Ionic polymer-metal composite (IPMC) sensors were fabricated and investigated for quantifying impact energy in sports applications. Nafion membranes were roughened and electroless plated with gold-platinum electrodes to form IPMCs. When subjected to impacts of varying energies, the IPMCs generated transient voltage spikes whose peak amplitudes and slopes showed exponential relationships with the impact energies. Empirical models were developed correlating the IPMC voltage response features to the impact energies, achieving measurement accuracy within ±10 % RMS error over the tested dynamic range from 0.005 J to 1 J. The IPMC voltage profile was found to depend primarily on the impact energy and resultant strain rate, rather than impactor properties or contact geometry. Proper calibration procedures for each IPMC sensor before deployment were required to account for device-to-device variations. The results demonstrate the potential of IPMC sensors for continuous monitoring of athletes' impacts during sports activities. Further optimization is needed to improve the robustness, repeatability, and stability of the IPMC sensors under realistic sports conditions for reliable field performance.
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