Silica Particle Size Research Articles

Design and Development of a Novel Nano-hybrid Dental Composite: Antibacterial Silica Nanocomposite for Dental Use

Resin based dental composites is one of the promising dental materials that serves as an alternative to metal and amalgam restorations, as they resemble natural tooth and widely used in restorative dental treatments such as tooth decay and oral lesions. Despite several ongoing researches and innovations, the primary challenges associated with composite restorations are their limited durability, sensitivity, shrinkage and leakage. This research aimed to address these challenges and develop an innovative dental composite resulting in a minimal discomfort to the patient and improve long term therapeutic eficacy. To overcome these challenges silica Nano- particles, with antibacterial agent was incorporated. Nano- particles of silica acted as filler, which was extracted from a bio-waste (rice husk). The addition of anti-microbial agents helped to minimize leakage due to shrinkage as these materials have small particle size, offering a wide range of biological, chemical and mechanical properties. This was followed by characterization techniques which includes; SEM, XRD, FTIR and particle characterization that were evaluated and compared. The peaks of Silicon dioxide in XRD was recorded at 21.67, 38.38 and 44.68. Extracted silica particle size 47. 66 μm was further reduced to Nano size with an average size of 200 nm. FTIR spectrum showed the relative transmittance at 1000- 1090 cm<sup>-1</sup>. The results met the standard measures and was much cheaper than currently used in dental industry. In future, comparative analysis testing including compressive or tensile strength and anti-bacterial testing can be performed that may further prove its potential and can be followed by clinical trials also.

Optimization Using Central Composite Design of the Response Surface Methodology for the Compressive Strength of Alkali-Activated Material from Rice Husk Ash

Alkali-activated materials are promising alternatives to cement. This study investigated the effects of the silica content, particle size, and replacement ratio of rice husk ash (RHA) on the compressive strength and the optimization of these parameters. Seventeen mixtures with different materials were tested to evaluate their compressive strengths. Three levels of particle size, silica content, and RHA replacement ratio were used. The effects of RHA characteristics on the compressive strength were investigated based on Archimedes porosity, pH, ignition loss, and X-ray diffraction. The experimental results reveal that the replacement ratio of RHA was p-values < 0.002, which affected the compressive strength compared with the particle size (p-values < 0.450) and silica content of the RHA (p-values < 0.017). It was confirmed that the optimum values of particle size, silica content, and replacement ratio of RHA were 50 µm, 90%, and 15 wt.%, respectively. After re-testing, the compressive strength of mortar made with the optimum values was 49.8 MPa. This increase in compressive strength was also found to be closely related to the porosity, pH, and ignition loss of the paste. It was confirmed that the replacement ratio of RHA increased with decreasing porosity and pH and increasing ignition loss, which was related to the formation of calcite and C-S-H.

Eco-Pozzolans as Raw Material for Sustainable Construction Industry: Comparative Evaluation of Reactivity Through Direct and Indirect Methods

A solution to reduce the consumption of raw materials and the generation of greenhouse gases is the partial replacement of clinker (the main constituent of cement) with supplementary cementitious materials. This study aimed to compare the reactivity of ten supplementary cementitious materials—synthetic/commercial ones and those from industrial and agricultural waste (eco-pozzolans). The characterization of the raw materials was carried out using X-ray fluorescence, the loss on ignition, X-ray diffraction, and the determination of the amorphous silica content and particle size distribution. The pozzolanicity assessment was carried out using the Frattini test (direct method) and electrical conductivity and pH tests (indirect method), with the latter presenting greater sensitivity and precision, enabling us to classify the pozzolan reactivity. Although synthetic/commercial pozzolans have higher silica content, the eco-pozzolans showed excellent reactivity results, thus indicating their use as sustainable pozzolans, presenting characteristics that enhance the performance of cement matrices and reduce the environmental impacts of production. Nyasil and rice leaf ash were the pozzolans that presented the greatest reactivity among those studied. The obtained results suggest that using industrial/agricultural waste like reactive pozzolans can help to mitigate the adverse impacts of cement production, address natural resource shortages, and promote a circular economy.

Fluorine-free superhydrophobic surfaces by atmospheric pressure plasma deposition of silazane-based suspensions

Atmospheric plasma is used to deposit superhydrophobic fluorine-free thin films onto a substrate. In this process, a suspension of micron size silica particles in a silazane based precursor is deposited in a single step using a dielectric barrier discharge plasma jet moving above the substrate. Thanks to an optimized configuration between the suspension injection and the plasma jet, the silazane precursor can be polymerized on the substrate surface but also, on silica particles to form additional micro size particles. The experimental parameters for optimal deposition are discussed, with emphasis on those leading to the formation of this dual roughness surface caused by the arrangement of both silica particles and particles generated from the precursor plasma polymerization. The combination of these two different length scales for the roughness leads to a decreased wettability of the coated substrate and a water contact angle larger than 150°.

Influence of Sodium Ions and Carbon Black on the Formation and Structural Color of Photonic Balls by Silica Particles.

In this study, photonic balls─spherical aggregates of submicrometer-sized silica particles with uniform particle size─were investigated as structural colored materials. The structural color of these photonic balls is influenced by the ordered arrangement of the silica particles. The research focused on how the addition of electrolytes, specifically NaCl, affects the formation of photonic balls to achieve the desired structural color. Without NaCl, the photonic balls formed onion-shaped colloidal crystals. At NaCl concentrations above 0.006 mol/L, the particles aggregated into short-range ordered structures. When the concentration exceeded 0.05 mol/L, the aggregates lost their spherical shape. The study also explored the addition of carbon black (CB), a water-dispersible material due to its surface charge. The findings revealed that NaCl induced the phase separation between the charged silica particles and CB, resulting in Janus-shaped photonic balls─one side exhibiting structural color and the other side appearing black due to the presence of CB. Changing the silica particle size altered the hues of these Janus-shaped photonic balls, though they appeared uniformly colored to the naked eye. While this study did not specifically examine the applications of Janus-shaped photonic balls composed of silica particles and CB, CB is known for its ability to absorb near-infrared radiation and convert it into heat as well as its conductive properties. Silica, on the other hand, has a low thermal conductivity and acts as an electrical insulator. The structurally colored Janus-shaped photonic balls created in this study may serve as pigments in applications requiring anisotropic heat generation and electrical conduction. Additionally, the study's findings suggest the potential for creating various types of Janus-shaped photonic balls from materials with differing densities.

Effect of silica particle size and coating by natural latex on properties of styrene‐butadiene rubber/carbon black/silica composites

AbstractSilica is a renewable resource that has become the primary filler for the rubber used in eco‐friendly tires. However, silica tends to agglomerate in the rubber matrix, particularly, micro‐ and nano‐scale silica, which limits its application. When ordinary‐particle‐size silica with low cost and high stacking density is modified using appropriate methods, high dispersion in rubber and good performance can be achieved with common processing equipment, which has significant engineering application value. In this study, silica particles with different sizes (nano‐scale, 19 and 45 μm) were treated with a 3‐mercaptopropyltriethoxysilane coupling agent (KH580). Subsequently, the silica with the ordinary particle size of 300 mesh (45 μm) was coated with natural latex (NL), and the mechanical properties of the modified silica‐filled styrene‐butadiene rubber (SBR)/carbon black (CB) compounds were investigated. The results revealed that the mechanical properties of the NL‐coated 45 μm silica‐filled composite improved significantly, particularly, in the area of tear strength and elongation at break, the composite properties were improved by 17.1% and 118.2%, respectively. Excellent performance over composites filled with coupling agent‐treated micron‐ and nanoscale silica. Enhancing the surface modification of silica through latex coating provides a means to improve the efficiency of industrial production and reduce costs.Highlights The low‐fine silica treated with KH580 has good dispersibility. Improved mechanical compatibility of NL‐coated silica with rubber. Improvement in strain performance of composites after NL coated with silica. The effect of silica dispersion on composite properties is greater than the effect of particle size. Industrial silica can be successfully addressed, paving the way for extensive utilization.

Silica particle size and polydispersity control from fundamental practical aspects of the Stöber method

Silica-based nanoparticles have been continuously investigated for their physical and chemical properties, which have made them adaptable for a wide range of scientific purposes, from adsorption in an aqueous medium to target-specific drug delivery in biological fluids. The achievement of these properties is, in general, possible by controlling the synthesis of the nanomaterial, and the Stöber method is one of the most commonly employed approaches for silica-based nanoparticles. In this study, experiments were carried out to investigate several parameters of the Stöber method for controlling the diameter and size dispersion of silica nanoparticles. The results of these experiments were supported by and contrasted with the theoretical aspects of silica particle nucleation and growth models. In this scenery, practical aspects of the Stöber Method such as the effects of variations in catalyst concentration, colloidal stability and drying approach on particle size and polydispersity were examined in detail for providing an organized basis of experimental and theoretical data about it for who aims at work with silica nanoparticle synthesis through the Stöber Method.

Dynamic magnesiothermic reduction of various silica to porous silicon structures for lithium battery anodes

A dynamic magnesiothermic reduction (DMR) of various silica having different size and porosity is conducted to study the effects of silica properties on the ⅰ) DMR reaction kinetics, ⅱ) properties of resulting porous silicon (pSi) microparticles, and ⅲ) performances of pSi/C composites as anodes in lithium batteries. A DMR kinetic study using the Ginstling–Brounstein diffusion model shows that the smaller the silica particle size, the higher the reduction rate and the lower the apparent activation energy. Irrespective of silica properties, all the resulting pSi particles have mesoporous structures. The pSi particles comprise interconnected small primary silicon nanoparticles (approximately 30–40 nm in diameter) to render similar particle morphologies to those of the parent silica. Owing to these appealing features of pSi particles, pSi/C composites exhibit excellent cycling performance for over 200 cycles and high rate capabilities, whereas SiMP/C (prepared with a non-porous silicon microparticles) loses most of its capacity in early cycles owing to high resistance build-up during cycling. Overall, the DMR of silica precursors of several micrometers or less in size (preferably porous precursors) are desirable for the production of high-purity pSi microparticles for use in high-capacity and stable anodes for advanced lithium batteries.

Study on the hydrate growth characteristics and rheology of silica-containing sand water-in-oil emulsion system

Understanding the transportability of silica-sand-containing hydrate slurries is crucial for production safety of non-consolidated natural gas hydrate reservoirs, especially when solid-state fluidization technology is utilized. Despite some research on silica sand and marine sediments’ influence on hydrate formation kinetics, rheological studies are scarce for systems with silica sands. The formation process of cyclopentane hydrates under the coexistence of hydrophilic silica particles and surfactants were observed. The effects of the concentration and particle size of silica sands as well as the water cut and surfactant concentration of emulsion on the rheological properties of hydrate slurries were investigated using a rheometer. The results indicated: (1) Hydrophilic sand aggregates were entrapped in water droplets, indirectly affecting the oil–water contact area due to the increase in water droplet volume, which was conducive to the combination of alkanes and water molecules to form a hydrate shell; silica particles provided nucleation sites at the oil–water interface to promote the adsorption and aggregation of cyclopentane molecules. (2) The synergistic effect of silica sand and surfactants significantly shortened the induction time of hydrates and increased the viscosity of the slurry. As the concentration of silica sand (1 wt%, 5 wt%, 10 wt%) increased, the induction time of hydrate formation decreased by 44.8 min. Within the concentration range below 5 wt%, the viscosity of the slurry increased as the concentration increased, with an amplitude of 13830.7 mPa·s. The induction time of hydrate formation decreased with increasing silica sand particle size (2 μm, 6.5 μm, 12 μm), but the size of silica sand particles had no significant effect on the viscosity of the slurry. (3) Hydrate slurries in all systems exhibited shear-thinning behavior. There was no obvious relationship between the yield stress of slurry under different silica sand concentrations. However, the yield stress of the slurry was inversely proportional to the size of silica sand particles. The yield stress decreased by 141.13 Pa when the size of silica sand particles increased from 2 μm to 12 μm. Overall, this study highlighted the influence of silica sand presence on flow safety assurance in solid-state fluidization technology.

Effects of synthesis conditions on particle size and pore size of spherical mesoporous silica

The particle size and pore size of spherical mesoporous silica materials play significant roles in their application. However, relatively limited systematic research has been conducted on how preparation conditions influence these properties. In particular, the effects of some important factors have not been adequately studied, including reaction time, reaction temperature, and organic solvent type. In this work, octane and water were used as solvents, and tetraethyl orthosilicate was used as the silicon source to systematically study the effects of reaction time, reaction temperature, different organic solvents, octane/water mass ratio, styrene template concentration, and surfactant (cetyltrimethylammonium bromide, CTAB)/H2O mass ratio on the particle morphology, particle size, and pore size of silica. The results suggest that the above-mentioned neglected factors exert a substantial influence on both particle size and pore size. In the experimental temperature range, the pore diameter decreases and the particle size increases with increasing temperature. The maximum particle size and pore size are achieved after a reaction time of 3 h, and a further increase in reaction time leads to a smaller particle size and pore size. As the number of carbon atoms in the organic solvent decreases, the pore size also gradually increases. Styrene and organic solvents that dissolve in CTAB micelles are crucial factors in pore formation, while the aggregation of the swollen CTAB micelles influences the particle size. The changes in the pore structure stability and hydroxyl density of the synthesized samples in water were also studied. After undergoing water treatment at temperatures ranging from 20 to 60 °C for 72 h, both the pore structure and morphology remain relatively unchanged. When the temperature increases, the surface hydroxyl density exhibits a more pronounced increase in the presence of water. After water treatment for 5 h, the surface hydroxyl density reaches saturation.

Synthesis of Mesoporous Silica Using the Sol-Gel Approach: Adjusting Architecture and Composition for Novel Applications.

The sol-gel chemistry of silica has long been used for manipulating the size, shape, and microstructure of mesoporous silica particles. This manipulation is performed in mild conditions through controlling the hydrolysis and condensation of silicon alkoxide. Compared to amorphous silica particles, the preparation of mesoporous silica, such as MCM-41, using the sol-gel approach offers several unique advantages in the fields of catalysis, medicament, and environment, due to its ordered mesoporous structure, high specific surface area, large pore volume, and easily functionalized surface. In this review, our primary focus is on the latest research related to the manipulation of mesoporous silica architectures using the sol-gel approach. We summarize various structures, including hollow, yolk-shell, multi-shelled hollow, Janus, nanotubular, and 2D membrane structures. Additionally, we survey sol-gel strategies involving the introduction of various functional elements onto the surface of mesoporous silica to enhance its performance. Furthermore, we outline the prospects and challenges associated with mesoporous silica featuring different structures and functions in promising applications, such as high-performance catalysis, biomedicine, wastewater treatment, and CO2 capture.

Effect of silica fume type on rheology and compressive strength of geopolymer mortar

Silica fume (SF) is widely used in the developing of high-performance geopolymer systems. Previous studies have shown that using different types of SF may have different influences on the performance of geopolymers. What are the key factors (affecting the properties of geopolymers) still need to be clarified? This paper investigated the effects of three types of silica fume (SF1− SF3) with various silica contents (98.0%, 94.7% and 53.1%) and particle sizes (D50: 3.3 μm, 3.1 μm and 11.8 μm) on the rheology and compressive strength of alkali-activated calcium alumina cement (CAC)/fly ash mortar. The incorporation of SF can significantly increase the plastic viscosity. The increase in plastic viscosity was due to the ball-bearing action of the spherical SF particles, which reduced the friction between the particles under shearing. Replacing 20% of the fly ash with SF1 and SF2 improved the compressive strength of geopolymer mortars while the incorporation of SF3 decreased the compressive strength at the same replacement ratio. Inductively coupled plasma (ICP) spectrometry results indicated that the amorphous silica in the SFs was dissolved in an alkali solution. Activators with high concentrations of monomer and dimmer silicon groups may promote the reaction between precursors and activators. The formation of additional aluminosilicate gels reduced the amount of large capillary pores (500 nm to 1000 nm), leading to improved strength. The incorporation of coarse SF3 introduced extra voids in the mixture, as suggested by calculations of packing density, leading to reduced strength.

Comparison of piezoresistive sensitivity based on the size of silica as secondary filler on hybrid CNT composites

Recent research has increasingly focused on the potential applications of carbon nanotube (CNT) hybrid composites in wearable sensor technologies. Piezoresistivity, which is characterized by the ability to detect alterations in electrical resistance in response to external forces, is a pivotal attribute of resistive sensors. Numerous studies have attempted to improve this performance by incorporating secondary fillers. Despite extensive efforts to comprehend the influence of the dimensions of secondary fillers on electrical conductivity under static and dynamic conditions, notable confusion persists in the literature regarding the comparative analysis of the effects of nano- and microscale secondary fillers. In this study, two distinct sizes of silica particles were introduced as secondary fillers in CNT/polymer composites, followed by a rigorous comparative analysis of their mechanical and electrical properties under static conditions. Furthermore, this study assessed the influence of the silica particle size on the electrical resistance under dynamic tensile conditions, elucidating its impact on the conductive network.

Effect of Silica Particle Size and Aging Time on the Improvement of Mechanical Properties of Geopolymer-Fiber Composites

Effect of Silica Particle Size and Aging Time on the Improvement of Mechanical Properties of Geopolymer-Fiber Composites

Investigation of the effect of silica particles and silane coupling agent on silica-filled tire tread compounds

Enhancing attributes such as abrasion resistance, wet grip, and rolling resistance significantly impacts the overall performance optimization in tire tread applications. These attributes are predominantly influenced by the dispersity of silica filler within tire tread compounds. Therefore, it becomes imperative to enhance silica dispersion by thoroughly investigating the impact of each constituent in the tire tread compound. This study aims to elucidate the effects of silica particle size and silane coupling agents on tire tread compound properties. The results demonstrate that larger specific surface area silica particles alongside 3-mercaptopropyltrimethoxysilane coupling agents effectively reduce filler–filler interactions and enhance silica dispersion within the tire tread compound. Consequently, these improvements contribute to the overall enhancement of tire tread compound performance. These findings offer valuable insights into advancing the reinforced performance of tire tread compounds through the synergistic utilization of each constituent.

Identifying the mechanisms behind the stability of silica nano- and micro-particles: Effects of particle size, electrolyte concentration and type of ionic species

Silica nanofluids have emerged as promising agents for various applications, such as water treatment, CO2 absorption, and chemical enhanced oil recovery (CEOR). However, their effectiveness can be hindered when transported through porous media, especially in challenging downhole environments. Aggregation of nanofluid suspensions can damage formation integrity, and brine fluids may unintentionally transport fine micro silica particles, warranting an in-depth examination of micro-particle behavior and stability. This study synthesized silica particles of different sizes (10 nm, 50 nm, 1 μm and 2 μm) and meticulously characterized them using advanced techniques of transmission electron microscopy (TEM), field emission scanning electron microscopy (FE-SEM), fourier-transform infrared spectroscopy (FTIR), X-Ray diffraction (XRD), thermal gravimetric analysis (TGA), and Brunauer–Emmett–Teller (BET) analysis. Subsequently, 560 combinations (in 5 series of 112 experiments) of micro- and nano-fluids in the presence of four different salts (NaCl, CaCl2, MgSO4 and MgCl2) were prepared. The stability and sedimentation of these combinations were investigated based on zeta potential, particle size, pH, electrical conductivity, and UV-spectrophotometry. The results indicated that sodium ions were effective for maintaining suspension stability at lower salt concentrations, while magnesium ions were preferred for higher salinities. Particle size increase led to instability at low salinities but stability at high salinities, where enthalpy dominated over entropy. Derjaguin-Landau-Verwey-Overbeek (DLVO) modeling accurately predicted particle interactions and aggregation tendencies. This investigation enhanced the understanding of the mechanisms governing silica particle stability through diverse analytical methods, addressing their limitations. The analysis of UV data over time revealed insights into sedimentation and aggregation kinetics. In summary, this study comprehensively explored the behavior and stability of silica particles in nano- and micro-fluids, shedding light on their performance in applications ranging from enhanced oil recovery to water treatment.

Facile synthesis process for preparing silicon carbide with unique honeycomb structure

AbstractThis study introduces a novel and versatile method for synthesizing honeycomb‐structured silicon carbide (SiC). The innovative approach utilizes a sucrose solution as the carbon source and nonporous silica spheres, which serve both as silicon precursors and templates, allowing for precise control over pore sizes. Notably, the process is characterized by its cost‐effectiveness, eco‐friendliness, and the utilization of milder conditions attributed to magnesiothermic reduction. The tunable pore sizes achieved through adjustments in the size of silica particles offer a versatile platform for customizing SiC materials to meet specific application requirements. Beyond its customizable nature, the method reduces the environmental footprint of SiC synthesis by utilizing eco‐friendly materials. Its combined attributes of accessibility, sustainability, and performance optimization underscore its potential for driving advancements in SiC‐based applications across various industrial and scientific domains.

Experimental In-Situ Observatory on Brownian Motion Behavior of 105 nm Sized Silica Particles During Chemical Mechanical Polishing of 4H-SiC by an Evanescent Field

The experimentally observing optical systems for on-machine measurement have been developed to study on nano-polishing phenomena during the chemical mechanical polishing process, which is a wet process in semiconductor manufacturing. The developed optical system employs an evanescent field to selectively enhance exclusively the observatory of phenomena occurring on the surface being polished, offering a lateral resolving power of approximately 400 nm, in the slurry concentration of up to 5 wt% based on the numerical aperture of the objective lens. In addition, there is also the observability of 105 nm and down to 55 nm-sized silica particles without requiring additive fluorescence agents in or around the nano-particles, even when these particles are moving on surfaces such as silica glass or hard materials (silicon carbide: 4H-SiC). Consequently, the motion behavior of nano-particles disjoining with polishing pad asperity was explored and discussed, in this paper. Experimental results revealed that the polishing pad spatially constrains the movement of particles between the pad and the substrate surface, guiding them toward the surface being polished. During pad sliding, fluidically dragged nano-particles exhibit slower movement than the polishing pad sliding speed while retaining the Brownian motion. Furthermore, 105 nm-sized silica particles did not continuously approach to attach onto the SiC surface; the nano-particles approached in steps with reduced Brownian motion in all directions before attaching. This behavior can be attributed to the effects of van der Waals attraction and electrostatic repulsion forces between the particle and the substrate surfaces.

Colloidal Silica Production with Resin from Sodium Silicate and Optimization of Process

Colloidal silica is a stable and homogeneously dispersed form of amorphous silicon dioxide (SiO2) nanoparticles in water. Colloidal silica has been the focus of research due to large surface area, biocompatibility, low toxicity and chemical and thermal stability. It has been used in a wide variety of industrial applications, including pulp and paper, chromatography, electronics, foods, and colloids, as well as in the ceramics and glass industry. In this study, colloidal silica was produced using cationic resin and sodium silicate and process conditions were optimized. Temperature (50-80 °C), mixing speed (200-500 rpm) and time (20-120 min.), which significantly affect the particle size, were selected as parameters. Particle size distribution (PSD) analyzes of colloidal silica particles were performed to determine appropriate levels of the parameters. The most suitable process conditions are 50°C temperature, 40 min. and 300 rpm. The average particle size of colloidal silica produced in optimum conditions was measured as 80 nm.

Synthesis of Silica Nanoparticle Made from Lampung Pumice Modified with Sonication Parameters for Size and Purity

This study aims to determine the effect of sonication process parameters on the formation of the size and purity of silica from the synthesis of pumice. Pumice reflux process using NaOH for 24 hrs. Titrate using 5M H2SO4 solution to pH 7 and a white gel is formed. The residue was washed using distilled water and dried at 100 oC for 24 hrs. The residue was then stirred with 1M HCl solution for 4 hrs. After the synthesis process, the silica powder was then subjected to a sonication process with temperature variations of 30, 60, and 80 oC for 1, 2, and 3 hrs. The purity of silica was evaluated from the results of x-ray fluorescence, x-ray defragment, and SEM test results. The results of the analysis of variance showed that the independent variable temperature contributed 67.25% and had a significant effect on the SiO2 concentration. The two sonication variables, temperature and time, contributed 50.31% and 46.24%, respectively. The variables significant effect on particle size. Other independent variables affect the SiO2 concentration by 10.36%. The sonication process can increassed concentration and reduced particle size of silica synthesized by selecting the appropriate independent variable.