Phase Redistribution Research Articles

Topological Rearrangement-Induced Mesoscale Phase Redistribution to Enhance the Fatigue Resistance of Polymer Blends.

Maintaining a high modulus to simultaneously withstand deformation and increase fatigue resistance to restrict crack propagation in a material presents a significant challenge. In this work, a straightforward strategy was developed to address this issue in polymers. A dynamic network was incorporated into a permanent one prior to the formation of the latter, and two incompatible polymer networks were created to prevent common phase separation. The mechanical and fatigue resistance properties were substantially enhanced by the exact modulation of the soft and hard phase distribution by precise control over the densities of dynamic and permanent networks as well as the number of reprocessing steps. The experimental results demonstrated a nearly 9-fold increase in the fatigue life of polyurethane compared with traditional design methods and a 2.5 times increase in modulus. This strategy shows potential for the design of fatigue-resistant thermosetting and thermoplastic materials. The results offer new insight into the development of durable, high-performance materials that are reprocessable and compatible.

Study of anisotropy in polydispersed 2D micro and nano-composites by Elbow and K-Means clustering methods

A new two-dimensional polydisperse model for testing multiphase composites is developed. The verification of the model is carried out based on the microstructure of two composites obtained in the ex-situ and in-situ techniques produced in the Friction Stir Processing (Al–Si–Cu/SiCp) and the Self-propagating High temperature Synthesis (Al/nano-TiCp). The examined microstructure is considered on macro-, meso- and micro- levels. Besides the reinforcement phase distribution concentration, an anisotropy coefficient κ is calculated for every meso-cell. It is the cumulative vector parameter that characterizes the spatial two-point correlation of inclusions. In particular, κ determines the principal axes of the effective conductivity tensor over a meso-cell. The anisotropy spatial distribution ϰ(x) is introduced as the discrete function of values κ calculated over meso-cells centered at the point x. This new distribution ϰ(x) accumulates the geometrical information of the considered microstructure. A computational experiment is designed and carried out in order to study the influence of the reinforcement phase redistribution on the anisotropy. Therefore, it adequately describes the anisotropy of fields in composites modeling thermal and electric conductivity, diffusion, and elastic antiplane deformation. The results of the computational experiments are analyzed using the Elbow and K-Means clustering machine learning algorithm. The detailed analysis is carried out to divide the data set into up to 5 clusters. A research hypothesis concerning the criterion of isotropy of the distribution of reinforcing phase particles in the composite structure is formulated

Effect of Pumping Speeds on the Fate of Aniline in Different Soil Layer

Helan Mountain is an important ecological safety barrier in northwest China. In this study, a heterogeneous site polluted by aniline on Helan Mountain was the research object, and the TMVOC (A Simulator For Multiple Volatile Organic Chemicals) model of aniline restoration by pumping was optimized by employing a column experiment. Four typical layers of the soil medium were selected to explore the influence of soil settlement caused by different pumping speeds on the fate of aniline in different zones. The results show that the optimal pumping speed at the site is 3.24 × 106 m3/month and the latest remediation time is the 10th month after the start of the remediation. The larger the pumping speed is, the more obvious the sedimentation effect is. When the remediation is carried out at 5.18 × 106 m3/month, the NAPL (Non-Aqueous-Phase Liquid) phase removal rate decreases by 33.75% and the distribution of aniline to the NAPL phase increases, compared to that without considering the soil settlement. The fate of aniline in the source zone is the least affected by sedimentation, while that in the vadose zone is the most affected. The phase redistribution phenomenon is the most obvious in the water table fluctuation zone, and the NAPL phase aniline changes into gas and liquid phases. In addition, the NAPL phase concentration in the water table fluctuation zone is two orders of magnitude higher than that at 0.2 m below the water table. NAPL is the most sensitive to the relative settlement in the aquifer. The simulation results can provide a technical reference for the future application of P&T (Pump-and-Treat) technology in the remediation of organically contaminated sites to facilitate the sustainable use of soil. It is suggested that more attention should be paid to the water table fluctuation zone during the remediation of contaminated sites.

Exploring the dynamic mechanism of water wetting induced corrosion on differently pre-wetted surfaces in oil–water flows

Water wetting induced corrosion is the core issue for uncovering the corrosion mechanism in multiphase flow environments, relevant to many industrial applications. Here, we experimentally investigated the dynamic failure of an oil film attached on the pre-wetted model surfaces by the electrochemical current detection using an “Alternate Wetting Cell” and the direct visualization of near-wall fluid states. The oil pre-wetted surface performed a superior corrosion mitigation efficiency, exhibiting a protective oil film with a duration time at least 5 times longer than the water pre-wetted surface. It confirms that the oil film rupture is a combined process of the local penetration and pinning of micro-droplets and the phase redistribution of the near-wall fluids. Corrosion finally initiates and propagates on the surface once the droplets pin there or damage the oil film. The result suggests new control strategies for materials corrosion in complex systems by surface modification and fluid management.

Obtaining ultra-fine and uniform two-phase structures: Evolution of morphology and phase redistribution in a dual-phase Mg–Li alloy during submerged friction stir processing

This study analyzed the microstructure and mechanical properties of a dual-phase Mg–Li alloy produced through submerged friction stir processing. The study focused on the recrystallization and grain refinement of distinct α-Mg and β-Li phases. Two methods were identified for refining the grains. The first method involved dynamic recrystallization in large deformed grains, resulting in recrystallized grains that had minimal impact on the two-phase distribution. The second method utilized a phase transition for the growth of new α-Mg and β-Li grains occurred through heterogeneous nucleation in the other phase. The relationship between the α-Mg and β-Li phases after the phase transition was observed to have an orientation of Mg[11–20]//Li[100], Mg(0–110)//Li(011). Maelstrom-affected zones were carefully observed near the advancing side, where severe recrystallization, phase transition, and second phase refinement occurred in this region. Submerged friction stir processing prevented grain growth due to a high density of phase boundaries and rapid heat dissipation. As a result, micro-nano grains were observed in the maelstrom-affected zone. The ductility of the interface was enhanced by the maelstrom-affected zone. Therefore, the maelstrom flow can improve mechanical performance through grain refinement and redistribution for dual-phase Mg–Li alloys during submerged friction stir processing.

Study on Phase Electromigration and Segregation Behavior of Cu-Cored Sn-58Bi Solder Interconnects under Electric Current Stressing

Cu-cored solder interconnects have been demonstrated to increase the performance of interconnect structures, while the quantitative understanding of the effect of the Cu-cored structure on microstructure evolution and atomic migration in solder interconnects is still limited. In this work, the effect of the Cu-cored structure on phase migration and segregation behavior of Sn-58Bi solder interconnects under electric current stressing is quantitatively studied using a developed phase field model. Severe phase segregation and redistribution of Bi-rich phase are observed in the Cu-cored Sn-58Bi interconnects due to the more pronounced current crowding effect near the Cu core periphery. The average current density and temperature gradient in Sn-rich phase and Bi-rich phase decrease with an increase in the diameter of the Cu core. The temperature gradient caused by Joule heating is significantly reduced owing to the presence of the Cu core. Embedding of the Cu core in the solder matrix could weaken the directional diffusion flux of Bi atoms, so that the enrichment and segregation of the Bi phase towards the anode side are significantly reduced. Furthermore, the voltage across the solder interconnects is correspondingly changed due to the phase migration and redistribution.

Металознавчі аспекти дисперсійного нітридного зміцнення високовуглецевих сталей Повідомлення 1. Вплив параметрів аустенізуючого нагріву та відпуску на фазовий перерозподіл азоту та ванадію в сталях

Systemic fundamental research for several decades at the FTIMS of the National Academy of Sciences of Ukraine and the accumulated experience of industrial application have shown that the technology of dispersion nitride hardening, which is based on the alloying of steels with nitrogen and vanadium, is a method of significantly improving the entire complex of physical, mechanical and operational properties of cast and deformed carbon, low-alloy and alloy steels of various functional purposes. The most significant advantage of the steels developed at the FTIMS of the National Academy of Sciences of Ukraine is a simultaneous significant increase in their static and cyclic strength, fracture toughness, thermal strength and heat resistance, wear resistance, annealing, weldability, reduction or complete elimination of the tendency to natural, deformation and warm embrittlement. Medium- and high-carbon pre-eutectoid and eutectoid steels of high strength and wear resistance are widely used in various fields of mechanical engineering. However, they are most widely used for railway wheels and rails. The reliability and operational resource of wheels and rails, which are in extremely harsh operating conditions, mainly determine the technical and economic performance indicators of railway transport. At the same time, existing relatively cheap non-alloyed and low-alloyed medium- and high-carbon wheel and rail steels no longer meet the modern requirements of increased speeds and load capacity of rolling stock. Keywords: carbon steels, dispersion nitride hardening, austenization, tempering, phase redistribution of nitrogen and vanadium.

Effects of friction stir processing and nano-hydroxyapatite on the microstructure, hardness, degradation rate and in-vitro bioactivity of WE43 alloy for biomedical applications

Nowadays, magnesium alloys are emerging in biomedical implants for their similar properties to natural bones. However, the rapid degradation of magnesium alloys in biological media hinders successful implantation. Refinement of microstructure, as well as reinforcement particles can significantly improve the degradation rate. In this work, multi-pass friction stir processing (FSP) was proposed to synthesize WE43/nano-hydroxyapatite (nHA) surface composite, the microstructure, reinforced particle distribution, micro-hardness, corrosion behavior and in-vitro bioactivity were studied. The subsequent FSP passes of WE43 alloy and WE43/nHA composite refined the grain size which was reduced by 94.29% and 95.92% (2.63 and 1.88 µm, respectively) compared to base metal after three passes. This resulted in increasing the microhardness by 120% (90.86 HV0.1) and 135% (105.59 HV0.1) for the WE43 and WE43-nHA, respectively. It is found that increasing FSP passes improved the uniform distribution of nHA particles within the composite matrix which led to improved corrosion resistance and less degradation rate. The corrosion rate of the FSPed WE43/nHA composite after three passes was reduced by 38.2% (4.13 mm/year) and the degradation rate was reduced by 69.7% (2.87 mm/y). This is attributed to secondary phase (Mg24Y5 and Mg41Nd5) particle fragmentation and redistribution, as well as a homogeneous distribution of nHA. Additionally, the growing Ca-P and Mg(OH)2 layer formed on the surface represented a protective layer that reduced the degradation rate. The wettability test revealed a relatively hydrophilic surface with water contact angle of 49.1 ± 2.2° compared to 71.2 ± 2.1° for base metal. Also, biomineralization test showed that apatite layer grew after immersion 7d in simulated body fluid with atomic ratio of Ca/P 1.60 approaching the stoichiometric ratio (1.67) indicating superior bioactivity of FSPed WE43/nHA composite after three passes. These results raise that the grain refinement by FSP and introduction of nHA particles significantly improved the degradation rate and in-vitro bioactivity of WE43 alloy for biomedical applications.

Semianalytical Modeling for Multiphase Flow in a Fractured Low-Permeability Gas Condensate Reservoir.

During the production of fractured low-permeability gas condensate reservoir (FLPGCR), a phase transition takes place in both the formation and wellbore, resulting in multiphase flow when the pressure drops below the dew point pressure. Additionally, the presence of fractures causes the formation of stress-sensitive characteristics. Nevertheless, traditional analytical models, such as the two-region model or three-region model, overlook the coupling impact of the above factors, which could lead to incorrect pressure transient response and erroneous estimation of well and formation parameters. Therefore, this work presents a semianalytical model for an FLPGCR considering the effects of multiphase flow, stress-sensitive, and wellbore phase redistribution. The gas condensate reservoir is divided into N banks, and the radial fluid saturation variation is modeled by multiple annular reservoirs with a constant saturation in each annular reservoir. The behavior of a fractured reservoir is modeled by using the dual-porosity model. The Pedrosa transform was utilized to address the nonlinear differential equation arising from stress-sensitive behavior. To verify the semianalytical solution, it was compared with numerical simulation results from CMG. The results showed that there are 10 flow regimes for the proposed model. The shape of the type curve has the potential to identify the degree of blockage within the FLPGCR. The wellbore phase redistribution only affects the first transitional-flow regime, which slows the rate of pressure drop. The stress sensitivity will lead to the upward characteristic of the curve in a later stage. More attention should be paid to the upward pressure derivative curve at late times, which is conventionally regarded as the effect of a closed boundary when it may not be the case. In addition, the shape factor and composite radius may obscure the radial flow regime. Finally, the proposed model was applied to interpret the pressure measurements recorded from the Bohai field in China, which exhibits a better fitting quality than the traditional models.

Non-salt roasting mechanism of V–Cr slag toward efficient selective extraction of vanadium

Developing a clean method for the sustainable utilization of reducing slag containing vanadium and chromium (V–Cr slag) is necessary, with the non-salt roasting method exhibiting considerable potential. In this study, we conducted a detailed analysis of the mechanisms driving non-salt roasting of the V–Cr slag by investigating phase transformations, valence transition, and redistribution of vanadium and associated transition elements. Based on our findings, we performed efficient selective extraction experiments and revealed that spinel (Fe,Mn)(V,Cr)2O4, the carrier of vanadium, is converted to acid-soluble products, including VO2, Mg2V2O7, and Mn2V2O7, and acid-insoluble products, such as (Fe,Cr)2O3, TiO2, MnO2, and Fe2TiO5 at a roasting temperature of 700 °C; At roasting temperatures > 850 °C, MnO2 is converted to half Mn2V2O7 and half (Fe,Cr,Mn)2O3. Vanadium is separated from Fe, Cr, Ti, Si, and half Mn via selective leaching. Under optimized conditions, the leaching efficiency of V reached 94.55%, and those of Fe, Cr, Ti, Si, and Mn were 0.71%, 0.50%, 0.44%, 0.23%, and 50%, respectively. This study provides a technical and theoretical basis for cleaner and safer utilization of V–Cr slag.

Viscoelastic coarsening of quasi-2D foam

Foams are unstable jammed materials. They evolve over timescales comparable to their “time of use", which makes the study of their destabilisation mechanisms crucial for applications. In practice, many foams are made from viscoelastic fluids, which are observed to prolong their lifetimes. Despite their importance, we lack understanding of the coarsening mechanism in such systems. We probe the effect of continuous phase viscoelasticity on foam coarsening with foamed emulsions. We show that bubble size evolution is strongly slowed down and foam structure hugely impacted. The main mechanisms responsible are the absence of continuous phase redistribution and a non-trivial link between foam structure and mechanical properties. These combine to give spatially heterogeneous coarsening. Beyond their importance in the design of foamy materials, the results give a macroscopic vision of phase separation in a viscoelastic medium.

Hybrid-kinetic simulation of synergy between fishbone/sawtooth and tearing mode-induced energetic-ion transport in a tokamak plasma

The resonant interaction between tearing mode (TM) and energetic ions redistributed by fishbone/sawtooth collapse has been observed recently in HL-2A neutral beam injection-heated high-density plasmas, where m is the poloidal mode number and n is the toroidal mode number. This event essentially results from a synergistic effect with a multiple-mode nature. Understanding such experimental phenomena, especially when using high-power auxiliary heating, is crucial for achieving high-performance plasmas with high confinement and high β N in the prospective thermonuclear fusion reactors. In this work, based on the typical experimental phenomenon of synergy between fishbone/sawtooth and TM on HL-2A, a self-consistent nonlinear hybrid-kinetic simulation is conducted utilizing the experimental parameters and profiles before the occurrence of this synergy as the code M3D-K input. In particular, we focus chiefly on the phase-space transport, loss and redistribution of energetic ions induced by two cases, one with only TM and one with synergy between fishbone/sawtooth and TM. It is found that the synergy of the fishbone/sawtooth and TM on energetic-ion transport, loss and redistribution is important and can dramatically enhance the loss rate of energetic ions compared with the case with only TM. It is due to the fact that such synergy can open up an efficient energetic-ion loss channel which connects the plasma center and edge. The phase space transport and redistribution of energetic ions induced by the two different cases are also respectively analyzed and compared in detail. Because of the overestimation of amplitudes of fishbone/sawtooth and TM in the simulations, the obtained energetic-ion transport level is only limited in the context of the numerical framework. These findings indicate that the synergy triggering the sawtooth collapse may lead to an enhancement of the energetic-ion transport and can help us understand the underlying mechanisms of synergy-induced energetic-ion transport.

Effect of Heat Treatment on Osteoblast Performance and Bactericidal Behavior of Ti6Al4V(ELI)-3at.%Cu Fabricated by Laser Powder Bed Fusion.

Cu addition to alloys for biomedical applications has been of great interest to reduce bacterial growth. In situ-alloyed Ti6Al4V(ELI)-3at.%Cu was successfully manufactured by laser powder bed fusion (L-PBF). Even so, post-heat treatments are required to avoid distortions and/or achieve required/desired mechanical and fatigue properties. The present study is focused on the investigation of microstructural changes in L-PBF Ti6Al4V(ELI)-3at.%Cu after stress relieving and annealing treatments, as well as their influence on osteoblast and bactericidal behavior. After the stress relieving treatment, a homogenously distributed β phase and CuTi2 intermetallic precipitates were observed over the α' matrix. The annealing treatment led to the increase in amount and size of both types of precipitates, but also to phase redistribution along α lamellas. Although microstructural changes were not statistically significant, such increase in β and CuTi2 content resulted in an increase in osteoblast proliferation after 14 days of cell culture. A significant bactericidal behavior of L-PBF Ti6Al4V(ELI)-3at.%Cu by means of ion release was found after the annealing treatment, provably due to the easier release of Cu ions from β phase. Biofilm formation was inhibited in all on Cu-alloyed specimens with stress relieving but also annealing treatment.

Совершенствование конструкции перераспределителей жидкости с целью обеспечения эффективной работы насадочных экстракторов при высоких нагрузках по сплошной фазе

The article touches upon the problems of effective phase redistribution in packed extractors operatingat high continuous phase loadings. A fundamentally new liquid redistributor device is proposed to ensure effective phase distribution at high continuous phase velocity and a high ratio of continuous phase/dispersed phase.The CFD-analysis methods proved the improvement of the uniformity of the dispersed phase distribution and the reduction of the continuous phase backmixing upstream of the redistributor when using the proposedinvention in comparison with the redistribution plates.

Investigation of the liquid carryovers in the branching T-junction, based on historical data

High liquid content is obtained in the T-junction side arm, which affects the operational performance of downstream equipment installed in offshore petroleum industries. Diameter ratio, velocity ratio, and side arm angle of T-junction play dynamic role to control phase redistribution. The effect of these parameters on liquid take-offs is unclear from literature, without any agreement among researchers. Literature only provides empirical correlations valid for one specific application for which the correlations were developed. There is a dire need of correlations with high accuracies to conclude the effect of a certain variable on liquid carryovers based on available data. Objectives of this study are to collect data from multiple research publications, develop easy to use correlations, and to study parameters response surfaces. Plot digitization and Design Expert software are utilized for data collection and statistical analysis, respectively. Results depicted that phase separation improves by reducing diameter ratio to 0.33 and upward inclined side arm. Furthermore, liquid carryovers escalate by increasing velocity ratio and decrease at higher velocity ratios. This research study is first attempt in last few decades which is based on collection of data from different experimentation facilities and eliminating confusions among researchers about effect of parameters on phase separation.

Time- and Space-Resolved In Situ X-ray Diffraction Study of Phase Transformations and Redistribution in Zn–Air Battery Anodes

Time- and Space-Resolved In Situ X-ray Diffraction Study of Phase Transformations and Redistribution in Zn–Air Battery Anodes

Exploring the Steric Hindrance of Alkylammonium Cations in the Structural Reconfiguration of Quasi‐2D Perovskite Materials Using a High‐throughput Experimental Platform

AbstractReduced‐dimensional (2D or quasi‐2D) perovskites have recently attracted considerable interest due to their superior long‐term stability. The nature of the intercalating cations plays a key role in determining the physicochemical properties and stability of the quasi‐2D perovskites. Here, the thermal stability of a series of 2D Ruddlesden−Popper (RP) perovskites is studied using seven types of intercalating cations with increasing linear carbon‐chain length from ethylammonium (EA) to n‐dodecylammonium (DA) through a high‐throughput platform. The results show that long‐chain cations in quasi‐2D perovskite films lead to strong steric hindrance between adjacent perovskite domains, thus suppressing Ostwald ripening during the thermal‐aging process. For short‐chain cations, increased‐dimensional phase redistribution during the aging period is observed, which can benefit a concomitant regeneration of the 3D/3D‐like perovskite phases. The impact of steric hindrance on structural reconfiguration and the subsequent phase redistribution in quasi‐2D perovskites are systematically characterized by UV–vis absorption spectra, photoluminescence spectra, and X‐ray diffraction patterns. Due to the steric hindrance effect, an optimal chain length is found to maximize film stability by balancing the water/oxygen resistance and increased‐dimensional phase redistribution. This study provides new insight into the thermal stability of quasi‐2D perovskites.

Redistribution and refinement of the dendrites in a Mg-Y alloy by laser surface remelting and its influence on mechanical properties

Laser surface remelting (LSR) was performed on a Mg-6.2Y (at.%) magnesium alloy to enhance mechanical properties of its surface. The results show that both grains and secondary phase were greatly refined by LSR. The ε phase (Mg24+xY5) was redistributed from α-Mg grain boundaries to interior of the grains. The Y content of ε phase decreased from 14.3 to 9.3 at.% due to the LSR. Some metastable Y-rich nano particles were formed on the ε phase due to the rapid solidification. Mechanical properties of treated surface were significantly improved due to grain refinement and phase redistribution. Compressive strength of the treated region was increased to 606 MPa and exhibited a moderated ductility compared to the initial material. The increase of ductility by LSR is related to the uniformed redistribution of ε phase, which led to a homogeneous distribution of strain.

Operando observations of active three phase boundary of patterned nickel - Yttria stabilized zirconia electrode in solid oxide cell

In solid oxide fuel cells (SOFCs) and solid oxide electrolysis cells (SOECs), the substantial performance degradation of nickel (Ni) - yttria-stabilized zirconia (YSZ) fuel electrode has been a growing challenge for commercialization. The microstructure of Ni-YSZ electrode is not stable during long-term operation due to Ni phase redistribution. In the present study, operando observations of patterned Ni film electrodes under SOFC, SOEC and reversible solid oxide cell (RSOC) operation modes are conducted. Confocal laser scanning microscopy is applied to acquire real-time microscopy images of the three phase boundary (TPB) under three operation modes to study the Ni mobility on the YSZ surface. The operando observation showed that the Ni phase dynamically spreads and splits up only under the SOFC mode, while this phenomenon is not observed under the SOEC mode. Ni coarsening occurs regardless of the operation mode. The dynamic motion of active TPB qualitatively correlates with the variation in the current density during the operation. The contact angles of Ni on flat YSZ surface after operation are the smallest for SOFC, followed by RSOC and the largest for SOEC. Competition between the altered Ni wettability and the Ni agglomeration finally determines the complicated Ni morphological changes.

Understanding fission gas bubble distribution, lanthanide transportation, and thermal conductivity degradation in neutron-irradiated α-U using machine learning

U 10Zr based metallic nuclear fuel is the leading candidate for next-generation sodium-cooled fast reactors in the United States. US research reactors have used and tested this fuel type since the 1960s and accumulated considerable experience and knowledge about the fuel performance. Most of the knowledge, however, remains empirical. The lack of mechanistic understanding of fuel performance puts a large burden on proof through experimental verification for the qualification of U 10Zr fuel for commercial use. This paper proposes an image data-driven machine learning approach, coupled with domain knowledge provided by advanced post irradiation examination, to provide unprecedented quantified insights into the morphology, size, density and the connectivity of fission gas bubbles and their effects on the fission product transportation and thermal conductivity. Specifically, we developed a method to automatically detect, extract statistics, and classify ~19,000 fission gas bubbles into different categories, and quantitatively link the data to lanthanide transportation through connected bubbles and degradation of thermal conductivity along the radial temperature gradient in a neutron irradiated U 10Zr annular fuel. Results indicate the approach can be modified to study other irradiation effects, such as secondary phase redistribution and gaseous fuel swelling in other irradiated nuclear fuels. • This study showcases a novel method utilizing an image data-driven machine learning approach for advanced post irradiation examination. • The features and statistics of 19,000 fission gas bubbles are derived by the decision tree algorithm. • The bubble statistics provide quantified insights into microstructural features of irradiated fuel and how they relate to fuel performance.