AbstractDuring the process of external work, the energy of the negative oxygen balanced 5,5′‐Bi‐tetrazolium‐1,1′dioxyhydroxylammonium salt (TKX‐50) is not fully released, resulting in low energy utilization efficiency and the generation of harmful gases that pollute the environment. Based on this, in order to adjust the oxygen balance of TKX‐50, nano TKX‐50/AP composites with positive, zero and negative oxygen balance were prepared by emulsion method. The morphology of nano TKX‐50/AP composite was similar to that of hedgehog‐like spherical‐like particles, with many dense pores formed on the surface, and the average particle size was about 30 μm. During the composite process, part of TKX‐50 reacted with AP to form 5,5′‐bistetrazole‐1,1′dioxidamide (ABTOX). The first thermal decomposition peak temperature of zero‐oxygen balance TKX‐50/AP composite was 236.0°C, which was slightly reduced compared with that of TKX‐50. The second thermal decomposition peak temperature was 275.1°C, which was 22.2°C higher than that of TKX‐50. The heat release of zero‐oxygen balance TKX‐50/AP composite reached 2206 J g−1, which increased by 35.9% compared to TKX‐50, and the energy utilization efficiency was also greatly improved. The drop height of 50% explosion probability (H50) of zero‐oxygen balance TKX‐50/AP composite was 63.5 cm, and the explosion probability of friction sensitivity was 72%. Compared with TKX‐50, it increased by 15.1 cm and decreased by 28%, respectively. The results showed that the mechanical safety performance of TKX‐50 had been improved.
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