Optimal utilization of low-quality construction waste and industrial byproducts in sustainable recycled concrete

Abstract

Construction and demolition waste (CDW) contains abundant low-quality recycled brick aggregates (RBA) that can potentially substitute natural aggregates (NA) in concrete production. However, recycled brick aggregate concrete (RBAC) shows inferior mechanical and durability performance compared to natural aggregate concrete (NAC), posing barriers to RBAC widespread adoption. This study investigates the combined influence of supplementary cementitious materials (SCMs) derived from industrial byproducts and hooked-end steel fibers (HSF) on properties of concrete with 0%, 50% and 100% RBAs from CDW as replacement for natural coarse aggregates (NCA). Addition of 0.5% HSF and 20%, 10%, and 30% fly ash (FA), silica fume (SF), and ground granulated blast furnace slag (GGBS) as cement replacement, respectively, were considered. Effect of different SCMs and HSF on compressive strength, splitting tensile strength, flexural strength, ultrasonic pulse velocity (UPV), water absorption (WA), freeze-thaw (FT) and acid attack resistance of concrete were studied. Results indicated that individual incorporation of HSF showed more contribution towards mechanical performance while combined incorporation of SCMs and HSF enhanced both mechanical and durability properties, along with reduction of up to 15.6% in embodied carbon of RBAC. Microstructural examination showed pore refinement and interfacial transition zone densification in RBAC with SCMs and HSF. This study demonstrates that sustainable RBAC with excellent mechanical and durability requirements could be produced using demolished brick waste and industrial byproducts.