Phase Composition Of Products Research Articles

Multispectral Imaging and Spectral Unmixing for Characterization of Relative Phase Composition of Steel Corrosion Products

Multispectral Imaging and Spectral Unmixing for Characterization of Relative Phase Composition of Steel Corrosion Products

Experimental study on the products of coupling effect between microbial induced carbonate precipitation (MICP) and the pozzolanic effect of metakaolin

In this paper, the performance of the products resulting from of coupling effect between microbial induced carbonate precipitation (MICP) and the pozzolanic effect of metakaolin in the same system is analyzed and discussed in depth. The inoculation parameters of the bacterial solution were optimized, and a method of increasing pH of medium step by step was used to acclimate the alkali tolerance adaptation of Sporosarcina pasteurii. Mixed slurries (MC-M) were prepared and cured for 30 days and 180 days using a ratio of metakaolin (MK) to calcium hydroxide (CH) of 1:1, the bacterial solution as mixing water and calcium acetate as the source of introduced calcium. The compressive strength of the specimens was compared and the properties of the products cured for 180d were analyzed based on test methods such as nanoindentation, SEM, XRD, and TG-DSC. The test results show that the macroscopic mechanical properties of the MC-M specimens were effectively improved and the discrete degree of the micromechanical property parameters was reduced. The particle size distribution of the products increased, within 0.9–12 μm. The decomposition temperature of calcium carbonate in the products decreased, and the water loss temperature of the hydrated products increased. CaCO3 contains both aragonite and calcite phases, and the phase compositions of the hydrated products became more stable. This work demonstrates that MICP accelerates the depletion of CH in the pozzolanic reaction system and promotes the transformation of the hydration product phase composition. The pozzolanic effect reduces the particle size and degree of accumulation of calcite produced by MICP, resulting in a denser cured product. This phenomenon is referred to as the “coupling effect” of the two reactions and positively affects the mechanical properties, providing a new research idea on materials and methods for repairing concrete cracks.

The effect of cobalt content and mechanical activation on combustion in the Ni + Al + Co system

The effect of mechanical activation (MA) and cobalt content on the combustion velocity and maximum combustion temperature, elongation of samples during synthesis, the size of composite particles of the mixture after MA, phase composition and morphology of combustion products in the Ni + Al + Co system is investigated in this work. Activation of the Ni + Al + xCo mixture allowed the samples to burn at room temperature, with a cobalt content of up to 50 wt. %. An increase in the cobalt content in Ni + Al + xCo mixtures led to a decrease in the size of composite particles after MA, elongation of product samples and the maximum synthesis temperature. After MA, the elongation of the product samples and combustion velocity increased many times, the maximum synthesis temperature increased. With an increase in the cobalt content in the Ni + Al + Co mixture, combustion velocity first increases (at 10% Co), then decreases. Solid solutions based on NiAl and Ni3Al intermetallides were synthesized by the SHS method.

Tailoring of Ultrasmall NiMnO3 Nanoparticles: Optimizing Synthesis Conditions and Solvent Effects

Nickel manganese oxide (NiMnO3) combines magnetic and dielectric properties, making it a promising material for sensor and supercapacitor applications, as well as for catalytic water splitting. The efficiency of its utilization is notably influenced by particle size. In this study, we investigate the influence of thermal treatment parameters on the phase composition of products from alkali co-precipitation of nickel and manganese (II) ions and identify optimal conditions for synthesizing phase-pure nickel manganese oxide. Ultrafine nanoparticles of NiMnO3 (with sizes as small as 2 nm) are obtained via liquid-phase ultrasonic dispersion, exhibiting a narrow size distribution. A systematic exploration of the solvent nature (water, N-methyl-2-pyrrolidone, dimethyl sulfoxide, dimethylformamide) on the efficiency of ultrasonic dispersion of NiMnO3 nanoparticles is provided. It is demonstrated that particle size is influenced not only by absorbed acoustic power, dependent on the physical properties of the used solvent (boiling temperature, gas solubility, viscosity, density) but also by the chemical stability of the solvent under prolonged ultrasonic treatment. Our findings provide insights for designing ultrasonic treatment protocols for nanoparticle dispersions with tailored particle sizes.

Enhancing oxidation resistance of silicon nitride using a Ca2+ stabilizer

Silicon nitrides are widely used in ceramic heaters for combustion engines due to their high strength and wear resistance. However, their poor oxidation resistance at elevated temperatures limits their reliability. Oxidation products, such as silica and intermediate compounds from sintering additives, often suffer from microcracks due to phase transformation and volume expansion mismatch during thermo-mechanical cycles. Use of cation dopants to chemically stabilize the transformation of the oxidation front is proposed. This study investigated the effect of Ca2+ treatment on Si3N4 with MgO and Y2O3 sintering aids. The Si3N4 samples were coated with CaO and the phase composition, microstructure, and chemical distribution of the oxidation products were analyzed using XRD, SEM, TEM, STEM, and EDS. The oxidation coupon tests revealed that the CaO coating effectively protected Si3N4 from oxidation at 1300 ºC for 40h. Moreover, the microstructure analysis showed that CaO coating created more favorable microstructures which reduced oxidation reactions.

Quantitative assessment of concrete microstructure in the diagnosis of surface damage to industrial floor

Diagnostic assessment of industrial floor using the methodology of quantitative evaluation of concrete microstructure is presented. Symptoms of damage included surface dusting and delamination of the top layer. A petrographic analysis of the concrete composition in core specimens was carried out. Excessive air content, accumulation of air voids and the occurrence of oriented cracks, local variability of the phase composition of cement hydration products, including the occurrence of carbonated areas were observed and associated with the premature surface damage

Oxidation mechanism and kinetics of TiB2 submicron powders in air

AbstractHigh‐activity TiB2 submicron powders were synthesized via microwave‐assisted carbothermal reduction, and their oxidation behavior at 550°C–1000°C for 0.5–1.5 h in air atmosphere was carried out by the isothermal oxidation test. The phase composition and microstructure evolution of the oxidation products were performed by X‐ray diffraction (XRD), X‐ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). It was established that TiB2 submicron powders had been significantly oxidized at 550°C, and the oxidation products were TiO2 and B2O3. Hexagonal plate‐like TiB2 grains had been completely disappeared, and fragmented into uniform nano‐scale spherical TiO2 particles after being oxidized at 1000°C for 1 h, accompanied by the violent evaporation of B2O3 products at temperatures above 1000°C. In addition, the corresponding oxidation kinetics was investigated by using a non‐isothermal thermogravimetric (TG)–differential scanning calorimetry (DSC) technique. The results showed that the Mample power law (n = 1) was the most probable mechanism function, and the oxidation activation energy E of TiB2 submicron powders was 640.58 kJ/mol.

The Effect of Nickel Content and Mechanical Activation on Combustion in the 5Ti + 3Si + <i>х</i>Ni System

Intermetallic alloys were synthesized in the 5Ti + 3Si + xNi system by the method of self-propagating high-temperature synthesis (SHS) and mechanosynthesis. The influence of nickel content on the morphology, size and yield of composite particles after mechanical activation (MA) of mixtures was studied. The dependences of the maximum temperatures and combustion rates, phase composition, morphology and elongation of synthesis products on the nickel content for the initial and MA mixtures are studied. Under the conditions of the experiments conducted in this work, combustion process was able to realize and at the same time the samples burned completely at a nickel content of 10 to 60 wt.% in the 5Ti + 3Si + xNi system. After MA, the samples from the 5Ti + 3Si mixture burned to the end, and during the activation of the 5Ti + 3Si + 40% Ni mixture, mechanochemical synthesis occurred. With increasing nickel content combustion temperature decreases, and combustion velocity behaves nonmonotonically, increases the size of composite particles and decreases the yield of the mixture after MA. MA practically did not affect the maximum combustion temperatures of mixtures of 5Ti + 3Si + xNi. A multiple (from 0.7 to 2.9 cm/s) increase in the burning rate of samples from MA mixtures with an increase in the Ni content from 20 to 30 wt. % was recorded. An increase in the nickel content leads to an increase in the content of triple phases and the amount of melt in the synthesis products of mixtures of 5Ti + 3Si + xNi. Shrinkage of product samples increases with increasing nickel content in the initial mixtures. After MA, the shrinkage of the product samples is replaced by their growth. Explanations of the observed dependencies are proposed.

Study on the damage mechanism of hydraulic concrete under the alternating action of freeze-thaw and abrasion

This study investigates the damage mechanism of hydraulic concrete under the alternating action of freeze–thaw (F) and abrasion (W) in cold regions. To this end, three groups of working conditions were established with a constant water-binder ratio. The mass loss and relative dynamic elastic modulus (RDEM) of each cycle were evaluated using the fast-freezing method and underwater method. The phase composition and relative content change of hydration products, pore characteristic parameters and pore size distribution, morphology and microstructure of interfacial transition zone (ITZ) were analyzed by X-ray diffraction (XRD), mercury intrusion porosimeter(MIP), scanning electron microscopyn (SEM) and image recognition technology, respectively. The results indicate that the alternating effect will accelerate the mass loss of concrete and the reduction of the RDEM compared with the single factor. Following four consecutive alternating cycles, the mass loss rates of working conditions W and F group were found to be 4.61 % and 97.66 % lower, respectively, than those of working condition F-W group. The RDEM damage coefficient (γ < 1) was also observed. At the micro level, the freeze-thaw effect will result in the formation of a considerable number of micropores and the expansion of microcracks, with the abrasion effect continuing to promote this process. In the process of alternating action, the dissolution of Ca(OH)2 by external water through microcracks and interconnected pores is accelerated. Concurrently, the pores and microcracks in the ITZ expand, the morphology is roughened, and the microstructure is complicated. The interfacial bonding ability and compactness of different material components decrease. Under the action of external disturbance, cement paste and aggregate fall off, resulting in mass loss and a decreased RDEM.

Effect of flowing water on the ettringite-induced healing of concrete cracks by electrodeposition: Experiments and molecular dynamics simulations

The electrodeposition method (EDM) has been regarded as a new technique for healing concrete microcracks in recent years due to its advantages of excellent remediation in aqueous environments. However, a flowing water environment may influence the effectiveness of the EDM. Therefore, in this paper, the effect of flowing water on the synthesis of ettringite by the EDM to heal concrete cracks was investigated through experiments and molecular dynamics simulations. The experiment results showed that the impermeability coefficient of concrete decreased from 6.41 to 5.36 and 5.18 as the flow rate increased from 0 to 1 m/d and 3 m/d after 7d. The healing products on the surface developed from a cotton-like floc structure to a gel-like morphology. At the microscopic level, with the increase in flow rate, the ettringite changed from the disordered distribution of reticulation to the orderly growth of clusters in the form of long rods. Meanwhile, the phase compositions of healing products transformed from ettringite to gypsum and calcium carbonate. In addition, combined with the molecular dynamics simulations by LAMMPS, the increase in flow rate changed the crystal characteristics of the synthesized ettringite, both the decrease in length-to-diameter ratio and crystallinity, as well as the increase in specific surface area, d-spacing, and crystallite size.

Binary transition metal oxide: A novel and efficient catalyst for the synthesis of boron nitride nanotubes

AbstractA novel binary transition metal oxide (NiFe2O4) nanosphere catalyst with a diameter of 500 nm has been synthesized by the hydrothermal reaction, which can efficiently catalyze the formation of hexagonal boron nitride nanotubes (BNNTs) with high‐yield and large aspect ratio. Based on the temperature dependence of the product phase composition and microstructure, combined with results generated using single‐component catalysts, the BNNTs formation process can be summarized as follows: NiFe2O4 reacts with NH3 to generate Fe0.64Ni0.36, which dissolves to form a liquid‐phase Ni‐Fe alloy at high temperatures, where the B component in the precursor and the N atom formed by the decomposition of NH3 diffuse on the surface of the Ni‐Fe alloy; when the concentration of B and N exceed the saturation threshold, hollow BNNTs containing catalyst at the tips are precipitated. The formation process is dominated by a vapor‐liquid‐solid mechanism with tip‐growth mode, where the synergistic catalytic effect of the Ni‐Fe binary system promotes a high yield of large aspect ratio BNNTs.

Study of amorphous alumina coatings for next-generation nuclear reactors: High-temperature in-situ and post-mortem Raman spectroscopy and X-ray diffraction

The present work focuses on the investigation of the thermal stability and structural integrity of amorphous alumina coatings intended for use as protective coatings on cladding tubes in Generation IV nuclear reactors, specifically in the Lead-cooled Fast Reactor (LFR) type. High-temperature Raman spectroscopy and high-temperature X-ray diffraction analyses were carried out up to 1050 °C on a 5 µm coating deposited by the pulsed laser deposition (PLD) technique on a 316L steel substrate. The experiments involved the in-situ examination of structural changes in the material under increasing temperature, along with ex-situ Raman imaging of the surface and cross-section of the coating after thermal treatments of different lengths. As it was expected, the presence of α-alumina was detected with the addition of other polymorphs, γ- and θ-Al2O3, found in the material after longer high-temperature exposure. The use of two structural analysis methods and two lasers excitation wavelengths with Raman spectroscopy allowed us to detect all the mentioned phases despite different mode activity. Alumina analysis was based on the emission spectra, while substrate oxidation products were identified through the structural bands. The experiments depicted a dependence of the phase composition of oxidation products and alumina’s degree of crystallization on the length of the treatment. Nevertheless, the observed structural changes did not occur rapidly, and the coating’s integrity remained intact. Moreover, oxidation signs occurred locally at temperatures exceeding the LFR reactor’s working temperature, confirming the material’s great potential as a protective coating in the operational conditions of LFR nuclear reactors.

Preparation and hydration mechanism of composite cementitious materials based on iron and steel solid waste

Three groups of composite cementitious materials (CCMs) were prepared by separate grinding, mixed grinding, and cascade grinding using iron and steel solid waste (ISSW) materials (granulated blast furnace slag (GBFS), iron ore tailings (IOTs), steel slag (SS) and desulfurization gypsum (DG)), and the influence on the strength of CCMs was investigated under different water-binder ratios (w/b). Then, the hydration hardening mechanism of the CCMs was revealed via hydration heat analysis, phase composition and structural analysis of hydration products. The results show that the properties of the CCMs prepared by cascade grinding (CGC) is better than that prepared by separate grinding and mixed grinding. When the mass percentage of IOTs and SS in the CGC was 2:3, the mix proportion of CGC is SS+IOTs: GBFS: DG=36:51.5:12.5, mixed with 1.0 % Na2SO4 and 1.2 % Na2SiO3ˑ9 H2O of the CGC, the compressive strength (CS) of mortar sample containing CGC in 28-days and 180-days reach 52.3 MPa and 70.7 MPa respectively under the conditions of standard curing and low water-binder ratios. The hydration degree of pure cement is higher than that of CGC, but types of the hydration products were similar with cement, mainly were Ca(OH)2, iolite, ettringite (AFt) and C-S-H gel. The CGC can greatly reduce the hydration heat of CCMs system in early age, and is suitable for massive concrete structures in which elevated temperature can be kept for a long time.

Dehydration behaviors and properties of anhydrite II prepared by phosphogypsum with low-temperature calcination

Certain concentration H+ can combine with the crystal water to form the H3O+, influencing the stability of the crystal water in dihydrate so that can be completely removed under lower temperature. Therefore, this paper introduces a method wherein sulfuric acid is employed as a medium, facilitating direct dry mixing and low calcination temperatures to produce anhydrite II. Initially, the low and high calcination temperatures were determined as 280°C and 500°C, respectively, through XRD analysis of the phase composition of calcination products under varying conditions. Subsequently, the influence of different sulfuric acid contents and concentrations on the calcination products at 280°C was investigated. Additionally, the impact of sulfuric acid on the dehydration behavior of PG was analyzed using TG-DSC and FTIR. The present work also assessed the physical-mechanical properties of anhydrite II at 280°C and 500°C, along with their hydration activity and microscopic morphology. The results indicated that the optimal sulfuric acid content and concentration were determined as 2 % and 40 wt%, respectively, yielding dehydration temperatures of 86.08°C and 146.95°C. The water requirement (WR) for normal consistency for anhydrite II at 280°C was 0.68, exhibiting higher flexural and compressive strength compared to calcination at 500°C (WR=0.58), and the hydration rate at 28 days reached 78.5 %. At 280°C, the dihydrate crystals formed by anhydrite II at 28 days exhibited a compact microstructure characterized by relatively small crystals with well overlapping.

Diagnostics of premature damage to surface-hardened industrial concrete floors

The article presents the diagnostic results on surface-hardened industrial concrete floors. Selected examples of floors showcased premature damage to surface layers, characterized by intense dusting, delamination, and local spalling, while the structural system remained unaffected. Quantitative petrographic analysis of concrete was applied to core specimens from the floors, involving the examination of digital images from a polarizing optical microscope and a scanning electron microscope. The hardening compound and powdered specimens of the cement matrix were characterized using differential thermal analysis and X-ray diffraction. A multiple microindentation method was employed to assess local variations in mechanical properties. Concrete cross-section analysis revealed areas with a non-uniform distribution of air voids, identified regions exhibiting increased porosity, highlighted areas of cracking in the concrete, indicated local variability in the phase composition of cement hydration products, and pointed out the presence of carbonated areas. The causes of the damage were discussed based on these findings,. The crucial role of quantitative petrographic analysis in diagnosing premature surface damage to industrial floors was demonstrated.

Studying the formation of nodules in a Ni-Fe-Cr based superalloy used in fireside corrosion under the impact of creep stress

Creep rupture tests on a Ni-Fe-Cr based superalloy were conducted in a custom-built rig at 750 °C under simulated fireside corrosion environment. The impact of creep stress on corrosion was investigated by controlling load level (without loading, loads of 120–195 MPa). The phase composition, microstructure, and morphology of surface corrosion products and corrosion-affected area were studied. The mechanism responsible for the production of surface nodules and the observed uniform oxide scale during fireside corrosion are discussed. Results show that the presence of creep stress promotes the development of surface nodules and increases the corrosion-affected area.

Energy-efficient scientific-technological approaches to the processing of plastic waste PET, PE, PP, PS to produce hydrogen-containing gas and titanium carbide powder

The paper considers gaseous products, structure and phase composition of hard products resulting from high-temperature exothermic reactions between Ti–PET–(PE, PP, PS) system components, depending on the content of oxygen-free polymers polyethylene (PE), polypropylene (PP), and polystyrene (PS) in the initial blend. It is found that the addition of PE, PP, PS polymers to the Ti–PET system increases the hydrogen content from 45 to 62 vol% and reduces the carbon monoxide content from 38 to 20 vol% in gaseous products. According to calculations, the adiabatic flame temperature of the synthesized gas in air is very close to that of pure hydrogen. The synthesized gas can therefore be used as ecological fuel for energy sources. On the other hand, oxygen-free polymers presenting in the system provide the formation of substoichiometric carbide TiC0.75. Its hardness is not lower than that of stoichiometric TiC and even exceeds widely used carbides and borides of transition metals. In addition, the agglomerate structure of synthesized TiC0.75 allows to apply it as a promising ecological basis for highly-efficient abrasive pastes, in particular for polishing and finishing fabricated metal products.

Enhancing the high-temperature corrosion resistance of HVOF-sprayed NiCoCrAlY coating in marine environment by Pt modification and pre-oxidation

To prolong the service lifetime of hot-section components used in marine environment at elevated temperatures, it is crucial to explore and develop high-temperature corrosion-resistant coatings. High-velocity oxygen fuel (HVOF) sprayed NiCoCrAlY, Pt-modified NiCoCrAlY and pre-oxidized Pt-modified NiCoCrAlY coatings were prepared and investigated. This study is concerned with the performance of three coatings in a simulated marine environment based on the phase composition of corrosion products and microstructure evolution of coating samples combined with first-principles density functional theory. The results show that the NiCoCrAlY coating was subject to accelerated corrosion and extensive aluminum depletion, leading to premature coating failure. The high-temperature corrosion resistance of Pt-modified NiCoCrAlY coating was found to be better than that of NiCoCrAlY coating. In contrast, the pre-oxidized Pt-modified NiCoCrAlY coating offered long-lasting protection and exhibited the best corrosion resistance, which is attributed to the positive synergistic effect between Pt modification and pre-oxidation.

Құрамында бор бар силикохромды қолдану арқылы төмен көміртекті феррохромды балқыту процесін термодинамикалық модельдеу

The TERRA program for calculating multicomponent heterogeneous systems, based on the principle of maximum entropy, was used to study systems with a complex chemical composition, in which the task of numerical modeling is chemical and phase transformations play an important role. The effect of charge composition and temperature on the chemical and phase composition of melting products was studied, the degree of transition of charge elements into metal was determined, and optimal conditions for obtaining the alloy were found. The thermodynamic analysis of the ferrochromium production process showed that in order to approach the real process of low-carbon ferrochromium smelting, it is necessary to take into account the degree of silicon use by introducing oxygen into the working fluid to oxidize excess silicon according to the calculation. On the basis of the performed thermodynamic analysis, it is also shown that the choice of the process temperature (1750-1800°C and more) is associated with the kinetic conditions of melting, the melting temperature of the formed metal and slag. Therefore, it is expected that the presence of boron oxide, in addition to stabilizing slag from decomposition, will reduce its melting point, and the early appearance of the liquid phase due to low-temperature boron phases will ensure a shift in the reduction reactions of chromium with silicon to the low-temperature region. All these provisions will be implemented during high-temperature experimental work on the development of technological parameters.

Effect of hydrogen on steels in hydrogen sulfide-containing and other environments at gas facilities

The impact of hydrogen sulfide raw materials on steel equipment and pipelines is known and is associated not only with internal corrosion processes, but also with the hydrogenation of carbon and low-alloy steels used. Penetration of hydrogen into steel can lead to the loss of its strength properties and subsequent destruction of gas pipelines operated under high pressure conditions. The manifestations of cracking characteristic of hydrogen sulfide environments, which are a consequence of the penetration of hydrogen into steel, are the most dangerous from the point of view of the safety and reliability of the operation of facilities for the production and transportation of corrosive gas. The effect of H2S on the decrease in ductility of the main types of structural steels was studied based on the results of simulation tests. The formation of blisters (bloatings) and cracks on the surface of steels due to the effect of hydrogen on steel was recorded. The study of the phase composition and properties of corrosion products was carried out in order to assess their possible influence on the processes of steel hydrogenation. The formation of evenly distributed on the surface and the densest corrosion deposits will hinder both the corrosion processes and the penetration of hydrogen into steel. A decrease in the plastic properties of steel is also observed when exposed to hydrogen, which can be transported both separately and together with methane through the main gas pipelines. The main possible means of protecting steels that are unstable to hydrogenation is the use of corrosion inhibitors. It was established that the most effective corrosion inhibitors with rational technologies of application and dosage can protect steels from penetration of hydrogen into them and their destructive effect.