Replacement Of Natural Aggregates Research Articles

Development of lightweight structural concrete with artificial aggregate manufactured from local clay and solid waste materials

The partial replacement of conventional natural coarse aggregate (NCA) with artificial light weight aggregate (LWA) manufactured from local clay and solid waste to develop a lightweight aggregate concrete (LWAC) for the structural use was studied in this paper. Red clay and Savar clay were used individually with solid wastes like rice husk ash (RHA) and waste glass to produce LWA. The suitability of raw materials and LWA was evaluated by investigating various properties. The mechanical, thermal and durability properties of manufactured LWAC were explored. The results of physical, chemical, thermal and geotechnical properties revealed that Red clay is better than Savar clay for the preparation of LWA. All the physical and mechanical properties of LWA prepared from Red clay are suitable for the preparation of LWAC compared to Savar clay. The test results demonstrated that the concrete manufactured by replacing 30 % of NCA with LWA produced a concrete of lightweight properties. The compressive strength of LWAC for 7 and 28 days was observed as 28 and 48 MPa, respectively. The results of modulus of elasticity, splitting tensile strength, flexural deformation, and creep test of LWAC revealed that these mechanical properties meet the requirements for the structural concrete. The RCP test proves that chlorine permeability of LWAC is comparable with NCA. It was observed that the superior performance of LWAC can be achieved only when the optimized mix designed is followed strictly. The suitability of the replacement of natural aggregate by LWA may be helpful for Bangladesh due to the scarcity of natural coarse aggregate and reusability of solid waste materials.

Durability analysis of metakaolin recycled concrete under sulphate dry and wet cycle

This study aims to enhance the durability, cost-effectiveness, and sustainability of recycled fine aggregate concrete (RFAC) subjected to the combined effects of wet-dry cycles and sulfate erosion. Dry–wet cycle tests were conducted in RFAC with different admixtures of biotite metakaolin (MK) and 15% fly ash (FA) mix (M) under 5% sulfate erosion environment. The effect of 0%, 30%, 60% and 90% recycled fine aggregate (RFA) replacement of natural fine aggregate on mass loss, cubic compressive strength, relative dynamic modulus test of RFAC, damage modeling and prediction of damage life of concrete were investigated. The results showed that the concrete cubic compressive strength and relative dynamic modulus were optimal for recycled concrete at 15% MK biotite dosing and 60% RFA substitution, and its maximum service life was accurately predicted to be about 578 cycles under 5% sulfate dry–wet cycling using Weibull function model. This study is pioneering in addressing the durability of RFAC under sulfate attack combined with wet-dry cycling, employing a novel approach of incorporating MK and FA into RFAC. The findings highlight the practical application potential for using MK and FA in RFAC to produce durable and sustainable construction materials, particularly in sulfate-exposed environments. This research addresses a critical challenge in the construction industry, providing valuable insights for developing more durable and eco-friendly construction materials and contributing to long-term sustainability goals.

Effect of Recycled Concrete Aggregates on the Concrete Breakout Resistance of Headed Bars Embedded in Slender Structural Elements

Recycled concrete aggregates are potentially interesting for the precast concrete industry as they provide a new use for high-quality waste from its products’ life cycle. In precast concrete structures, it is common to use headed bars in several connection types between structural members. This paper presents the results of experimental tests to investigate the impact of replacing coarse natural aggregates with coarse recycled concrete aggregates in the concrete breakout strength of cast-in headed bars embedded in slender structural elements. Results of 12 tests on 16 mm headed bars embedded in 500 × 200 × 900 mm concrete members with an effective embedment depth of 110 mm are presented. The percentage of replacement of natural aggregates by recycled concrete aggregates was 0%, 30%, and 100%, and the flexural reinforcement ratio of the structural elements varied from 0.5% to 3.5%. The behavior and strength of the tested specimens are discussed, and comparisons with theoretical strength estimates are presented. The results showed that the concrete breakout strength of the headed bars was not affected by the use of recycled concrete aggregates and that the flexural reinforcement ratio significantly impacts the load-carrying capacity of the headed bars as they control the crack widths before failure.

Performance of fly ash/GGBFS based geopolymer concrete with recycled fine and coarse aggregates at hot and ambient curing

The incorporation of recycled aggregates in geopolymer concrete (GPC) exhibits higher environmental sustainability due to its ability to utilize industrial by-products and construction and demolition (C&D) waste. This study investigates the combined effect of fine and coarse recycled aggregates on the behavior of GPC. In this research, fly ash (FA) and ground granulated blast furnace slag (GGBFS) were used as binder, whereas sodium silicate (Na2SiO3) and sodium hydroxide (NaOH) were used as alkaline activators. Recycled fine aggregates (RFA) were used at 30%, 60% and 100% replacement of natural fine aggregates (NFA) and recycled coarse aggregates (RCA) were used at 0%, 50% and 100% replacement of natural coarse aggregates (NCA). To study the effect of curing temperature, two types of curing regimes, i.e. hot and ambient curing, were employed. Performance of developed GPC was evaluated in terms of workability, mechanical properties (compressive strength, splitting tensile strength, and flexural strength) and durability properties such as water absorption, sorptivity, resistance against acid attack, resistance against marine environment and electrical resistivity. It was found that the behavior of GPC is improved when the samples were cured at high temperature for 24 h, as compared to the samples cured under ambient curing conditions. Furthermore, NFA can be replaced up to 100% with NCA, and up to 60% in the presence of 50% RCA and up to 30% in the presence of 100% RCA. It was also found that with an increase in the percentage of recycled aggregates, durability performance gradually declined. The results showed that GPC can be developed with inclusion of both recycled fine and coarse aggregates, which can help to preserve valuable natural resources, reduce CO2 emission, and dispose C&D waste.

PRODUCTION OF RECYCLED AGGREGATE FOR STRUCTURAL CONCRETE

Recycling demolished concrete is crucial for efficient resource utilization and environmental preservation. The study investigates the use of recycled aggregate in structural concrete production. This study focuses on the mix design of recycled aggregate concrete using the IS mix design procedure with a targeted design strength. Five different concrete proportions were investigated, ranging from 0% ,25% ,50% ,75% and 100% replacement of natural aggregates by recycled aggregates. Results were discussed, with a focus on comparing cube compressive strength to cylindrical compression strength and cylindrical compression strength to split tensile strength. The findings were compared with existing standards and provisions, and regression models were formulated to enhance understanding and prediction of concrete properties. This paper contributes valuable insights into the mix design of recycled aggregate concrete, facilitating sustainable construction practices in line with industry standards and regulations. Key Words: Natural Aggregate Concrete, Recycled Aggregate Concrete, Compressive Strength test, Split Tensile Strength test.

A Study on the Performance of Self-Leveling Mortar Utilizing Tungsten Tailings as the Aggregate

A significant quantity of tailings is produced during the development of different metal mines in China. In particular, fine-grained tailings pose challenges to the sustainable development of the mining industry. This study examines the utilization of finely ground tungsten tailings as a replacement for natural aggregates in self-leveling mortar (SLM). The study examined the impact of the aggregate-cement ratio, cement mix ratio, and varying substitution levels of different grain sizes of tungsten tailings on the flow properties, mechanical properties, and dimensional change rate of SLM. Additionally, the role of tungsten tailings in SLM was analyzed using XRD, FTIR, and SEM methods. The findings demonstrated that the utilization of sulphoaluminate cement (SAC) had a notable impact on improving the initial strength of the SLM. Additionally, a high aggregate-cement ratio negatively affected the fluidity of the SLM. The doping of tungsten tailings improved the grading relationship of the SLM. Substituting tungsten tailings of 38–75 μm grain size for natural aggregates in the preparation of SLM did not have a negative impact on its performance. In fact, substituting 60% tungsten tailings had a positive effect on the 28-day mechanical properties of the SLM. The compressive and flexural strengths of the SLM after 28 days were 26.53 MPa and 9.06 MPa, respectively, which were enhanced by 18.81% and 26% compared to the control group (C0). According to the environmental leaching test, SLM can effectively fix the heavy metal ions in tungsten tailings, and the leaching concentration of heavy metals is significantly reduced after long-term curing. The doping of finely fragmented tungsten tailings accelerated the process of hydration, resulting in the creation of hydrocalcium zeolite crystals in the latter phases of hydration. Furthermore, an increase in tailings substitution resulted in the production of a greater amount of hydration products, specifically C-S-H gels.

Axial compression performance of rubberized concrete-filled steel tubular stub columns after fire exposure: Experimental investigation and calculation models

Rubberized concrete (RuC) has emerged as a promising eco-friendly solution for structural elements, offering improved energy dissipation, damping characteristics, and ductility. Incorporating rubber particles into concrete-filled steel tubular (CFST) columns presents an environmentally conscious alternative for various structural applications. However, understanding its performance post-fire is crucial for safe design application, an area currently lacking comprehensive research. This study investigates the structural behavior of sixteen axially loaded circular RuCFST columns after exposure to fire. The columns, with diameters of 219 mm and 377 mm, are filled with normal concrete and RuC, containing 5 %, 15 %, and 30 % replacement of natural fine and coarse aggregate with rubber particles. Following ISO-834 fire standards, the specimens undergo elevated temperatures and subsequent application of compressive axial loads to determine their post-fire behavior. Analysis includes examination of failure modes, temperature-time relationships, axial load-deformation curves, and strain and stress development in the columns. Microstructural analysis using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS) is conducted to study internal morphology before and after exposure to high temperatures. Results indicate non-uniform and nonlinear distributions of maximum temperatures across cross-sections, with historical temperature affecting residual capacity more significantly with increased rubber content and decreased column size. Load-bearing capacities decrease by up to 30 % and 22 % for small and large RuCFST columns, respectively, after exposure to fire. Residual axial stiffness also declines, with reductions of nearly 55 % and 42 % for small and large columns, respectively. In contrast, ductility improves in fire-exposed specimens, with columns having a 30 % rubber replacement ratio showing the highest enhancement. A novel method for calculating post-fire residual load capacity based on the average historical maximum temperature is introduced, demonstrating high accuracy and offering a valuable tool for assessing and reinforcing RuCFST columns after fire exposure.

Influence of the Addition of TiO2 Nanoparticles on the Self-Cleaning Capacity of Cementitious Composites.

This study evaluated the potential of incorporating TiO2 nanoparticles (NT) into cementitious composites to provide self-cleaning and self-sanitising properties, as well as the partial replacement of natural aggregates with recycled glass (RGA), ceramic brick (RBA), granulated blast furnace slag (GBA), and textolite waste (RTA) from electronic equipment on these properties. Based on the research results, the addition of NT to cementitious composites led to a significant reduction in contact angle, which means an increase in surface hydrophilicity. At the same time, Rhodamine B stain fading was highlighted, with the degree of whiteness recovery of NT composites exceeding that of the control by up to 11% for natural aggregate compositions, 10.6% for RGA compositions, 19.9% for RBA compositions, 15% for GBA compositions, and 13% for RTA compositions. In a mould-contaminated environment, it was shown that the introduction of NT allowed the material to develop a biocidal surface capacity which is also influenced by the nature of the aggregates used. Furthermore, the study revealed that, under controlled conditions, certain recycled waste aggregates, such as textolite, promoted mould growth, while others, such as brick and slag, inhibited it, highlighting not just the effect of the addition of NT, but also the significant influence of the aggregate type on the microbial resistance of cementitious composites. These improvements in the performance of cementitious composites are particularly advantageous when applied to prefabricated elements intended for the finishing and decorative surfaces of institutional (schools, administrative buildings, religious structures, etc.) or residential buildings.

Assessment of Special Rubberized Concrete Types Utilizing Portable Non-Destructive Tests

Concrete is the second most common material demanded over the world. Recently, a trending issue is the vast tracking in constructing infrastructure to ensure traffic movement and life quality. Concrete types such as self and rolled compacted concrete offer magical solutions ensuring vast infrastructure and life quality. However, these structures must be assessed using non-destructive testing methods to observe the difference between the concrete types. Several studies have used recycled waste, specifically the crumb rubber extracted from old tires, as a potential replacement for natural aggregate in concrete manufacturing. However, limited research has been devoted to nondestructive testing of produced concrete to further evaluate existing concrete elements containing crumb rubber. This study investigates the self and rolled compacted concrete in comparison with normal ones, in addition to using chopped rubber as recycled materials. This study examines the concrete manufactured destructively by evaluating its compressive, tensile, and flexural strength, in addition to impact resistance, and correlates those results with the non-destructive such as Schmit hammer and Ultrasonic Pulse (UPV) for extended utilization of the concrete produced and data publication. The results showed unique performance and a high potential for data contribution to the extensive utilization of self-compacted rubberized concrete and rolled compacted concrete.

THE EFFECT OF CRUMB RUBBER ON THE PROPERTIES OF MODIFIED PORTLAND CEMENT SYSTEMS

The use of rubber crumb from used tires in concrete as a partial replacement of natural aggregates is an ecologically oriented direction of their utilization. When rubber crumb was added to Portland cement, a decrease in strength was observed. Modification of rubber-containing Portland cement systems with a complex organic and mineral additive makes it possible to compensate for the loss of compressive strength and provide increased impact strength. Samples without rubber show high strength but are characterized by fragility and sudden destruction of the material. Samples containing rubber show relatively low mechanical resistance but also exhibit elastic behavior where slow fragmentation and slow failure of the material after crack initiation are observed. They also are characterized by additional load resistance after reaching the failure stress, which is associated with the bridging effect of rubber particles.

Valorisation of bottom ash in concrete: serviceability, microstructural and sustainability characterisation

The present study investigated the synergistic influence of bottom ash as a Portland cement (PC) and natural fine aggregate (NFA) replacement in concrete. Coal bottom ash (CBA) is a heavy ash that settles at the bottom of the combustion chamber of a thermal power plant. It was ground (GCBA) for two hours prior to replacing 10–30% PC, while CBA was used in raw form to replace 25% and 50% NFA. The mechanical properties along with durability properties (accelerated carbonation and chloride penetration) were studied after 28 days and 90 days of curing. Non-destructive tests were also performed to check the quality of CBA-based concrete. Microstructural characterisation was conducted using various techniques, namely X-ray diffraction, scanning electron microscopy and Fourier transform infrared spectroscopy. The concrete with 20% GCBA and 25% CBA (G20C25) reported the best performance in terms of parameters studied owing to the pozzolanic reactivity of GCBA and the filler effect of fine CBA. The microstructural investigations also validated the findings and trends observed in the experimental results. Well-fitted mathematical models were derived and optimisation was carried out using the desirability function approach. Multi-objective optimisation recommended 21.80% GCBA and 24.17% CBA as the optimum amount, resulting in a significant reduction of 19.19% and 18.19% in carbon footprint and eco-cost, respectively, compared to the control mix.

Assessing the viability of using BOF steel slag treated with tartaric acid as coarse aggregate in concrete

This study investigated the effectiveness of tartaric acid treatment in inhibiting the expansive behaviour of basic oxygen furnace (BOF) steel slag, aiming to optimize its utilization as a sustainable replacement for natural coarse aggregate in concrete. Tartaric acid-treated steel slag (TTSS) and non-tartaric acid-treated steel slag (NTSS) were comprehensively characterized for particle size and shape properties, physical and mechanical behaviour, and durability aspects including MgO stability factor and iron unsoundness. Chemical, morphological, mineralogical, and microstructural analyses were conducted using XRF, SEM-EDS, XRD, FT-IR, and optical microscopy, elucidating the impact of tartaric acid treatment. Compressive strength tests were then performed with TTSS incorporation levels of 30 %, 40 %, 50 %, and 0 % as reference batch (RB). As a result, TTSS showed 7.44 % and 10.92 % better physical and mechanical properties than NTSS respectively. Whereas on durability aspects, TTSS depicts 40 % better results on iron unsoundness and 36.43 % higher water absorption over NTSS. Furthermore, a maximum compressive strength of 44 MPa was achieved with a significant improvement of 15.80 % from RB. Additionally, TTSS aggregate-based cement concrete exhibited a denser microstructure and improved performance. This work highlights the potential of BOF steel slag as an aggregate resource, contributing to a circular economy and mitigating the environmental burdens associated with traditional aggregate production.

Failure criterion and elasto-plastic constitutive model of seawater concrete incorporating coral aggregate subjected to triaxial loading

Recently, there has been a growing interest in utilizing coral reef debris as a replacement for river sands and natural coarse aggregates (NA). A novel type of seawater concrete, designated as CAC, was developed to effectively utilise raw coral debris and reduce material transportation costs. This study aimed to examine the mechanical properties of CAC under both uniaxial and triaxial loading conditions. Consequently, 18 prism uniaxial specimens and 90 triaxial cylinder specimens were prepared, considering concrete strength (C20, C40), replacement ratio of coral coarse aggregate (CA) (50 %, 75 % and 100 %), and lateral stress ratio (0, 0.1, 0.2, 0.3 and 0.5). The results indicated that the increase in peak stress and strain is associated with the triaxial stress ratio and the cylinder compressive strength of coarse aggregate. Furthermore, the compressive meridian of CAC is lower than that of conventional concrete. Based on the test results in this study, a modified William-Warnke failure criterion for CAC was established. Additionally, an elasto-plastic model considering a modified hardening and softening law was suggested for CAC under tri-axial loading. The proposed models were found to be well verified by the test results.

Improving the early-age behavior of concrete containing coarse recycled aggregate with raw-crushed wind-turbine blade

Recycled aggregate used in replacement of coarse natural aggregate can lower the quality of both fresh and hardened concrete properties. There are many methods to reduce the negative effects of recycled aggregate in the literature, although most involve unsustainable solutions that jeopardize any environmental benefits associated with their use. In this study, a novel approach is presented for mitigating the adverse impacts of coarse recycled aggregate used in concrete mixes. Furthermore, it allows solving the current issue of the recycling of wind-turbine blades at the same time. Raw-crushed wind-turbine blade, a waste from the crushing of decommissioned wind-turbine blades with a high proportion of glass fiber-reinforced polymer fibers, was added to concrete mixes containing coarse recycled aggregate. As a main outcome, additions of that waste were found to enhance the early-age properties of concrete containing that kind of aggregate. Plastic shrinkage was reduced, and flexural strength increased by as much as 47 % and 14 %, respectively, while compressive strength remained approximately constant.

Bond Stress Behavior of a Steel Reinforcing Bar Embedded in Geopolymer Concrete Incorporating Natural and Recycled Aggregates

The rise in greenhouse gases, particularly carbon dioxide (CO2) emissions, in the atmosphere is one of the major causes of global warming and climate change. The production of ordinary Portland cement (OPC) emits harmful CO2 gases, which contribute to sporadic heatwaves, rapid melting of glaciers, flash flooding, and food shortages. To address global warming and climate change challenges, this research study explores the use of a cement-less recycled aggregate concrete, a sustainable approach for future constructions. This study uses fly ash, an industrial waste of coal power plants, as a 100% substitute for OPC. Moreover, this research study also uses recycled coarse aggregates (RCAs) as a partial to complete replacement for natural coarse aggregates (NCAs) to preserve natural resources for future generations. In this research investigation, a total of 60 pull-out specimens were prepared to investigate the influence of steel bar diameter (9.5 mm, 12.7 mm, and 19.1 mm), bar embedment length, db (4db and 6db), and percentage replacements of NCA with RCA (25%, 50%, 75%, and 100%) on the bond stress behavior of cement-less RA concrete. The test results exhibited that the bond stress of cement-less RCA concrete decreased by 6% with increasing steel bar diameter. Moreover, the bond stress decreased by 5.5% with increasing bar embedment length. Furthermore, the bond stress decreased by 7.6%, 7%, 8.8%, and 20.4%, respectively, with increasing percentage replacements (25%, 50%, 75%, and 100%) of NCA with RCA. An empirical model was developed correlating the bond strength to the mean compressive strength of cement-less RCA concrete, which matched well with the experimental test results and predictions of the CEB-FIP model for OPC. The CRAC mixes exhibited higher costs but significantly lower embodied CO2 emissions than OPC concrete.

Effect of Partial Replacement of Natural Fine Aggregate with Crushed Stone Dust: A Case Study of Makawanpur District

Effect of Partial Replacement of Natural Fine Aggregate with Crushed Stone Dust: A Case Study of Makawanpur District

USE OF WASTE PLASTIC WITH BACTERIAL COATING AS A SUSTAINABLE BUILDING MATERIAL IN CONCRETE

The use of plastic is increasing day by day, although steps were taken to reduce its consumption. The suitability of recycled plastics shredded as coarse aggregate in concrete and its advantages are discussed here. Tests were conducted to determine the properties of plastic aggregate density, specific gravity and aggregate crushing value. As 100% replacement of natural coarse aggregate (NCA) with shredded plastic is not feasible, partial replacement at various percentage were examined. Higher compressive strength was found with 5% NCA replaced concrete.

Copper heap leach residue aggregates in concrete: Properties and performance

This study assesses the feasibility of using copper heap leach residue (CHLR) as a sustainable alternative to natural aggregates in concrete production. The CHLR possesses flaky-angular shape grains with rough surface texture and microcracks, crystalline silica of 51.6 %, 6.1 mg/g silt-clay with a median particle size of 4.3 mm, and it becomes suitable for the partial replacement of natural fine and coarse aggregates after removing 4.2 mg/g fines through 60-minute wash. Concrete containing 25–75 % CHLR aggregates met design slump and air content of 125±25 mm and 2±0.5 %, respectively, while also demonstrating a negligible 2.9 % reduction in fresh density and 2.8 % increase in compaction factor. Concrete containing 50 % CHLR as a partial replacement of natural coarse and fine aggregates achieved compressive strengths of 47.3 MPa and 45.1 MPa at 28 days, while the compressive strength of control mix was 46.7 MPa. The mechanical properties significantly declined at 75 % CHLR incorporated concretes. The BSE-EDS analysis highlighted improved interfacial transition zone for CHLR aggregates with minimal microcracks at early age compared to the natural aggregates but developed interfacial transition zone microcracks with prolonged curing leading to a decline in mechanical strength development.

Optimal utilization of low-quality construction waste and industrial byproducts in sustainable recycled concrete

Construction and demolition waste (CDW) contains abundant low-quality recycled brick aggregates (RBA) that can potentially substitute natural aggregates (NA) in concrete production. However, recycled brick aggregate concrete (RBAC) shows inferior mechanical and durability performance compared to natural aggregate concrete (NAC), posing barriers to RBAC widespread adoption. This study investigates the combined influence of supplementary cementitious materials (SCMs) derived from industrial byproducts and hooked-end steel fibers (HSF) on properties of concrete with 0%, 50% and 100% RBAs from CDW as replacement for natural coarse aggregates (NCA). Addition of 0.5% HSF and 20%, 10%, and 30% fly ash (FA), silica fume (SF), and ground granulated blast furnace slag (GGBS) as cement replacement, respectively, were considered. Effect of different SCMs and HSF on compressive strength, splitting tensile strength, flexural strength, ultrasonic pulse velocity (UPV), water absorption (WA), freeze-thaw (FT) and acid attack resistance of concrete were studied. Results indicated that individual incorporation of HSF showed more contribution towards mechanical performance while combined incorporation of SCMs and HSF enhanced both mechanical and durability properties, along with reduction of up to 15.6% in embodied carbon of RBAC. Microstructural examination showed pore refinement and interfacial transition zone densification in RBAC with SCMs and HSF. This study demonstrates that sustainable RBAC with excellent mechanical and durability requirements could be produced using demolished brick waste and industrial byproducts.

Strength characterization and sustainability assessment of coal bottom ash concrete.

Coal bottom ash (CBA) which is waste and environment contaminant has been used in grinded and raw form as replacement of Portland cement (PC) and natural fine aggregates (NFA) in concrete. The combined effect of grinding period (GP) (2-10h), grinded CBA (GCBA) (10-30%), and raw CBA (0-50%) on strength and microstructural characteristics was investigated and optimized along with its sustainability assessment. An enhancement in strength parameters with an increase in GP and replacement of PC and NFA with GCBA and CBA respectively was observed. The microstructural techniques like XRD, SEM, EDS, and FTIR also correlate with the aforementioned behavior. Mathematical models for strength parameters are well fitted and in good agreement with experimental and predicted values. Multi-objective optimization suggested 6.38h grinding, 24.21% GCBA, and 32.96% CBA as the optimum values. CBA-based optimized mix resulted in 19.79% and 22.6% lower carbon footprints and eco-cost than the control mix.