Encapsulating repair agents are increasingly popular for repairing coating damage, with capsules being a common method to address surface scratches by releasing healing liquid into the fissure. However, creating microcapsules that are durable against environmental factors remains a key concern. Current research focuses on advancements in encapsulating healing agents and their production methods, particularly emphasizing the integration of capsules into coatings for external self-healing purposes. Polyurethane capsules containing isophorone diisocyanate were synthesized using the Pickering emulsion method with modified silica as a Pickering emulsion stabilizer in three different percentages and then dispersed in urea formaldehyde at varying weight percentages. The self-healing properties of this coating were then studied. Fourier transform infrared spectroscopy (FTIR), Soxhlet extraction, and thermogravimetric analysis (TGA) were performed on the samples to ensure the success of the encapsulation process. The morphology of the capsules was investigated using field emission scanning electron microscopy (FE-SEM), revealing that the synthesized capsules possess a spherical shape and are adequately spaced apart. These capsules were spherical at micron scales, with differences observed based on the quantity of stabilizing nanoparticles employed. Furthermore, the capsules demonstrated robust thermal stability, as evidenced by the increase in IPDI evaporation temperature from approximately 140 °C to 240 °C.Immersion test results in saltwater solutions showed that coatings containing pickering capsules exhibited better corrosion resistance, further validating the success of the research. The shell strength of the capsules prepared using the Pickering method was increased, enhancing the stability of the microcapsules during the mixing process with the resin and demonstrating self-healing properties. These findings have significant practical implications, as they demonstrate the potential to improve the durability and lifespan of coatings in various applications.