This paper presents a grinding force control strategy with simultaneously guaranteeing surface accuracy for large optical SiC mirror. A fewer-axis grinder with toric wheel is used to ensure the high stiffness during the grinding process. According to the geometric properties of the contact area at the grinding point between the grinding wheel and the workpiece, the relationship between the grinding force, the feed rate, and grinding depth is derived. Furthermore, the dynamic grinding process model is established by considering the deformation of grinding machine and contour deviation of toric wheel. The contour deviation of toric wheel is also identified by the Fourier transform and analysis of the high frequency fluctuation of grinding force. Based on the grinding principle of toric wheel and the above grinding process model, the force-controlled trajectory planning method for toric grinding is introduced. To ensure the workpiece surface accuracy and decrease the subsurface damage simultaneously, the force-controlled method by adjusting the feed rate and keeping the grinding depth unchanged is proposed. The strategy is successfully validated by grinding experiments of SiC mirror on a high-precision fewer-axis grinding machine.
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