Thermal Insulation Properties Research Articles

Development of fungal biocomposites for construction applications

AbstractMycelium materials represent a new class of environmentally friendly materials for structural applications that can grow on low‐cost organic waste while achieving satisfactory thermal or acoustic insulation properties. The aim of this study is to grow a biocomposite of mycelium on flax tows and then use it as a reinforcement with a geopolymer matrix. To achieve this, three species of mycelium were selected, a culture process was carried out, and then samples of the composite were synthesized with a geopolymer matrix. To determine the utility in terms of structural applications, the density, compressive strength, and thermal conductivity of the samples were tested. Scanning electron microscope images were also taken to observe the microstructure. The results indicate that it is possible to produce a mycelium composite with a geopolymer matrix. A lower density was achieved for all samples than for the geopolymer without reinforcement. The coefficient of thermal conductivity was reduced only for the sample with one of the mycelia. The compressive strength for biocomposites was between 12.1 MPa–14.2 MPa, this value is enough for some engineering applications.

Sustainable construction materials for low-cost housing: Thermal insulation potential of expanded SBR composites with leather waste

In recent years, there has been a growing interest in improving energy efficiency and thermal comfort in low-income housing, especially in regions prone to extreme climatic conditions. Conventional construction materials such as bricks and concrete exhibit shortcomings in energy efficiency, resulting in high indoor temperatures. This scenario not only impacts residents' well-being but also increases energy consumption, especially for air conditioning systems, potentially straining the electrical infrastructure in hot climate areas, leading to power outages and adverse consequences for the community and local industry. This study proposes an innovative and sustainable solution: the use of expanded styrene-butadiene rubber (SBR) with micronized leather shavings, possessing thermal insulation properties. The thermal insulation capacity of the composites was evaluated using heat flow methods, hot/cold plate heat flow analysis, and impedance tube acoustic method. The SBR/Leather waste composite at 20 phr emerges as a viable, promising, and sustainable alternative, exhibiting significant thermal insulation capacity with a thermal conductivity of 0.073 Wm-1.K−1 and temperature attenuation close to 15 °C, potentially enhancing comfort and quality of life in urban areas. The thermal insulation results of the other composites also surpassed traditional construction materials such as building boards, plywood, fiberglass, asphalt roofing, and cement tiles. The study demonstrates the feasibility of reusing leather as a reinforcing filler in rubber-based foams to produce thermal insulation materials, offering a sustainable solution to mitigate urban heating and improve quality of life in cities.

High reflectivity and high emissivity integrated double layer coating on the flexible alumina fiber fabric with enhanced heat-dissipation efficiency

High emissivity coatings on hypersonic vehicle surfaces dissipate heat by emitting thermal radiation. While the difficulty of increasing emissivity limits the performance of coatings to improve heat-dissipation of the thermal insulation felt. Herein, a novel high-reflectivity and high-emissivity integrated double-layer coating was developed to enhance the thermal insulation performance of the alumina fiber fabric. The coating comprised of TiO2@SiO2 (T@S) as reflective agent and ZrO2/SiCw (ZSC) as emittance agents, was applied on the surface of alumina fiber fabric (AFF). The reflecting effect of radiation heat from the high reflective agent enhanced the thermal insulation properties of the double-layer coating. In the wavelength range of 0.4–2.5 μm, the average emissivity of the ZSC coating was 0.83 and the average reflectivity of the T@S coating was 0.63. With continuous heating at 1400 °C for 10 min with a butane torch, the temperature on the backside of the T@S–ZSC-coated AFF remained relatively stable at 225 °C, which is notably decreased by 80 °C compared to that of the single-layer ZSC-coated AFF. The tensile strength of AFF with T@S–ZSC coating reached 35 MPa after being heat treated at 1200 °C. Moreover, the bonding strength between the coating and the AFF substrate was measured to be 0.15 MPa. The double-layer coating with high emissivity and reflectivity, along with a flexible AFF substrate, offers a promising solution for addressing the challenging of surface heat-dissipation in hypersonic vehicles.

Imaging of foam concrete air bubbles with an alternative method of combined digital holographic microscopy

Five different foam concretes were synthesized and examined. A new hybrid optical sensor, called combined digital holographic microscopy (CDHM), was proposed by combining microscopic fringe projection profilometry and lateral shearing digital holographic microscopy to detect the pore radii of produced foamed concretes. It was applied in addition to SEM and has not been applied to foam concretes before. Thanks to the proposed method, it was revealed that the measured CDHM radii contained a relative error of less than 6% compared to the SEM radii. The pore radii increased as the % of foaming agent used in the samples increased. Accordingly, the sample densities decreased and thermal insulation properties enhanced. Two-layer quantum chemical calculations performed at the ONIOM (M06-2X/6-31+G(d,p):UFF) theoretical level showed that thermodynamic stability of foam concretes increased as the % of foaming agent used, or more precisely, the pore radius, increased. The CDHM method provides results close to SEM and has superior features such as being more cost-effective, cleaner and faster. For this reason, it is thought that the proposed method will lead to future studies in terms of measuring pore radii as an alternative to SEM.Graphical The combined digital holographic microscopy (CDHM) method is proposed as an alternative to SEM with a relative error of less than 6% in determining the pore radius of foam concretes.

Analyzing mechanical properties and loading performance of polypropylene sandwich pipes

Sandwich pipes are widely used in various piping applications owing to their exceptional pressure resistance and thermal insulation properties. In this paper, the mechanical properties and loading performance of sandwich pipes made of polypropylene material have been investigated under different loading conditions including lateral and axial compression, as well as hydrostatic internal and external pressures. For this purpose, finite element models of sandwich pipes with various designs have been developed. Material properties have been determined through standard experimental tests, and the finite element models have been validated using lateral compression experiments. The results indicate that incorporating annular cores with thinner thickness and greater numbers, along with using a thicker inner pipe in the sandwich pipe structure, improves its properties and performance.

Experimental study on the preparation of wood aggregate recycled concrete using waste wood and recycled fine aggregate from construction and demolition wastes

As a renewable resource, wood has the advantages of a high strength-weight ratio, high yield and excellent thermal insulation. Meanwhile, the resource utilization of large quantities of waste wood, waste furniture and mixed wood generated by the demolition of old houses and the removal of building formwork are basically in a blank state. Therefore, in this study, construction solid waste—waste wood and recycled fine aggregate were used as coarse and fine aggregates to replace natural sand and gravel, respectively, and synergized with three cementitious materials (sulfoaluminate cement, portland cement and geopolymer cement) to prepare wood aggregate recycled concrete (WARC). Focus on the evolution law of basic property, thermal insulation property, mechanical property, shrinkage property, environmental and economic benefits of WARC. The results showed that the mechanical and shrinkage properties of WARC were deteriorated by using WA and recycled fine aggregate (RFA) instead of natural aggregates. The dry density of WARC was as low as 1770 kg/m3. The 28 d maximum compressive and flexural strength were 34.8 and 5.69 MPa, which were better than traditional C30 concrete. Compared with conventional concrete, WARC has excellent thermal insulation properties. The thermal conductivity was reduced by up to 81.9 % compared to traditional concrete, which would make WARC very promising for non-structural components (green insulated wall materials and precast wall panels, etc.). By calculating CO2 emissions and compressive strength-cost efficiency values, it was found that the WARC prepared with geopolymer cement could reduce CO2 emissions by 31.3 % while possessing good mechanical properties and economic benefits, making it the optimal cement-based material for preparing WARC.

Mineral‐based Composite Phase Change Materials Assembled into 3D Ordered Aerogels for Efficient Wearable Filtration and Thermal Management

AbstractThe emerging concept of aerogel composite phase change materials (PCMs) represents a promising approach for thermal energy storage and utilization. However, the thermal storage aerogels currently reported usually lack essential aerogel properties, thereby constraining their potential for functional design and advanced applications. Herein, multifunctional thermal storage aerogels with aerogel characteristics and thermoregulation performance are prepared by chemically crosslinking and unidirectional freezing to make functionalized mineral‐based composite PCMs as cavity walls. Thanks to the cross–linked continuous skeleton and retained hierarchical porous, this novel thermal storage aerogel possesses an 89.7% porosity and demonstrates excellent resilience under 80% compression. As the PCMs in the cavity walls can convert phonon transport modes through phase transitions, the thermal storage aerogel has enhanced thermal insulation properties, reaching a thermal conductivity of 29.6 mW m−1 K−1. Drawing upon the multifunctional properties of thermal storage aerogels, it is demonstrated that thermal storage masks with thermal comfort and health protection, as well as passive thermal management wrist guards capable of harnessing solar radiation for temperature regulation. This work encompasses the exploration of novel approaches in developing advanced thermal management materials to cater to the diverse thermal regulation requirements of PCMs across various domains.

Simulation analysis of thermal insulation performance of diesel engine piston based on PEO and La2Zr2O7 thermal barrier coating

In this research, we explored the application of ‘thermal swing’ thermal barrier coatings (TBCs) in diesel engines, aiming to surpass the performance of conventional TBCs. Traditional TBCs often suffer from limitations like consistently high surface temperatures and a delayed response to sudden variations in cylinder temperatures, which adversely impact engine efficiency. To overcome these challenges, plasma electrolytic oxidation (PEO) technology was employed to engineer TBCs with the sought-after ‘thermal swing’ feature. Comparative simulations were conducted to assess the thermal characteristics of PEO coatings on pistons, in contrast to standard La2Zr2O7 coatings. The steady-state thermal analysis revealed that PEO coatings maintained a lower peak temperature compared to La2Zr2O7 coatings under similar thermal insulation conditions, indicating a superior ability of the PEO coatings in heat dissipation and in sustaining lower surface temperatures.In the transient thermal analysis, focusing on temporal temperature variations, the PEO coatings exhibited a markedly quicker and more robust response to cylinder temperature fluctuations. This indicates that PEO coatings are highly effective in adapting swiftly to temperature changes, thereby contributing to enhanced engine performance. Additionally, the PEO coating demonstrated a notable reduction in the end temperature (TE), which is crucial for mitigating the heating effect on intake gas, in comparison to La2Zr2O7 coatings with equivalent thermal insulation properties. However, it was observed that this advantage significantly decreased when the PEO coating thickness surpassed 0.3 mm. Drawing from these observations, it is concluded that PEO coatings hold several thermal advantages over La2Zr2O7 coatings, particularly in terms of thermal load management and responsiveness to in-cylinder temperature shifts. These benefits are most pronounced when the PEO coating maintains a thickness below 0.3 mm.

Shaping of thermal protective properties of basalt fabric-based composites by direct surface modification using magnetron sputtering technique

Abstract A direct modification of the surface of the basalt fabric was carried out by using magnetron sputtering to obtain composites intended for effective protection against contact and radiant heat. One-layer composite with a coating of aluminum (Al) and zirconium dioxide (ZrO2), two-layer composite with a coating of Al/ZrO2, and two-layer composite with a coating of Al/(ZrO2 + titanium dioxide [TiO2]) were deposited on the fabric surface. Scanning electron microscopy with energy-dispersive X-ray spectroscopy analysis was used to assess the coating on basalt fabrics and determine their chemical composition. Parameters such as thermal conductivity coefficient, resistance to radiant heat, and resistance to contact heat for a contact temperature of 250°C were determined for assessment of the composites from the point of view of protective properties. The similarity analysis of composites was performed to state the impact of coating components’ content and coating thickness on chosen parameters. It was found that a two-layer composite in which the outer layer is Al and the inner layer is a mixture of ZrO2 and TiO2 provides good thermal insulation properties. The composites capable of protecting against contact heat at the first efficiency level and against radiant heat at the second efficiency level were obtained.

Construction of polyimide composite aerogels via multi-coordination structure of polymer-metal for improving heat-induced shrinkage, thermal insulation, mechanical and dielectric properties

The fabrication of polyimide (PI) composite aerogels can promote and optimize the characteristics and performance efficiency. But in fact, interface effect and assembly technique are the key problems in preparing PI composite aerogels. To settle this critical issue, a series of PI composite aerogels were designed via forming multi-coordination structure between PI molecular chain and Cu(II) metal ions. Multi-coordination structure connects the two-phase systems closely to obtain the improved comprehensive performances. The resulting PI composite aerogels still have high specific surface and mesoporous structure. The addition of Cu(II) improves the thermal and mechanical properties of the PI composite aerogels with an over 581 °C initial decomposition temperature, tensile strength of up to 9.48 MPa and modulus of up to 232.4 Mpa，along with compression Young’s modulus increased by 173% (up to 28.7 MPa) and stress at 10% strain improved by 150% (up to 1.70 Mpa). In the meantime, the brilliantly controllable dielectric property (with the dielectric constant down to 1.60 and the dielectric loss reaching 0.0171 at 10 MHz) and thermal insulation property (with the thermal conductivity down to 31.9 mWm−1K−1) of PI composite aerogels make them can be used as low dielectric and thermal protection materials. The small heat-induced shrinkage between 100 and 250 °C allows the PI composite aerogels to operate in persistent extreme conditions. Besides, this work can provide a new strategy for preparing PI composite aerogels.

Controlling the Size of Hydrotalcite Particles and Its Impact on the Thermal Insulation Capabilities of Coatings.

This study focuses on the development of high-performance insulation materials to address the critical issue of reducing building energy consumption. Magnesium-aluminum layered double hydroxides (LDHs), known for their distinctive layered structure featuring positively charged brucite-like layers and an interlayer space, have been identified as promising candidates for insulation applications. Building upon previous research, which demonstrated the enhanced thermal insulation properties of methyl trimethoxysilane (MTS) functionalized LDHs synthesized through a one-step in situ hydrothermal method, this work delves into the systematic exploration of particle size regulation and its consequential effects on the thermal insulation performance of coatings. Our findings indicate a direct correlation between the dosage of MTS and the particle size of LDHs, with an optimal dosage of 4 wt% MTS yielding LDHs that exhibit a tightly interconnected hydrotalcite lamellar structure. This specific modification resulted in the most significant improvement in thermal insulation, achieving a temperature difference of approximately 25.5 °C. Furthermore, to gain a deeper understanding of the thermal insulation mechanism of MTS-modified LDHs, we conducted a thorough characterization of their UV-visible diffuse reflectance and thermal conductivity. This research contributes to the advancement of LDH-based materials for use in thermal insulation applications, offering a sustainable solution to energy conservation in the built environment.

Photothermal performance of vitreous products from high-temperature melting of hazardous waste

High-temperature molten vitreous (HTMV), as the primary means of hazardous waste disposal, was produced in large quantities. Exploring its potential in photothermal applications could extend its high-value. Herein, the HTMV was used to explore the photothermal performance potential. It indicates that the HTMV possesses significant photothermal conversion capability, capable of increasing the tested water temperature by 6.65 °C. The HTMV mass and water volume are critical factors affecting the water temperature outcomes. The HTMV exhibits distinct conversion capabilities when applied at different application scenarios on the test object. Application on the bottom primarily focuses on photothermal conversion with high heat production efficiency, while side application additionally demonstrates excellent thermal insulation properties. Based on heat balance and backpropagation neural network predictions, optimal scheme of HTMV on both inside and outside bottom application scenarios of the heated object can achieve a maximum heat input of 660.6 kJ m−2 and 570.1 kJ m−2, respectively, and reduce carbon emissions by 0.062 kg CO2 m−2 and 0.054 kg CO2 m−2. This study not only provides a foundation for the further application of HTMV but also opens a new direction for the development of photothermal conversion materials, which is of great significance in advancing sustainable energy technology.

Ionic-physical–chemical triple cross-linked all-biomass-based aerogel for thermal insulation applications

Aerogels, as a unique porous material, are expected to be used as insulation materials to solve the global environmental and energy crisis. Using chitosan, citric acid, pectin and phytic acid as raw materials, an all-biomass-based aerogel with high modulus was prepared by the triple strategy of ionic, physical and chemical cross-linking through directional freezing technique. Based on this three-dimensional network, the aerogel exhibited excellent compressive modulus (24.89 ± 1.76 MPa) over a wide temperature range and thermal insulation properties. In the presence of chitosan, citric acid and phytic acid, the aerogel obtained excellent fire safety (LOI value up to 31.2%) and antibacterial properties (antibacterial activity against Staphylococcus aureus and Escherichia coli reached 81.98% and 67.43%). In addition, the modified aerogel exhibited excellent hydrophobicity (hydrophobic angle of 146°) and oil–water separation properties. More importantly, the aerogel exhibited a biodegradation rate of up to 40.31% for 35 days due to its all-biomass nature. This work provides a green and sustainable strategy for the production of highly environmentally friendly thermal insulation materials with high strength, flame retardant, antibacterial and hydrophobic properties.

Structural, morphological, mechanical, and thermal insulation properties of multiple-phase magnesium silicate ceramic fibers electrospun from dual-precursor sols

As the research for advanced materials suitable for high-temperature uses continues, the need for oxide ceramic micro-nanofibers with outstanding mechanical and thermal properties becomes increasingly important. By incorporating two types of magnesium sources, specifically Mg(CH3COO)2·4H2O and MgCl2·6H2O, into the precursor, a range of fibers made of magnesium silicate ceramics was produced through electrospinning. X-ray diffraction (XRD) analysis verified that the resulting multiple phases included MgO, MgSiO3, Mg2SiO4, and amorphous SiO2, with the phase composition being affected by the diffusion reaction of Mg ions. The fibers produced using the dual-precursor method maintained a stable morphology with a uniform and compact structure after undergoing high-temperature treatments ranging from 1000 to 1200 °C. This study is the first to report the tensile strength of magnesium silicate fibrous membranes, which was found to be 1.54 ± 0.27 MPa and 1.21 ± 0.73 MPa after heat treatment at 800 °C and 1000 °C, respectively. Furthermore, these fibrous membranes demonstrated dependable thermal insulation properties within the testing range of 500–1000 °C, along with a low thermal conductivity at room temperature of 0.0301–0.0306 W m−1·K−1. Characterized by their impressive mechanical strength and high temperature stability, magnesium silicate ceramic micro-nanofibers show significant potential for various applications in the targeted field.

Synthesis of micro/nano multi-scale polyimide aerogels via confinement-controlled freeze-casting

The freeze-casting is widely utilized as a tool for regulating micro-scale pore structures in the fabrication of flexible polyimide (PI) aerogels for applications in adsorption, filtration, and fire-retardant. Herein, a confinement-controlled freeze-casting method is developed to fabricate PI aerogels with excellent thermal insulation properties by designing multi-scale structural adaptability. In a confinement-controlled system, the enhanced solid/solid and solid/liquid interface interactions in the solution dispersion system induce dendritic evolution of ice crystals. Under the directional freezing, grown dendritic ice crystals squeeze the loaded particles to form polyamic acid salt (PAAs) cryogels. Followed by template removal and thermal imidization, PI aerogels with a micro/nano-scale slit-like porous structure were obtained. The PI aerogels are characterized by ultra-low density (as low as 9.82 mg/cm3) and exceptional thermal insulation performance (25.0 mW/(m·K) at 25 °C).

Fire-retardant anti-microbial robust wood nanocomposite capable of fire-warning by graded-penetration impregnation

Wood, renowned for its sustainability, specific strength, and thermal insulation, stands as a highly sought-after sustainable structural material. However, the inherent flammability, decay susceptibility, and inadequate mechanical strength hinder its practical applications in high-rise buildings. Here, we report a groundbreaking solution to fabricate multi-functional fire-retardant wood (M-FRW) through a coupled delignification/impregnation procedure followed by densification treatment. The GO/BA created a hybridized network on the M-FRW surface, while BA molecules penetrated the wood cell. As-created M-FRW exhibits a superior flame retardancy due to the physical barrier and catalytic charring effect of GO/BA, as reflected by an ultrahigh limiting oxygen index value of >75 % and an 85 % reduction in the peak of heat release rate compared to natural wood. Furthermore, the GO/BA layer of M-FRW has a sensitive fire alarm response and ultralong alarm time (∼11280 s). More impressively, M-FRW exhibits an exceptional ability to inhibit decay fungi, mold fungi, and common bacteria due to the superimposed anti-microbial effect of GO and BA. Additionally, M-FRW shows desirable mechanical and thermal insulation properties. This work provides a facile strategy to fabricate a multi-functional advanced wood nanocomposite, making them hold great potential for various engineering applications, such as intelligent buildings.

Flexible and Compressible Nanostructure-Assembled Aramid Nanofiber/Silica Composites Aerogel.

The Applications of silica aerogel are limited due to its brittleness and low strength. As a result, it is essential to strengthen and toughen it. Organic nanofibers are one of the preferred reinforcement materials. In this work, we designed and fabricated flexible and compressible nanostructure-assembled aramid nanofiber/silica composites aerogel (ANF/SiO2 aerogel) to improve the mechanical strength and flexibility of silica aerogel without compromising thermal insulation properties. The aramid nanofiber/silica composite aerogels were prepared by immersing the aramid nanofiber wet gel into the silica sol for a certain period of time followed by freeze drying without solvent replacement. The surface modifier 3-aminopropyltriethoxysilane (APTES) was used as a coupling agent to form chemical linkage between the ANF fiber and silica gel. It was observed that APTES can effectively drive the silica sol to infuse into ANF hydrogel, promoting the assembly of silica gel onto the fiber surface and a uniform distribution in the network of ANF. The compressive resilience, thermal stability, and thermal insulation properties of the composite aerogels were evaluated by inducing the silica aerogel into the ANF network to form a protective layer on the fiber and change the pore structure in the ANF network.

A Review of High-Temperature Aerogels: Composition, Mechanisms, and Properties.

High-temperature aerogels have garnered significant attention as promising insulation materials in various industries such as aerospace, automotive manufacturing, and beyond, owing to their remarkable thermal insulation properties coupled with low density. With advancements in manufacturing techniques, the thermal resilience of aerogels has considerable improvements. Notably, polyimide-based aerogels can endure temperatures up to 1000 °C, zirconia-based aerogels up to 1300 °C, silica-based aerogels up to 1500 °C, alumina-based aerogels up to 1800 °C, and carbon-based aerogels can withstand up to 2500 °C. This paper systematically discusses recent advancements in the thermal insulation performance of these five materials. It elaborates on the temperature resistance of aerogels and elucidates their thermal insulation mechanisms. Furthermore, it examines the impact of doping elements on the thermal conductivity of aerogels and consolidates various preparation methods aimed at producing aerogels capable of withstanding temperatures. In conclusion, by employing judicious composition design strategies, it is anticipated that the maximum tolerance temperature of aerogels can surpass 2500 °C, thus opening up new avenues for their application in extreme thermal environments.

Open-Cell Spray Polyurethane Foams Based on Biopolyols from Fruit Seed Oils.

Natural oils from watermelon, cherry, black currant, grape and pomegranate fruit seeds were applied in the synthesis of biopolyols using the transesterification reaction. In this manuscript, the preparation possibility of open-cell foams from a polyurethane system in which petrochemical polyol was fully replaced with biopolyols is analyzed. Firstly, polyurethane foam systems were developed on a laboratory scale, and they were next tested under industrial conditions. It was shown that the foaming method has a significant impact on the foaming process and the cell structure of obtained foams as well as their thermal insulation properties. Based on the conducted research, it was found that the method of processing the polyurethane system has a significant impact on the properties of open-cell spray foams. Foams produced under industrial conditions have a much higher cell density, which has a positive effect on their selected physical-mechanical properties compared to foams produced on a laboratory scale. The open-cell biofoams obtained using a high-pressure machine had apparent densities 12-17 kg/m3, thermal conductivity coefficients 35-37 mW/m·K, closed-cell contents < 10% and were dimensionally stable at low and high temperatures.

Utilization of Waste Materials for Making Plastic Bricks

Currently, due to urbanization, there has been a notable rise in the use of plastic in our daily lives, owing to its widespread utility and popularity. However, its non-biodegradable nature presents a significant drawback. One potential solution for recycling plastic waste involves creating plastic bricks by blending plastic with sand, offering a substitute for conventional bricks. The primary challenge lies in managing plastic waste, particularly as continued reuse of PET bottles carries the risk of carcinogenic transformation, with only a small percentage currently being recycled. To address this issue, PET bottles are meticulously cleaned and combined with fine aggregate (sand) at various ratios (3:7, 2:3, 1:1) to produce high-quality brick blocks with excellent thermal and acoustic insulation properties. This environmentally friendly approach tackles the non-biodegradability problem of plastics while reducing the overall cost of construction and pollution. The resulting bricks exhibit high compressive strength, minimal water absorption, and thermal resistance, rendering them suitable for diverse applications. Increasing the sand-to-plastic ratio enhances the strength of the bricks, ensuring durability with minimal water absorption and no efflorescence. This method shows promise in recycling plastic waste and mitigating its environmental impact. Furthermore, various tests including split tensile strength test, penetration test, and specific gravity were conducted to validate the efficacy of the approach. Key Word: PET (polyethylene terephthalate), compressive strength, water absorption, split tensile strength test, efflorescence, specific gravity test