Study on the hydrate growth characteristics and rheology of silica-containing sand water-in-oil emulsion system

Abstract

Understanding the transportability of silica-sand-containing hydrate slurries is crucial for production safety of non-consolidated natural gas hydrate reservoirs, especially when solid-state fluidization technology is utilized. Despite some research on silica sand and marine sediments’ influence on hydrate formation kinetics, rheological studies are scarce for systems with silica sands. The formation process of cyclopentane hydrates under the coexistence of hydrophilic silica particles and surfactants were observed. The effects of the concentration and particle size of silica sands as well as the water cut and surfactant concentration of emulsion on the rheological properties of hydrate slurries were investigated using a rheometer. The results indicated: (1) Hydrophilic sand aggregates were entrapped in water droplets, indirectly affecting the oil–water contact area due to the increase in water droplet volume, which was conducive to the combination of alkanes and water molecules to form a hydrate shell; silica particles provided nucleation sites at the oil–water interface to promote the adsorption and aggregation of cyclopentane molecules. (2) The synergistic effect of silica sand and surfactants significantly shortened the induction time of hydrates and increased the viscosity of the slurry. As the concentration of silica sand (1 wt%, 5 wt%, 10 wt%) increased, the induction time of hydrate formation decreased by 44.8 min. Within the concentration range below 5 wt%, the viscosity of the slurry increased as the concentration increased, with an amplitude of 13830.7 mPa·s. The induction time of hydrate formation decreased with increasing silica sand particle size (2 μm, 6.5 μm, 12 μm), but the size of silica sand particles had no significant effect on the viscosity of the slurry. (3) Hydrate slurries in all systems exhibited shear-thinning behavior. There was no obvious relationship between the yield stress of slurry under different silica sand concentrations. However, the yield stress of the slurry was inversely proportional to the size of silica sand particles. The yield stress decreased by 141.13 Pa when the size of silica sand particles increased from 2 μm to 12 μm. Overall, this study highlighted the influence of silica sand presence on flow safety assurance in solid-state fluidization technology.