Simple Fabrication Research Articles

Surface-grafted macromolecular nanowires with pedant fluorescein chromophores by dense non-aggregated nanoarchitectonics as versatile photoactive platforms

In this paper, we present a facile method of synthesis and modification of poly(glycidyl methacrylate) brushes with 6-aminofluorescein (6AF) molecules. Polymer brushes were obtained using surface-grafted atom transfer radical polymerization (SI-ATRP) and functionalized in the presence of triethylamine (TEA) acting both as a reaction catalyst and an agent preventing aggregation of chromophores. Atomic force microscopy (AFM), FTIR, X-ray photoelectron spectroscopy (XPS) were used to study the structure and formation of obtained photoactive platforms. UV-Vis absorption and emission spectroscopy and confocal microscopy were conducted to investigate photoactivity of chromophores within the macromolecular matrix. Owing to the simplicity of fabrication and good ordering of the chromophore in a thin nanometric layer, the proposed method may open new opportunities for obtaining light sensors, photovoltaic devices, or other light-harvesting systems.

Pressure-dependent large-scale seismic anisotropy induced by non-Newtonian mantle flow

SUMMARY Observations of large-scale seismic anisotropy can be used as a marker for past and current deformation in the Earth’s mantle. Nonetheless, global features such as the decrease of the strength of anisotropy between ∼150 and 410 km in the upper mantle and weaker anisotropy observations in the transition zone remain ill-understood. Here, we report a proof of concept method that can help understand anisotropy observations by integrating pressure-dependent microscopic flow properties in mantle minerals particularly olivine and wadsleyite into geodynamic simulations. The model is built against a plate-driven semi-analytical corner flow solution underneath the oceanic plate in a subduction setting spanning down to 660 km depth with a non-Newtonian n = 3 rheology. We then compute the crystallographic preferred orientation (CPO) of olivine aggregates in the upper mantle (UM), and wadsleyite aggregates in the upper transition zone (UTZ) using a viscoplastic self-consistent (VPSC) method, with the lower transition zone (LTZ, below 520 km) assumed isotropic. Finally, we apply a tomographic filter that accounts for finite-frequency seismic data using a fast-Fourier homogenization algorithm, with the aim of providing mantle models comparable with seismic tomography observations. Our results show that anisotropy observations in the UM can be well understood by introducing gradual shifts in strain accommodation mechanism with increasing depths induced by a pressure-dependent plasticity model in olivine, in contrast with simple A-type olivine fabric that fails to reproduce the decrease in anisotropy strength observed in the UM. Across the UTZ, recent mineral physics studies highlight the strong effect of water content on both wadsleyite plastic and elastic properties. Both dry and hydrous wadsleyite models predict reasonably low anisotropy in the UTZ, in agreement with observations, with a slightly better match for the dry wadsleyite models. Our calculations show that, despite the relatively primitive geodynamic setup, models of plate-driven corner flows can be sufficient in explaining first-order observations of mantle seismic anisotropy. This requires, however, incorporating the effect of pressure on mineralogy and mineral plasticity models.

Ultrathin Boundary-Less SnO2 Films with Surface-Activated Two-Dimensional Nanograins Enable Fast and Sensitive Hydrogen Gas Sensing.

Fast and reliable semiconductor hydrogen sensors are crucially important for the large-scale utilization of hydrogen energy. One major challenge that hinders their practical application is the elevated temperature required, arising from undesirable surface passivation and grain-boundary-dominated electron transportation in the conventional nanocrystalline sensing layers. To address this long-standing issue, in the present work, we report a class of highly reactive and boundary-less ultrathin SnO2 films, which are fabricated by the topochemical transformation of 2D SnO transferred from liquid Sn-Bi droplets. The ultrathin SnO2 films are purposely made to consist of well-crystallized quasi-2D nanograins with in-plane grain sizes going beyond 30 nm, whereby the hydroxyl adsorption and grain boundary side-effects are effectively suppressed, giving rise to an activated (101)-dominating dangling-bond surface and a surface-controlled electrical transportation with an exceptional electron mobility of 209 cm2 V-1 s-1. Our work provides a new cost-effective strategy to disruptively improve the gas reception and transduction of SnO2. The proposed chemiresistive sensors exhibit fast, sensitive, and selective hydrogen sensing performance at a much-reduced working temperature of 60 °C. The remarkable sensing performance as well as the simple and scalable fabrication process of the ultrathin SnO2 films render the thus-developed sensors attractive for long awaited practical applications in hydrogen-related industries.

Fabrication of a tissue engineering mat by emulsion‐based electrospinning of polycaprolactone/silk fibroin using a new solvent system

AbstractThe development of electrospun tissue engineering scaffolds using silk fibroin and polycaprolactone (PCL) has been reported. The challenge in this system is the design of a suitable solvent with high stability. In this study, a mat was electrospun with PCL‐fibroin fibers using an emulsion consisting of PCL and a blend of fibroin and polyethylene oxide (PEO). The effects of different concentrations of fibroin and PEO and ratios of formic acid: distilled water (FA:DW, solvent for fibroin and PEO) and chloroform: formic acid (Chl:FA, solvent for PCL) were studied. The FA:DW and Chl:FA ratios of 70:30 were proved to make an optimized and stable solvent system. In addition, by controlling the water absorption of the mat, we optimized its weight loss and maintained its integrity for up to 14 days. Also, the mechanical and cell attachment properties were as expected. Chorioallantoic membrane (CAM) assay exhibited the potential of the mats to induce angiogenesis. Furthermore, subcutaneous implantation in a mouse model elicited no significant inflammatory response. This study provides a simple and promising electrospinning fabrication with an optimized solvent system for tissue engineering applications.

Self-powered photodetector based on 1D TiO2-3D CdS mixed dimensional heterostructure fabricated at low temperature

Solution processed photodetectors have garnered great attention in applications such as, machine vision perception, neuromorphic computing and opto-electronic memory storage. Though, such photodetectors offer several advantages such as ease of fabrication, high scalability, low thermal budget and low-cost processing, multi-modal functionality etc. however, they suffer from the major drawback of inferior device performance −as low responsivity and slow rise time, particularly due to the intrinsic poor crystallinity of the photoactive material. In this work, we demonstrate a solution processed photodetector with impressive performance at comparatively low processing temperatures (<150 °C) based on the mixed dimensional heterostructure configuration of 1D TiO2 nanorods and 3D CdS nanoflowers. TiO2 nanorods have been synthesized by hydrothermal technique, whereas their CdS sensitization is done by chemical bath deposition. Low cost carbon paste is used as electrode instead of conventional non-economic noble metal electrodes. X-ray diffraction studies validated excellent crystallinity of the photoactive material even under low temperature processing condition. The type-II Heterojunction (TiO2 and CdS) configuration photodetector shows efficient response at zero bias, thus yielding a self-powered device. The detector shows response in UV and visible region, with excellent responsivity of 110 mA/W (5 V), 563 µA/W (0 V) and a quicker rise time of 81 ms. Albeit the simple fabrication scheme and low processing temperatures, the detector exhibited promising figures-of-merit, which aids in fabrication of novel solution processed photodetectors.

Unveiling Enhanced PEC Water Oxidation: Morphology Tuning and Interfacial Phase Change in α-Fe2O3@K-OMS-2 Branched Core-Shell Nanoarrays.

A simple fabrication method that involves two steps of hydrothermal reaction has been demonstrated for the growth of α-Fe2O3@K-OMS-2 branched core-shell nanoarrays. Different reactant concentrations in the shell-forming step led to different morphologies in the resultant composites, denoted as 0.25 OC, 0.5 OC, and 1.0 OC. Both 0.25 OC and 0.5 OC formed perfect branched core-shell structures, with 0.5 OC possessing longer branches, which were observed by SEM and TEM. The core K-OMS-2 and shell α-Fe2O3 were confirmed by grazing incidence X-ray diffraction (GIXRD), EDS mapping, and atomic alignment from high-resolution STEM images. Further investigation with high-resolution HAADF-STEM, EELS, and XPS indicated the existence of an ultrathin layer of Mn3O4 sandwiched at the interface. All composite materials offered greatly enhanced photocurrent density at 1.23 VRHE, compared to the pristine Fe2O3 photoanode (0.33 mA/cm2), and sample 0.5 OC showed the highest photocurrent density of 2.81 mA/cm2. Photoelectrochemical (PEC) performance was evaluated for the samples by conducting linear sweep voltammetry (LSV), applied bias photo-to-current efficiency (ABPE), electrochemical impedance spectroscopy (EIS), incident-photo-to-current efficiency (IPCE), transient photocurrent responses, and stability tests. The charge separation and transfer efficiencies, together with the electrochemically active surface area, were also investigated. The significant enhancement in sample 0.5 OC is ascribed to the synergetic effect brought by the longer branches in the core-shell structure, the conductive K-OMS-2 core, and the formation of the Mn3O4 thin layer formed between the core and shell.

High stability of dark current enables stretchable near-infrared self-powered organic photodetectors

Ultra-flexible and stretchable organic photodetectors (s-OPDs) sensitive in the near-infrared (NIR) region hold great potential for wearable health monitoring with excellent physiological signal and skin conformability. However, the development of OPDs that combines NIR sensitivity, low power consumption, low cost, simple fabrication structure, and good mechanical properties is still challenging and has not been well explored. In this work, we report a self-powered s-OPD with a simple fabrication structure used for organic solar cells and a detectivity of more than 1 × 1012 Jones (corrected by noise current) in the NIR region at 10% tensile strain and short response time (2.46 μs), representing state-of-the-art performances. Reducing energetic disorders other than discrete traps in photoactive layers is more crucial to further reduce the dark current at zero bias. The dark current of the OPDs exhibits higher mechanical stability than photocurrent due to the slower degradation of the parallel resistance than the series resistance under tensile strain. The higher stability of dark current enables the s-OPDs as a stretchable organic photoplethysmogram heart rate sensor, showing excellent detectivity under 30% strain or 800 stretching–release cycles at 10% strain, indicating the great potential for application in wearable optoelectronics.

Helical hollow channel waveguide in YAG fabricated by femtosecond laser enhanced wet etching.

Three-dimensional optical waveguides with hollow channels have many advantages, such as strong mode confinement and excellent dispersion control ability. Femtosecond laser enhanced wet etching is widely used to fabricate hollow channel waveguides in transparent dielectric materials. We propose a method for fabricating hollow channel waveguides in YAG using femtosecond laser enhanced wet etching with a simpler fabrication process and shorter etching time compared with the previous work. After 90 h of etching, a series of helical hollow channel waveguides with a length of 5 mm and a radius of 32 µm were successfully fabricated. At a pitch of 3 µm, the waveguide exhibited a loss (including coupling loss and transmission loss) as low as 0.68 dB at 1030 nm. The helical hollow channel waveguide also exhibited exceptional isotropic light confinement capability and remarkable supercontinuum-generating properties. Moreover, helical hollow channel waveguides with a radius of 2 µm were successfully fabricated. According to simulations, waveguides of such size can effectively control dispersion. Our work presents, to our knowledge, a novel approach to fabricating hollow channel waveguides with arbitrary lengths using femtosecond laser-enhanced wet etching.

A novel synthetic strategy of mesoporous Ti4O7-coated electrode for highly efficient wastewater treatment

Suboxidized titanium, as a promising anode for electrocatalytic oxidation reactions in wastewater treatment, presents a viable pathway to solve the challenging water pollution. However, current suboxidized titanium anodes are primarily fabricated hot pressing of by suboxidized titanium powders, further hampering their application in wastewater treatment due to high costs and complex shaping processes. To overcome these limitations, this work employs the plasma electrolytic oxidation (PEO) technology to in-situ fabricate porous TiO2 coating precursors on commercial pure titanium substrates, followed by an annealing process to carefully reduce the TiO2 coatings with hydrogen gas, and finally achieving the cost-effective production of high-purity Magnéli phase Ti4O7-coated electrode. The obtained Ti4O7-coated electrodes exhibit a highly ordered granular structure, good crystallinity, wide electrochemical window, and low interfacial charge transfer resistance. Importantly, the Ti4O7-coated electrodes also offer a simple fabrication process, lower energy consumption, and reduced costs compared to advanced boron-doped diamond (BDD) and bulk Ti4O7 electrode. The electrochemical oxidation tests also demonstrate that Ti4O7-coated electrodes can achieve the complete degradation of 100 mg/L phenol within 240 minutes, exhibiting excellent catalytic activity and potential applications in wastewater treatment.

Flexible piezoresistive pressure sensor based on a graphene-carbon nanotube-polydimethylsiloxane composite

Flexible sensors are used widely in wearable devices, specifically flexible piezoresistive sensors, which are common and easy to manipulate. However, fabricating such sensors is expensive and complex, so proposed here is a simple fabrication approach involving a sensor containing microstructures replicated from a sandpaper template onto which polydimethylsiloxane containing a mixture of graphene and carbon nanotubes is spin coated. The surface morphologies of three versions of the sensor made using different grades of sandpaper are observed, and the corresponding pressure sensitivities and linearity and hysteresis characteristics are assessed and analyzed. The results show that the sensor made using 80-mesh sandpaper has the best sensing performance. Its sensitivity is 0.341 kPa−1 in the loading range of 0–1.6 kPa, it responds to small external loading of 100 Pa with a resistance change of 10%, its loading and unloading response times are 0.126 and 0.2 s, respectively, and its hysteresis characteristic is ∼7%, indicating that the sensor has high sensitivity, fast response, and good stability. Thus, the presented piezoresistive sensor is promising for practical applications in flexible wearable electronics.

Ultrafast Biomimetic Untethered Soft Actuators with Bone‐In‐Flesh Constructs Actuated by Magnetic Field

AbstractSoft actuators with unique mechanics have gained significant interests for unique capabilities and versatile applications. However, their actuation mechanisms (usually driven by light, heat, or chemical reactions) result in long actuation times. Reported magnetically actuated soft actuators can produce rapid and precise motions, yet their complex manufacturing processes may constrain their range of applications. Here, the “bone‐in‐flesh” is proposed that constructs combining rigid magnetic structures encapsulated within soft polymers to create untethered magnetic soft actuators. This approach enables these soft, impact‐resistant, agile actuators with a significantly simplified fabrication process. As demonstration examples, multiple soft actuators are fabricated and tested, including actuators for auxetic properties, 2D–3D transformations, and multi‐stable states. As such, this work offers a promising solution to challenges associated with soft actuators to potentially expand their applications in various domains.

Nitrogen-doped porous carbon derived from cross-cutting bamboo for high-performance supercapacitors by one-pot ball milling method

In this work, Nitrogen-doped cross-cut KOH-activated porous carbon (NCKC) was obtained through a simple and effective fabrication process. Cross-cut bamboo, KOH, and urea are mixed through a one-pot ball milling strategy. The obtained sample (NCKC) has a high specific capacitance in the three-electrode test (367 F·g−1 at 0.2 A· g−1), and maintains a satisfactory specific capacitance of 183 F·g−1 at a high current of 50 A·g−1. Moreover, an aqueous supercapacitor based on NCKC with 1 M Na2SO4 as the electrolyte can provide an outstanding specific energy of 31.1 W h kg−1 with a specific power of 200 W·kg−1, without any noticeable reduction in capacity even after 40,000 cycles. This is attributed to the fact that NCKC has an abundant hierarchical pore structure. The cross-cutting process can shorten natural pores origin from bamboo native structures, and facilitate hydrophilicity in the resulting porous carbon. The results reveal that the synergistic effect of cross-cutting process, ball milling, and N-doping in carbon enhanced the electrochemical performance of carbon remarkably. The results show such one-pot ball milling method simplifies the preparation process and is of great interest for the innovation and application of high-performance electrode materials.

Interdigitated‐back‐contacted silicon heterojunction solar cells featuring novel MoOx‐based contact stacks

AbstractThe fabrication process of interdigitated‐back‐contacted silicon heterojunction (IBC‐SHJ) solar cells has been significantly simplified with the development of the so‐called tunnel‐IBC architecture. This architecture utilizes a highly conductive (p)‐type nanocrystalline silicon (nc‐Si:H) layer deposited over the full substrate area comprising pre‐patterned (n)‐type nc‐Si:H fingers. In this context, the (p)‐type nc‐Si:H layer is referred to as blanket layer. As both electrodes are connected to the same blanket layer, the high lateral conductivity of (p)nc‐Si:H layer can potentially lead to relatively low shunt resistance in the device, thus limiting the performance of such solar cells. To overcome such limitation, we introduce a thin (&lt;2 nm) full‐area molybdenum oxide (MoOx) layer as an alternative to the (p)nc‐Si:H blanket layer. We demonstrate that the use of such a thin MoOx minimizes the shunting losses thanks to its low lateral conductivity while preserving the simplified fabrication process. In this process, a novel (n)‐type nc‐Si:H/MoOx electron collection contact stack is implemented within the proposed solar cell architecture. We assess its transport mechanisms via electrical simulations showing that electron transport, unlike in the case of tunnel‐IBC, occurs in the conduction band fully. Moreover, the proposed contact stack is evaluated in terms of contact resistivity and integrated into a proof‐of‐concept front/back‐contacted (FBC) SHJ solar cells. Contact resistivity as low as 100 mΩcm2 is achieved, and fabricated FBC‐SHJ solar cells obtain a fill factor above 81.5% and open‐circuit voltage above 705 mV. Lastly, the IBC‐SHJ solar cells featuring the MoOx blanket layer are fabricated, exhibiting efficiencies up to 21.14% with high shunt resistances above 150 kΩcm2. Further optimizations in terms of layer properties and fabrication process are proposed to improve device performance and realize the efficiency potential of our novel IBC‐SHJ solar cell architecture.

Iota‐carrageenan (𝑖C) hydrogel oscillations under constant electric field and stability diagrams

AbstractSoft actuators belong to a type of actuators made of soft materials which are capable of converting applied energy to mechanical motion. They have been utilized in several fields due to their flexibility, low weight, inexpensiveness and simple fabrication. In this work, iota‐carrageenan (𝑖C) was chosen as the starting material for a hydrogel‐based actuator. The 𝑖C hydrogels were fabricated via a simple solvent‐casting technique at various concentrations: 2.4% (v/v), 2.8% (v/v) and 3.2% (v/v). All 𝑖C hydrogels were characterized for their chemical, thermal, rheological and morphological properties as well as the actuation performances under applied electric field. The 𝑖C hydrogels showed monotonic increases in the static bending distance and dielectrophoretic force with increasing electric field strength. Above the critical electrical field strengths, the ribbon‐like 𝑖C hydrogels oscillated back and forth due to the competition between the dielectrophoresis force, the resisting elastic force, the weight and the inertia force. Stability diagrams were constructed for the first time separating static bending from oscillation behavior under constant applied electric fields. © 2024 Society of Chemical Industry.

Simple and Harmless Fabrication of Reduced Graphene Oxide-Based Transparent Conductive Film Using L-Ascorbic Acid as Reducing Agent

Simple and Harmless Fabrication of Reduced Graphene Oxide-Based Transparent Conductive Film Using L-Ascorbic Acid as Reducing Agent

Molecularly imprinted polymer photoelectrochemical sensor for the detection of triazophos in water based on carbon quantum dot-modified titanium dioxide.

Widely used organophosphorus pesticide triazophos (TAP) can easily cumulate in aquatic system due to its high stability chemically and photochemically and thus posing significant threat to aquatic creatures and humans' health. Urging demand for rapid determiningTAP in water has risen. Photoelectrochemical (PEC) sensing turns out to be a good candidate for its simplicity in fabrication and swiftness in detection. Nevertheless, traditional PEC sensors often lack selectivity as their signal generation primarily relies on the oxidation of organic compounds in the electrolyte by photo-induced holes. To address this limitation, molecularly imprinted polymers (MIPs) can be in combined with PEC sensors to significantly enhance the selectivity. Here, we present a novel approach utilizing a PEC sensor enhanced by carbon-modified titanium dioxide molecularly imprinted polymers (MIP/C/TiO2 NTs). Carbon quantum dot (CQD) modification of titanium dioxide nanotube arrays (C/TiO2 NTs) was achieved through a one-step anodization process, effectively enhancing visible light absorption by narrowing the band gap of TiO2, and CQDs also function as sensitizer accelerating charge transfer for improved and stable photocurrent signals during detection. Our method further incorporates MIPs to heighten the selectivity of the PEC sensor. Electro-polymerization using cyclic voltammetry was employed to polymerize MIPs with pyrrole as the functional monomer and triazophos as the target molecule. The resultant MIP/C/TiO2 NT sensor exhibited remarkable sensitivity, with a detection limit of 0.03nM (S/N = 3), alongside exceptional selectivity and stability for triazophos detection in water. This offers a promising avenue for efficient, cost-effective, and rapid monitoring of pesticide contaminants in aquatic environments, contributing to the broader goals of environmental preservation and public health.

Simple Fabrication of Hydrophobicity-Controlled Fe-ZSM-5 for Aqueous-Phase Partial Oxidation of Methane with Hydrogen Peroxide

Surface hydrophobicity is an important factor in controlling the catalytic activity of heterogeneous catalysts in various reactions, particularly liquid-phase reactions using water as the (co)solvent. In this study, the surface hydrophobicity of Fe-ZSM-5 was successfully controlled using a simple coating method in which furfuryl alcohol was used as the carbon precursor. Various techniques, such as N2 physisorption, temperature-programmed desorption of ammonia, and contact angle measurements of water droplets, were used to characterize the catalysts. Fe-ZSM-5 catalysts with different degrees of hydrophobicity were used for the aqueous-phase selective oxidation of methane with H2O2. The positive effect of the surface carbon coating on the catalytic performance was confirmed when the carbon content was not sufficiently high to block the pores.

FSS based high gain optically transparent MIMO antenna for Sub-6 GHz 5G mid-band applications

A novel optically transparent Multi Input Multi Output (MIMO) antenna design positioned on a Frequency-Selective Surface (FSS) for gain improvement while maintaining a simple fabrication procedure. Transparent conductive materials inherently exhibit higher sheet impedance due to lower conductivity, resulting in decreased antenna gain and radiation efficiency. To address this limitation, an optically transparent FSS is incorporated beneath the MIMO structure to improve radiation characteristics. Utilizing a Malinex substrate and a conductive silver oxide sheet, the 4-element MIMO design achieves both transparency and MIMO operability. The operational bandwidth spans from 3.09 GHz to 3.7 GHz, with a percentage bandwidth of 17.96 %, ensuring port isolation of over 20 dB. With the presence of the FSS, a consistent gain enhancement of approximately 3.46 dBi is achieved, with an average gain within the band reaching 4.56 dBi. The proposed design employs a simplified fabrication process while addressing aesthetic concerns and providing a solution to the existing issue of low gain in conductive metal oxide-based transparent antennas.

Regulating the perovskite/C60 interface via a bifunctional interlayer for efficient inverted perovskite solar cells

Inverted perovskite solar cells are promising candidates in photovoltaic fields due to their low-temperature processing, simplified fabrication, and enhanced stability when compared with the conventional configuration. However, the significant non-radiative recombination losses and energy alignment mismatch at the perovskite/C60 interface limit the device's performance and long-term stability. To overcome this drawback, we introduced trifluoromethoxy-functionalized phenethylammonium iodide salts with high polarity between the perovskite and C60 electron transporting layer. This bifunctional interlayer not only effectively passivates the perovskite surface and interface but also reduces the minority carriers through the band rearrangement at this interface, thus significantly suppressing the deteriorating interfacial non-radiative recombination. The modified interlayer also facilitates electron extraction by reducing the offset between the perovskite and C60, contributing to an improved photocurrent and fill factor. The resultant inverted perovskite solar cell based on a Cs0.05FA0.85MA0.10Pb(I0.95Br0.05)3 composition reveals a power conversion efficiency of 24.7 % at the reverse scan and shows negligible efficiency loss after 600 h of maximum power point tracking under one-sun illumination. Overall, this feasible deposition of ammonium-based interlayer establishes a successful demonstration of efficient and stable inverted devices to accelerate the commercialization of perovskite photovoltaics.

The Enhanced Performance of Oxide Thin-Film Transistors Fabricated by a Two-Step Deposition Pressure Process.

It is usually difficult to realize high mobility together with a low threshold voltage and good stability for amorphous oxide thin-film transistors (TFTs). In addition, a low fabrication temperature is preferred in terms of enhancing compatibility with the back end of line of the device. In this study, α-IGZO TFTs were prepared by high-power impulse magnetron sputtering (HiPIMS) at room temperature. The channel was prepared under a two-step deposition pressure process to modulate its electrical properties. X-ray photoelectron spectra revealed that the front-channel has a lower Ga content and a higher oxygen vacancy concentration than the back-channel. This process has the advantage of balancing high mobility and a low threshold voltage of the TFT when compared with a conventional homogeneous channel. It also has a simpler fabrication process than that of a dual active layer comprising heterogeneous materials. The HiPIMS process has the advantage of being a low temperature process for oxide TFTs.