility observed in these memristors highlights their potential for practical applications and scalability.

Current Progress of Anode‐Free Rechargeable Sodium Metal Batteries: Origin, Challenges, Strategies, and Perspectives

AbstractAnode‐free sodium metal batteries (AFSMBs) as one new battery configuration, have attracted more attention in recent years and considered as the promising next‐generation energy storage systems, owing to the advantages of high theoretical energy density, high safety, cost‐saving, and simplified fabrication process. The practical application of AFSMBs, however, is impeded by their poor cycle life arising from the low coulombic efficiency (CE), the growth of metal dendrite, and unstable solid electrolyte interphase (SEI). Recently, some works are reported to dissolve the above‐mentioned issues. In this review, it provides a comprehensive summary of AFSMBs including their origin, mechanism, advantages, challenges, strategies, and perspectives. First, the intrinsic issues of conventional sodium metal batteries are summarized as safety concerns and manufacturing difficulty, which is the background of promoting AFSMBs’ birth. Subsequently, the mechanism, construction requirement, advantages, and challenges of AFSMBs are discussed. Furthermore, the strategies for improving AFSMBs performance in terms of the current collector, electrolyte, and protocols, are summarized based on an extensive literature survey. Finally, the summary and outlook on this emerging field are further discussed briefly.

Electrostatic-Interaction-Aided Microneedle Patch for Enhanced Glucose-Responsive Insulin Delivery and Three-Meal-Per-Day Blood-Glucose Regulation.

The phenylborate-ester-cross-linked hydrogel microneedle patch (MNP) was promising in the diabetic field for the glucose-responsive insulin-delivering property and simple fabrication process. However, the unfit design of the charging microneedle network limited the improvement of blood-glucose regulating performances. In this work, insulin-loaded phenylborate-ester-cross-linked MNPs, with the polyzwitterion property, were constructed based on the modified ε-polylysine and poly(vinyl alcohol). The relationship between the charging nature of the MNP network and insulin release was verified by regulating the content of postprotonated positively charged amino groups. The elaborately designed MNP possessed improved glucose-responsive insulin-delivering performance. The in vivo study revealed the satisfactory results on blood-glucose regulation by the optimized MNP under the mimic three-meal-per-day mode. Moreover, the insulin bioactivity in the MNP could be maintained for 2 weeks under 25 °C. In summary, this work developed an effective strategy to improve the glucose-responsive phenylborate-ester-cross-linked MNP and enhance its potential for clinical transformation.

Anti-Oxidant and Anti-Microbial Activities of [ZnO: CoO/ Eugenol] and [ZnO: Fe2O3/ Eugenol] Nanocomposites

Metal oxide nanocomposites (MONCs) manufacturing is increasingly gaining popularity. The primary cause of this is the broad range of applications for such materials, which include fuel cells, photovoltaics, cosmetics, medicine, semiconductor packing materials, water treatment, and catalysts. Due to their size, stability, high surface area, catalytic activity, simplicity in fabrication, and selectivity for particular reactions. The MONCs with various morphologies have been created by physical, chemical, and biological processes, such as sol-gel, hydrothermal, co-precipitation, solvothermal, and microwave irradiation. Eugenol (4-allyl-2-methoxyphenol) is a major component of clove essential oil and it was found in various plant groups, has been widely utilized, and famously stated to have a variety of important biological activities. It is a good starting material for the synthesis of a wide variety of derivatives with different activity. Due to the presence of many functional groups in its structure, including allyl (-CH2-CH=CH2), phenol (-OH), and methoxy (-OCH3). The eugenol was taken with metal oxides (zinc cobalt oxides ZnO: CoO) to synthesis [ZnO: CoO/ Eug] and (zinc ferric oxides ZnO: Fe2O3) to synthesis [ZnO: Fe2O3/ Eug] as nanocomposites by hydrothermal method and characterization the compounds using: (FT-IR, AFM, SEM, EDX, XRD) techniques. Then, they tested their biological activities through antimicrobial and antioxidant.

Realization of ultrastrong coupling between LSPR and Fabry–Pérot mode via self-assembly of Au-NPs on p-NiO/Au film

Abstract The realization of higher coupling strengths between coupled resonant modes enables exploration of compelling phenomena in diverse fields of physics and chemistry. In this study, we focus on the modal coupling between localized surface plasmon resonance (LSPR) of Au nanoparticles (Au-NPs) and Fabry–Pérot mode (p-NiO/Au film). The effects of nanoparticle size, projected surface coverage (PSC), interparticle distance (IPD), and arrangement to the coupling strength between the two modes are theoretically investigated using finite-difference time-domain (FDTD) method. Au-NPs/p-NiO/Au film (ANA) nanostructures with NPs size of 10 nm, 30 nm, and 50 nm are considered. Numerical calculations point to larger size and higher projected surface coverage (also smaller IPD) of NPs as pre-eminent factors in enhancing the strength of modal coupling. ANA nanostructure with NPs size of 30 nm (ANA-30) and 50 nm (ANA-50) are experimentally fabricated via a facile air–liquid interface self-assembly. The fabricated nanodevices exhibit immense Rabi splitting energies of 655 meV (ANA-30) and 770 meV (ANA-50), and thus fulfill the ultrastrong coupling condition with remarkable splitting energy to bare (plasmon) energy ratio of 0.35 (ANA-30) and 0.4 (ANA-50). The physical insights presented in this study, together with the simple and scalable fabrication process, establish a viable approach to realize stronger coupling between LSPR and Fabry–Pérot mode in metal NPs/dielectric/metal film systems. This will be vital to take advantage of the promising performance enhancements of plasmonic-based nanostructures under strongly coupled regimes in areas such as solar to fuel conversion, sensing, opto-electronics, and quantum applications.