Preparation of silica fibres by unidirectional freezing of a silicic acid gel was first reported by Mahler and Bechtold [1]. During freezing, the polysilicic acid phase separates from water. If the conditions are right, the water freezes as long columnar crystals and polysilicic acid is expelled into the intercolumnar space where it polymerizes further. On thawing the frozen mass, amorphous fibres of silica are obtained. Subsequently to this first report, fibres of zirconia [2, 3] and alumina [4, 5] have also been grown by unidirectional freezing of gels. Kokubo et al. [2, 3] studied in some detail the conditions for fibre formation from a gel prepared from ZrOC12.8H20. They found that the ratio G/R,, where G is the temperature gradient at the frozen gel front and R is the freezing rate, has to be within narrow limits (2 to 8 °C h cm -2) for obtaining fibres longer than 20 mm. At larger values of G/R, columnar crystals of ice grow as a plane front with no intercolumnar space. At small G/R values, the ice crystals grow in radial form and zirconia is expelled randomly. Only at intermediate G/R values is a suitable geometry for fibre formation, consisting of long ice crystals with fine spaces between them, obtained. The other factors besides G/R which are important for the formation of fibres by this process are concentrations of the starting sol and the time of ageing of the gel. Kokubo et al. [:2] found that sols with low concentrations either do not gel or do not yield fibres while higher concentration result in longer fibres. The third process variable, namely pre-ageing of the gel before freezing, has not been investigated. In the present work some interesting effects of pre-ageing were observed and are reported below. Aqueous solution of concentration 2 ~ ZrOC12 was prepared using ZrOC12"8H20. 5 ml of this solution was transferred to a 8ram diameter x 120 mm cellulose acetate membrane tube made in the laboratory. Dialysis was carried out against distilled water to obtain clear hydrogels. The gels were aged in distilled water for ageing times ranging from 96 to 720 h with renewal of water once every 24 h. The gel cylinders were wrapped with a 3 mm thick polyeurethane foam and placed in a plastic tube. The plastic tube was then lowered into a liquid Na bath at rates between 1.7 to 2.5 cmh -1. Some experiments were also conducted I:o determine the effect of the ratio G/R. In these experiments, the rate of freezing of the gel interface at distances between 4 and 6 cm from the bottom of the gel cylinder were measured by inserting thermocouples as described in [3]. The frozen gelLs were removed
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