Pure Substrate Research Articles

High-speed formation of pure copper layers via multibeam laser metal deposition with blue lasers

To realize a carbon-neutral society, it is necessary to shift from gasoline-powered vehicles to electric vehicles. Electric vehicles use copper components such as coil motors and batteries for which copper joining technology is important. Additive manufacturing is one of the most essential technologies for the next generation of manufacturing. Therefore, the technology for forming pure copper layer on a pure copper substrate is important. Laser metal deposition (LMD) is one of the additive manufacturing technologies. A blue diode laser is expected to be effective in shaping pure copper parts because light absorptance of pure copper at blue light is higher than that of near-infrared light. Thus, a multibeam LMD system with the blue diode laser in which metal powder was supplied perpendicular to the processing point and multiple lasers were irradiated from the surroundings was developed for additively manufactured pure copper. In our previous study, we succeeded in forming a pure copper layer on a pure copper substrate at a speed of 1.5 mm/s with blue diode lasers. However, an increase in processing speed was necessary for industrial application. It is considered that the improvement of energy density at the processing point and the control of heat input to the powder and the substrate by lasers are essential to improve the processing speed. Therefore, in this study, we designed an optical system with ten times higher energy density and calculated the heat input to the powder to form a pure copper layer at a speed of 10 mm/s or faster.

Influence of casting-warm pressing process on the thermal conductivity of micro–nano-Al2O3 substrate

Alumina substrates are increasingly used for high-power integrated circuits due to their high thermal conductivity, low thermal expansion coefficient, and excellent insulation properties. However, pores in the green tape from the tape casting process reduce the thermal conductivity and permittivity of the sintered ceramic substrate. Researchers have attempted to minimize ceramic porosity with chemical additives or by sintering pure alumina at temperatures above 1650 °C, but these methods often degrade thermal conductivity or quality of substrate evenness. This study proposes a low-cost casting-warm pressing process to densify pure alumina ceramic substrates using micro–nano-mixed alumina powders and sintering at relatively low temperatures. The results indicate that the relative density of the pure alumina ceramic substrate prepared at 1500 °C is 93%, a 4.4% improvement over the tape casting process. Additionally, the thermal conductivity of the alumina substrate from the casting-warm pressing process reaches 15.89 W/(m K), which is 1.4 times higher than that of the tape casting process. Microstructure analysis shows that the casting-warm pressing process with micro- and nano-multi-scale mixed alumina powders forms a novel thermal conduction enhancement mechanism. Large particles in the green tape overlap, while small particles fill the spaces between the large particles. The connected micrometer-sized particle skeletons form high thermal conduction net channels in the substrate, improving the thermal conductivity for heat transfer.

Microstructure and wear resistance of the CuSn19Ti10/diamond composite coatings on copper substrate by laser cladding

Copper and its alloys are well-known for their excellent electrical and thermal conductivity but are limited by poor mechanical strength and wear resistance. In this study, CuSn19Ti10/diamond composite coatings with strong metallurgical bonding and free from defects such as cracks and porosity were successfully fabricated on pure copper substrates using laser cladding. The process parameters included a laser power of 3000 W, a scanning rate of 15 mm/s, a spot diameter of 2.5 mm, and a lapping rate of 30 %. A comprehensive analysis of the microstructure and wear resistance was performed on coatings with 0, 2.5 %, 5 %, and 10 % (wt%) diamond content using SEM, EDS, XRD, and white light interferometry. The results indicate that the coatings consist of α-(Cu), Cu2SnTi, (Cu, Sn)Ti2, TiC, and diamond phases. The addition of diamond significantly improved both the hardness and wear resistance, with the 5 wt% diamond composite demonstrating the most notable wear resistance. This optimal composition balances diamond content, ensuring effective retention within the CuSn19Ti10 matrix, thereby reducing plastic deformation and minimizing diamond pull-out during wear.

Cellulose Acetates in Hydrothermal Carbonization: A Green Pathway to Valorize Residual Bioplastics.

Bioplastics possess the potential to foster a sustainable circular plastic economy, but their end-of-life is still challenging. To sustainably overcome this problem, this work proposes the hydrothermal carbonization (HTC) of residual bioplastics as an alternative green path. The focus is on cellulose acetate - a bioplastic used for eyewear, cigarette filters and other applications - showing the proof of concept and the chemistry behind the conversion, including a reaction kinetics model. HTC of pure and commercial cellulose acetates was assessed under various operating conditions (180-250 °C and 0-6 h), with analyses on the solid and liquid products. Results show the peculiar behavior of these substrates under HTC. At 190-210 °C, the materials almost completely dissolve into the liquid phase, forming 5-hydroxymethylfurfural and organic acids. Above 220 °C, intermediates repolymerize into carbon-rich microspheres (secondary char), achieving solid yields up to 23 %, while itaconic and citric acid form. A comparison with pure substrates and additives demonstrates that the amounts of acetyl groups and derivatives of the plasticizers are crucial in catalyzing HTC reactions, creating a unique environment capable of leading to a total rearrangement of cellulose acetates. HTC can thus represent a cornerstone in establishing a biorefinery for residual cellulose acetate.

Thermal conductivity enhancement of epoxy by a 3D Si3N4 crystal rod/grain skeleton fabricating from photovoltaic silicon waste

Silicon nitride (Si3N4) is one of the preferred fillers for the preparation of high thermal conductivity polymer composites because of its intrinsic high thermal conductivity and good electrical insulation. To maximize the thermal conductivity enhancement effect of the fillers in the composites, it is necessary to pre-construct a three-dimensional (3D) thermally conductive filler network. Herein, surfactant foaming was applied to pre-construct a 3D Si-containing framework from photovoltaic silicon waste (PSW), which was subsequently transformed into a porous skeleton consisting of Si3N4 rods and grains by in-situ nitridation reaction sintering. And finally, thermal conductive Si3N4/epoxy (EP) composites were fabricated after infiltrating EP into the network skeleton. When the filler content of Si3N4 was 41.00 vol%, the obtained Si3N4/EP composite showed the highest thermal conductivity of 2.99 W·m-1·K-1, which was 13.95 times higher than that of pure EP. Tests on running CPU and heating table showed that the Si3N4/EP substrate had excellent heat dissipation performance compared to the pure EP substrate. The 3D continuous network formed by "bridging" between two different morphologies of Si3N4 microcrystals contributed to providing effective multi-directional heat transfer paths and thereby improving the thermal conductivity of the composites. Overall, the low cost of raw silicon source originating from industrial waste as well as the simple and practical construction of heat-conducting filler network demonstrate the promising application of the Si3N4/EP composites fabricated in our work.

Titanium surface functionalization via directed energy deposition of CuNiTi ternary alloy

Pure titanium is a soft material that tends to degrade quickly during service due to wear and microbiologically influenced corrosion. Therefore, current research aims at the deposition, microstructural characterization, and surface functionalization of the TiCuNi coatings on pure titanium substrate to improve its surface properties. Cu–Ni premixed elemental powders are deposited on the pure Ti by laser-directed energy deposition (LDED) using a novel method of extracting Ti from the substrate through melt pool convection. The single-track deposit geometry and integrity characterization using dilution percentage, heat-affected zone width (HAZ), and microhardness values show the sound metallurgical bonding with the substrate. The X-ray diffraction (XRD) pattern and microstructure image reveal the presence of NiTi binary (B2) and Ti2CuNi ternary (B19) hard phases and equiaxed dendritic morphology, respectively, demonstrating ternary alloy coating formation. The microhardness value of the coatings is thrice that of the substrate due to the presence of hard NiTi (B2) binary and Ti2CuNi (B19) ternary phases. The coating’s wear resistance is significantly (80%) higher than the substrate, owing to hard phases and Cu as a solid lubricant. The wear track consists of small grooves, adhered debris, and a smooth profile, mainly due to a significant reduction in adhesion and abrasion compared to the substrate. Moreover, the polarisation corrosion potential and current density are increased and decreased by 53% and 97%, respectively, displaying symbolic improvement in the corrosion resistance. Hence, this work has presented the LDED ability to enhance the pure Ti anti-wear and corrosion resistance properties by depositing CuNiTi ternary alloy coating for potential aerospace, marine, and biomedical applications.

Fe/polymer joining via Fe/TiB2 composite structures via in-situ laser-induced reaction of Fe-Ti-B system: Effect of powder composition

Achieving strong direct joining between steel and polymers through mechanical interlocking is crucial for developing multi-material structures, particularly in the automotive and aerospace industries. This study synthesized micro-scale structures on a pure Fe substrate (simulating interstitial-free (IF) steel) for mechanical interlocking with thermoplastic parts. Numerous submillimeter-scale Fe/TiB2 composite particles were in-situ synthesized by laser scanning on the Fe-Ti-B powder mixture and well-bonded with the Fe substrate. The effects of powder composition (TiB2 volume fraction) on the morphology, microstructure, and joint strength with PA6 were investigated. A TiB2 volume fraction over 60 % was essential for the formation of the composite particles promoted by a TiB2 skeletal structure. Higher TiB2 volume fractions increased the area fraction of the composite particles and decreased the bonding ratio (adhesive) of the particles with the substrate due to poor adhesiveness at the edge of the laser-scanning line. A wider high-temperature region was generated at a higher TiB2 volume fraction, suggesting that the reaction heat to form TiB2 assisted the bonding of the particles with the substrate at the edge of the laser scanning line. The Fe/PA6 joint strength increased to approximately 30 MPa with increasing the TiB2 volume fraction to 100 % and showed a linear correlation with the product of particle area fraction and bonding ratio. A higher TiB2 volume fraction was preferable for enhancing the joint strength via the micro-scale structures synthesized by laser scanning on the Fe-Ti-B powder mixture. A combination of the micro-structuring process using a high fraction of TiB2 with advanced joining technologies will contribute to manufacturing high-strength Fe/polymer hybrid parts.

Optical imaging of ferroelectric domains in periodically poled lithium niobate using ferroelectric liquid crystals

Ferroelectric liquid crystals exhibiting a chiral smectic C* phase are deposited on z cut periodically poled lithium niobate substrates and investigated by polarized optical microscopy. While the pure substrates placed between crossed polarizers and observed in transmission appear dark, uniformly aligned liquid crystal films deposited on these substrates show alternating domains with varying brightness. This effect can be attributed to the well-known coupling between the direction of the spontaneous polarization and the optical axis in the birefringent ferroelectric smectic C* phase. Quantitative measurements of the tilt angle between the local optical axis and the smectic layer normal confirm antiparallel orientations of spontaneous polarization of the liquid crystal from domain to domain, as expected by the periodic poling of the lithium niobate substrate. This effect provides a valuable non-destructive method of optical inspection of the quality of periodically poled ferroelectric substrates, which plays an important role in achieving quasi-phase-matching in non-linear optical applications.

Enhancing the environmental and economic sustainability of heterotrophic microalgae cultivation: Kinetic modelling and screening of alternative carbon sources

Heterotrophic microalgae cultivation has been suggested to reduce conventional photo-autotrophic microalgal biomass production costs. In heterotrophic cultivation, the most relevant operational costs are constituted by the supply of pure substrates used as carbon source (e.g., glucose), and the high energy request for culture aeration. In addition, suboptimal conditions of temperature and pH reduce the algal productivity, further increasing production costs. In this work, an attempt was made to define more sustainable and cost-effective strategies for the heterotrophic cultivation of Chlorellaceae and Scenedesmaceae. Several by-products from a local confectionery industry were thus screened as alternative carbon sources. Manufacturing residues from peppermint and liquorice candies production allowed to achieve comparable maximum growth rates (1.44 d-1), biomass yields (0.33 g COD·g COD-1) and biomass productivities (370 mg COD·L-1·d-1) as those achieved using glucose. A preliminary economic evaluation showed that the operational costs could be lowered of up to 85.6% by substituting glucose with the selected industrial by-products. As for fermentation conditions, high growth rates could be maintained at relatively low dissolved oxygen (DO) concentrations, and in a large range of temperature and pH values. In addition, optimal temperatures (37.0 – 37.2°C), pH values (6.8 – 7.4), and DO concentrations (> 0.5 – 1 mg O2·L-1) were identified. On the overall, the study demonstrated the possibility of achieving the reduction of operational costs for heterotrophic microalgae cultivation, while implementing circular economy principles in the framework of resource recovery during the bioremediation of organic waste.

Drug interaction with UDP-Glucuronosyltransferase (UGT) enzymes is a predictor of drug-induced liver injury.

DILI frequently contributes to the attrition of new drug candidates and is a common cause for the withdrawal of approved drugs from the market. Although some noncytochrome P450 (non-CYP) metabolism enzymes have been implicated in DILI development, their association with DILI outcomes has not been systematically evaluated. In this study, we analyzed a large data set comprising 317 drugs and their interactions in vitro with 42 non-CYP enzymes as substrates, inducers, and/or inhibitors retrieved from historical regulatory documents using multivariate logistic regression. We examined how these in vitro drug-enzyme interactions are correlated with the drugs' potential for DILI concern, as classified in the Liver Toxicity Knowledge Base database. Our study revealed that drugs that inhibit non-CYP enzymes are significantly associated with high DILI concern. Particularly, interaction with UDP-glucuronosyltransferases (UGT) enzymes is an important predictor of DILI outcomes. Further analysis indicated that only pure UGT inhibitors and dual substrate inhibitors, but not pure UGT substrates, are significantly associated with high DILI concern. Drug interactions with UGT enzymes may independently predict DILI, and their combined use with the rule-of-two model further improves overall predictive performance. These findings could expand the currently available tools for assessing the potential for DILI in humans.

Electrophoretic Deposition and Characterization of Curcumin/Chitosan Coatings

The purpose of the study was to investigate the electrophoretic deposition (EPD) route, microstructure and surface properties of composite curcumin/chitosan coatings on commercially pure titanium substrates for biomedical applications. Multiple routes of preparation of the dispersed systems for the EPD process and their electrokinetic properties have been investigated to obtain homogeneous coatings. The zeta potential of solutions with various curcumin content in ethanol or isopropanol proved their relatively low electrophoretic mobility. Thus, curcumin was co-deposited with chitosan molecules on the cathode. The surface morphology of the coatings consisted of submicrometric curcumin particles embedded in the chitosan matrix. The increase in the curcumin content in the ethanol caused large agglomerates and undissolved curcumin particles to appear on the coating surface. The coatings were characterized by high adhesion to the substrate and a water contact angle in the range of 85° to 95°. The coatings changed the zeta potential of the titanium surface from significantly negative (−46.7 ± 2.3 mV) to less negative values (−20.6 ± 2.6 mV). The developed coatings are promising for mitigating biofilm formation on the surface of titanium bone implants.

Revision of the sophorolipid biosynthetic pathway in Starmerella bombicola based on new insights in the substrate profile of its lactone esterase

BackgroundSophorolipids (SLs) are a class of natural, biodegradable surfactants that found their way as ingredients for environment friendly cleaning products, cosmetics and nanotechnological applications. Large-scale production relies on fermentations using the yeast Starmerella bombicola that naturally produces high titers of SLs from renewable resources. The resulting product is typically an extracellular mixture of acidic and lactonic congeners. Previously, we identified an esterase, termed Starmerella bombicola lactone esterase (SBLE), believed to act as an extracellular reverse lactonase to directly use acidic SLs as substrate.ResultsWe here show based on newly available pure substrates, HPLC and mass spectrometric analysis, that the actual substrates of SBLE are in fact bola SLs, revealing that SBLE actually catalyzes an intramolecular transesterification reaction. Bola SLs contain a second sophorose attached to the fatty acyl group that acts as a leaving group during lactonization.ConclusionsThe biosynthetic function by which the Starmerella bombicola ‘lactone esterase’ converts acidic SLs into lactonic SLs should be revised to a ‘transesterase’ where bola SL are the true intermediate. This insights paves the way for alternative engineering strategies to develop designer surfactants.

Investigation on the effect of laser surface texturing on the wettability of pure zinc substrate

Zinc finds a prominent metallic alternative for existing metallic bio-implant materials. Wettability significantly alters the corrosion resistance and cell adhesion of bio-metallic materials. The wettability of the metallic materials can be engineered by laser surface texturing (LST). In this work, nanosecond laser surface texturing experiments were conducted on the pure zinc substrate by varying the laser scan speed and texture pitch. Laser scan speeds were varied from 10 to 50 mm/s, and the texture pitch varied from 100 to 300 µm. A nanosecond 28 W Nd:YAG laser system was used with 1064 nm wavelength, repetition rate of 5 kHz, focal length of 234 mm, and pulse width of 2 ms. The white light interferometer (WLI) was utilized to explore the surface roughness of the textured samples, and the scanning electron microscope (SEM) was used to investigate the surface morphology. The results revealed that LST on pure zinc follows the Weinzel model which enhances the hydrophobic nature of its surface. Surface roughness plays a significant role in improving the hydrophobic nature of the LST zinc substrates.

Characterization of Electrochemical and Biocompatibility of Zinc Oxide Coating Electrodeposited on Commercial Pure Titanium Alloy

This study examines how the duration of electrodeposition affects the morphology and electrochemical characteristics of zinc oxide coatings applied to a pure titanium substrate. The morphology of the coating and the phases present within it are analyzed using a scanning electron microscope and the X‐ray diffraction technique. The coating's resistance to corrosion in a phosphate‐buffered saline solution is evaluated using two electrochemical methods: impedance spectroscopy and potentiodynamic polarization tests. The surface roughness of the coated samples is assessed using interferometry. The results demonstrate that an increase in electrodeposition time, ranging from 150 to 1200 s, leads to an enhanced texture intensity in the (0002) and (010) planes of the ZnO coating. Furthermore, the thickness of the ZnO crystals and surface roughness increases by factors of 3.25 and 2.79, respectively, as the deposition time is extended. This extended duration results in the formation of larger needle‐shaped and flower‐like ZnO crystals, leading to a significantly nonuniform structure. Correspondingly, the corrosion rate also increases as the electrodeposition time is extended from 150 to 1200 s, rising from 0.001951 to 9.117 μm year−1. The lowest corrosion rate (1.654 μm year−1) is achieved in coatings deposited for 300 s using a potential of 3 V.

Effect of water-based electrolyte on surface, mechanical and tribological properties of ZrO2 nanotube arrays produced on zirconium

In this work, highly ordered ZrO2 nanotube arrays were fabricated on commercial pure Zr substrates through anodic oxidation in the water-based electrolyte at various voltages (30 V, 40 V and 50 V) for 1 h. The monoclinic- and tetragonal-ZrO2 phases were obtained on ZrO2 nanotubes through anodic oxidation. 13 vibration modes have been observed for the samples grown at low voltages (30 V and 40 V), which are assigned to monoclinic symmetry (7Ag + 6Bg), while—with the increasing growth voltage, the dominant phonon peak intensities associated with the monoclinic symmetry 6 times are decreased, and Eg (268 and 645 cm − 1) mode corresponding to tetragonal symmetry is observed. The nanotube array surfaces exhibited hydrophilic and super-hydrophilic behavior compared to the bare Zr surface. The elastic modulus values of ZrO2 nanotube surfaces (14.41 GPa) were highly similar to those of bone structure (10–30 GPa) compared to bare Zr substrate (120.5 GPa). Moreover, hardness values of ZrO2 nanotube surfaces were measured between ∼76.1 MPa and ∼ 283.0 MPa. The critical load values required to separate the nanotubes from the metal surface were measured between ∼1.6 N and ∼26.3 N. The wear resistance of the ZrO2 nanotube arrays was improved compared to that of plain Zr substrate.

A novel synthetic strategy of mesoporous Ti4O7-coated electrode for highly efficient wastewater treatment

Suboxidized titanium, as a promising anode for electrocatalytic oxidation reactions in wastewater treatment, presents a viable pathway to solve the challenging water pollution. However, current suboxidized titanium anodes are primarily fabricated hot pressing of by suboxidized titanium powders, further hampering their application in wastewater treatment due to high costs and complex shaping processes. To overcome these limitations, this work employs the plasma electrolytic oxidation (PEO) technology to in-situ fabricate porous TiO2 coating precursors on commercial pure titanium substrates, followed by an annealing process to carefully reduce the TiO2 coatings with hydrogen gas, and finally achieving the cost-effective production of high-purity Magnéli phase Ti4O7-coated electrode. The obtained Ti4O7-coated electrodes exhibit a highly ordered granular structure, good crystallinity, wide electrochemical window, and low interfacial charge transfer resistance. Importantly, the Ti4O7-coated electrodes also offer a simple fabrication process, lower energy consumption, and reduced costs compared to advanced boron-doped diamond (BDD) and bulk Ti4O7 electrode. The electrochemical oxidation tests also demonstrate that Ti4O7-coated electrodes can achieve the complete degradation of 100 mg/L phenol within 240 minutes, exhibiting excellent catalytic activity and potential applications in wastewater treatment.

Synthesis of multi-phase steel thin films by a low energy plasma focus device

Pure iron bulk is directly transformed into multi-phase steel thin film in methane atmosphere using a plasma focus (PF) device. The thin films were deposited on pure iron substrates through various number of fired shots (10, 20, 30 and 40 shots). Ferrite, retained austenite and martensite structures were identified in multi-phase steel films. The multi-phase steel thin films contain both block-type and lamellar-type retained austenite, as well as martensite structures. The performed analyses demonstrated that low content of amorphous carbide exists in the films. Moreover, the chemisorption of N2 molecules on the film surface is higher than iron substrate. Corrosion and mechanical properties of pure iron substrate improved after deposition of multi-phase steel thin film. Magnetic measurements revealed that this type of steel is non-magnetic. The samples were characterized by measuring thin film parameters such as hardness, friction coefficient, charge transfer resistance, magnetization, and elemental composition.

Ag nanoparticles modified sea urchin-like W18O49 microstructures for sensitive surface enhanced Raman spectroscopy detection

Surface-enhanced Raman scattering (SERS) has gained significant attention in various fields, including biomedical diagnostics, environmental monitoring, and food safety. This technique offers many advantages such as label-free detection and the ability to detect analytes at low concentrations. In this study, we present a variety of tungsten oxide (W18O49) microstructures as solid SERS substrates using various solvents realized by a simple hydrothermal approach. Among them, the well-defined sea urchin-like W18O49 microstructures support greater light scattering and confinement to enhance the SERS signal when compared to other W18O49 structures. The surface of well-defined sea urchin-like W18O49 microstructures was then modified with uniformly distributed silver nanoparticles (Ag NPs). The combination of the unique morphology of the Ag and sea urchin-like W18O49 microstructures (W18O49@Ag) led to improved detection capabilities for analytes such as rhodamine 6 G (R6G) and thiram molecules. The SERS enhancement factor (EF) of sea urchin-like W18O49@Ag microstructures was estimated to be as high as 1.53×106 with the lowest detectable concentrations of 1 nM and 1 μM for R6G and thiram, respectively. Thus, the well-defined sea urchin-like W18O49@Ag microstructures are excellent choice to replace the pure noble metal SERS substrates in the fields of rapid detection and trace analysis due to their high sensitivity, repeatability, and long-term stability.

Tuning Electrons Migration of Dual S Defects Mediated MoS2-x/ZnIn2S4-x Toward Highly Efficient Photocatalytic Hydrogen Production.

Photocatalytic hydrogen production is a prevalent method for hydrogen synthesis. However, high recombination rate of photogenerated carriers and high activation energy barrier of H remain persistent challenge. Here, the two-step hydrothermal method is utilized to prepare dual S-defect mediated catalyst molybdenum sulfide/zinc indium sulfide (MSv/ZISv), which has high hydrogen production rate of 8.83 mmolg-1h-1 under simulated sunlight. The achieved rate is 21.91 times higher than pure ZnIn2S4 substrate. Defects in ZIS within MSv/ZISv modify the primitive electronic structure by creating defect state that retaining good reducing power, leading to the rapid separation of electron-hole pairs and the generation of additional photogenerated carriers. The internal electric field further enhances the migration toward to cocatalyst. Simultaneously, the defects introduced on the MoS2 cause electron rearrangement, leading to electron clustering on both S vacancies and edge S. Thereby MSv/ZISv exhibits the lowest activation energy barrier and |ΔGH*|. This work explores the division of synergies between different types of S defects, providing new insights into the coupling of defect engineering.

C.P titanium/Ti–6Al–4V joint by spark plasma welding: Microstructure and mechanical properties

The welding ability of Ti–6Al–4V alloy is weak due to their two-phase microstructure. On the other hand, friction welding methods lead to significant microstructural changes. In this research, for the first time, pure titanium was successfully joined to the Ti–6Al–4V alloy, without any change in the microstructure and mechanical properties of both alloys, by applying the SPW method. Further, the effects of temperature, pressure, and time of the SPW process on the microstructure and mechanical properties of commercial pure (C.P) titanium joined to the Ti–6Al–4V alloy were investigated. The results indicated that the effect of temperature and pressure on the SPW process was greater than that of time. Further, mechanical properties investigations showed that the yield strength of the joint interface was larger than that of the substrate metal, following which necking and fracture occurred in the pure titanium substrate metal. The alloy (Ti–Ti64) bonded at 800 °C, with a time of 10 min and pressure of 20 MPa, exhibited the superior bonding of 7–9 μm interface thickness, and excellent tensile strength (534 ± 13 MPa) and Vickers micro-hardness (190 ± 5 HV0.1). Investigation of the effect of pressure (normal stress) also showed that with an increase in pressure, because of the reduction of the chemical potential of diffusing species, the joint temperature would drop, and the joint could be created at a temperature below 800 °C.