A temperature sensor based on a Sagnac interferometer by the actual microstructure fiber (MSF) selectively filled with ethanol has been designed in this paper. We obtained the vectorized cross-section of MSF using the method of the digital image processing technique and the finite element method. This method can model the actual cross section structure of MSF rapidly by gray scale processing, filtering, threshold, and edge detection and be applied to the calculation and simulation of the actual MSF perfectly. The air holes on both sides of the core were filled with ethanol to improve the birefringence of the MSF. The simulation result showed that the dip wavelength in transmission spectrum has a blue-shift when the temperature increasing. The average sensitivity can be up to 1 nm °C−1 as the temperature rises from 25 °C to 75 °C. It can be tested in a wide temperature range, which plays a profound role in practical application.
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