Laser technologies are widely used in modern industry for cutting, welding, surface cleaning, drilling, and more, including in the nuclear industry for processing radioactively contaminated structures. These processes often lead to the formation of aerosol particles, including toxic nanoparticles, primarily oxides, which can penetrate cellular membranes and accumulate in the body. Understanding these particle formation processes is crucial for improving gas purification systems and personal protective equipment. This study utilized a ytterbium fiber pulsed-periodic laser (1.064 µm wavelength, 20 W power, 40 kHz pulse repetition rate, 200 ns pulse duration) to process various metals: aluminum (Al), bismuth (Bi), E110 alloy (Zr-based), carbon steel (St3), and stainless steel (08X18H10T). Aerosols were analyzed using a silicon monocrystalline substrate placed near the laser impact site, cleaned thoroughly to remove any contaminants. A 3D-printed model held the substrate at a 15-degree angle in the laser processing zone. Experiments were conducted in a closed box with local exhaust, positioning the substrate to capture the finest aerosol particles. Samples were analyzed using scanning electron microscopy (SEM) on a JEOL JSM-6480LV microscope. Results showed that aerosols formed consist of submicron agglomerates of particles smaller than 100 nm, with uneven deposition indicating air-borne agglomeration. Repeated scanning formed branched structures of interconnected nanoparticle agglomerates. In conclusion, laser processing with a 1.064 µm ytterbium fiber laser produces submicron aerosols of nanoparticles, presumably oxides. The deposition pattern suggests air-borne agglomeration, independent of the target material. These findings underscore the need for enhanced air purification and protective equipment to mitigate nanoparticle accumulation risks in respiratory organs and on skin during laser equipment operation.
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