In this work, a higher-order Proton Exchange Membrane (PEM) Fuel Cell system is controlled using a cascaded control approach. The primary and secondary controllers, NPID/PI, are non-linear proportional-integral-derivative and proportional-integral, respectively. The suggested cascade approach controls the stack voltage by adjusting the air compressor voltage to maintain the oxygen excess ratio value within limits. Two additional cascade control structures, PID/PI and FOPID/FOPI (fractional order PID and fractional order PI), are also created for a fair comparison. A genetic algorithm is used to determine the controller's optimal parameters by minimising the time integral absolute error of the primary controller. Results show that NPID/PI control structure achieves the minimum value of settling time and overshot (0.9514 s, 0.021%) compared to FOPID/PI (1.8980 s, 0.036%) and PID/PI (3.2308 s, 0.092%), respectively. Finally, it can be concluded from the result of setpoint tracking, disturbance rejection, and noise suppression that the proposed controller is efficient and robust compared to other designed controllers.
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