Electrodes For Oxygen Evolution Reaction Research Articles

PTFE as a Multifunctional Binder for High-Current-Density Oxygen Evolution.

Binder plays a crucial role in constructing high-performance electrodes for water electrolysis. While most research has been focused on advancing electrocatalysts, the application of binders in electrode design has yet to be fully explored. Herein, the in situ incorporation of polytetrafluoroethylene (PTFE) as a multifunctional binder, which increases electrochemical active sites, enhances mass transfer, and strengthens the mechanical and chemical robustness of oxygen evolution reaction (OER) electrodes, is reported. The NiFe-LDH@PTFE/NF electrode prepared by co-deposition of PTFE with NiFe-layered double hydroxide onto nickel foam demonstrates exceptional long-term stability with a minimal potential decay rate of 0.034mV h-1 at 500mA cm-2 for 1000 h. The alkaline water electrolyzer utilizing NiFe-LDH@PTFE/NF requires only 1.584V at 500mA cm-2 and sustains high energy efficiency over 1000 h under industrial operating conditions. This work opens a new path for stabilizing active sites to obtain durable electrodes for OER as well as other electrocatalytic systems.

20 Seconds to fabricate high-performance NiFe-based anode for seawater electrolysis via bidirectional pulse current method

Direct electrolysis of seawater to produce green hydrogen has attracted great attention. While the development of efficient and rapid manufacturing processes for high-performance electrodes, particularly for the oxygen evolution reaction (OER), remains trail. Here, we introduce an innovative approach to fabricate high-performance NiFe-based OER electrodes using an ultrafast and eco-friendly bidirectional pulse current (BPC) method, which remarkably shortens the production time to only 20 s. Our BPC method alternates oxidation and reduction currents within a single period, promoting the in-situ formation of porous NiFe(oxy)hydroxide nanosheets through dissolution/deposition processes. Moreover, this methodology creatively utilizes the “Cl− induced effect”, typically a hindrance in other electrochemical systems involving seawater or brine, to enhance the synthesis of electrodes from NaCl-based electrolyte devoid of additional Ni/Fe cations. The prepared NiFe-based electrode (NFF O-R 20 s) demonstrates remarkable OER catalytic activity, with optimal overpotentials (ηj) of 272, 308 and 367 mV at current densities (j) of 10, 100 and 1000 mA cm−2, respectively. Impressively, it maintains a low cell voltage of 1.59 V after enduring 1000 h of operation under the industrially current density of 300 mA cm−2, with a direct current energy consumption of 3.8 kWh Nm−3 H2 for overall alkaline seawater electrolysis. Our BPC preparation approach provides a promising path to construction high-catalytic activity, good-stability electrode, and low-energy consumption direct seawater electrolyzer.

CoNi-phosphides with iron incorporation effectively boost hydrogen evolution reaction and oxygen evolution reaction for overall water splitting

Rational design of high-efficiency, durable and cost-effective electrocatalysts for H2 production is essential to accelerate hydrogen production from fundamental experiments to practical industrial applications. Herein, cobalt-nickel-iron phosphides are constructed on Ni foam (CoNiFeP@NF) via a simple one-step electrochemical deposition method as self-supported electrodes for efficiently water splitting. The introduction of Fe element significantly enhances the catalytic properties of CoNiP@NF electrode for both hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). Additionally, the optimal HER and OER electrodes are obtained by adjusting the Fe3+ concentration at 0.1 (CoNiFeP@NF-0.1) and 0.15 M (CoNiFeP@NF-0.15), respectively. Benefiting from the modulation of the electronic structure of CoNiP by the Fe element, CoNiFeP@NF-0.1 and CoNiFeP@NF-0.15 electrodes only require the overpotentials (η) of 48 mV for HER and 223 mV for OER to reach the current density of 10 mA cm−2, superior to the reference CoNiP@NF electrode (η10, HER = 89 mV, η10, OER = 333 mV). Subsequently, the electrolyzer constructed by CoNiFeP@NF-0.1 as cathode and CoNiFeP@NF-0.15 as anode exhibits excellent overall water splitting performance with a cell voltage of 1.56 V at a current density of 10 mA cm−2. This work provides a convenient and effective strategy for regulating the catalytic activity of bifunctional phosphide catalysts for water splitting.

Recycled Cathodes in Rechargeable Aqueous Batteries as Ready-Made Electrodes for Oxygen Evolution Catalysis.

The development of a low-cost and efficient oxygen evolution reaction (OER) electrode is of critical importance for water electrolysis technologies. The general approach to achieving a high-efficiency OER electrode is to regulate catalytic material structures by synthetic control. Here we reported an orthogonal approach to obtaining the OER electrode without intentional design and synthesis, namely, recycling MnO2 cathodes from failed rechargeable aqueous batteries and investigating them as ready-made catalytic electrodes. The recycled MnO2 cathode showed very little Zn2+ storage capacity but surprisingly high OER activity with a low overpotential of 307 mV at 10 mA cm-2 and a small Tafel slope of 77.9 mV dec-1, comparable to the state-of-the-art RuO2 catalyst (310 mV, 86.9 mV dec-1). In situ electrochemical and theoretical studies jointly revealed that the accelerated OER kinetics of the recycled MnO2 electrode was attributed to the enlarged active surface area of MnO2 and optimized electronic structure of Mn sites. This work suggests failed battery cathodes as successful catalysis electrodes for sustainable energy development.

The excellent performance of oxygen evolution reaction on stainless steel electrodes by halogen oxyacid salts etching

Development of low-cost, efficient, and stable electrocatalysts for oxygen evolution reaction (OER) is the key issue for a large-scale hydrogen production. Recently, in-situ corrosion of stainless steel seems to be a feasible technique to obtain an efficient OER electrode, while a wide variety of corrosive agents often lead to significant difference in catalytic performance. Herein, we synthesized Ni-Fe based nanomaterials with OER activity through a facile one-step hydrothermal etching method of stainless steel mesh, and investigated the influence of three halogen oxyacid salts (KClO3, KBrO3, KIO3) on water oxidation performance. It was found that the reduction product of oxyacid salts has the pitting effect on the stainless steel, which plays an important role in regulating the morphology and composition of the nanomaterials. The KBrO3-derived electrode shows optimal OER performance, giving the small overpotential of 228 and 270 mV at 10 and 100 mA cm−2 respectively, a low Tafel slope of 36.2 mV dec−1, as well as durable stability in the long-time electrolysis. This work builds an internal relationship between the corrosive agents and the OER performance of the as-prepared electrodes, providing promising strategies and research foundations for further improving the OER performance and optimizing the structure of stainless steel electrodes.

Phase engineering and surface reconstruction of FeNiMo alloys as high efficient electrode for oxygen evolution reaction

In the field of electrocatalysis, most of the electrodes have the problem of poor mechanical properties, which leads to the electrode can not be used on a large scale. At present, most bulk electrodes are used to study their mechanical properties due to their unique phase composition distribution and facile fabricate methods. But their novel properties in the field of electrocatalysts have not been fully developed. Multi-element bulk electrodes not only diversified the electronic states, but also build complex surface morphology by different dissolution rate between multi-phase distribution. In this paper, we synthesized the FeNiMo bulk electrode for oxygen evolution reaction (OER) with two-phase coexistence of Mo-doped face center cubic phase (FCC) and Mo-rich intermetallic compound (IMC) phase. During cyclic voltammetry activation, the surface reconstruction of Mo-rich IMC phases generated by ion leaching leaves Fe–Ni pore structures with more active area, which enhances OER performance. Meanwhile, the electron states get more diverse on the surface of remaining FCC phases due to Mo doping, which provides more suitable sites for four-step OER process. The FeNiMo electrode shows an ultra-low overpotential of 212 mV and 293.4 mV at a current density of 10 mA cm−2 and 100 mA cm−2, respectively. Moreover, it can maintain stability at 100 mA cm−2 for up to 72 h. This work provides a strategy for studying the relationship between phase composition and electrochemical performance of alloy bulk electrodes.

Direct Electroplating Ruthenium Precursor on the Surface Oxidized Nickel Foam for Efficient and Stable Bifunctional Alkaline Water Electrolysis.

Water electrolysis to produce hydrogen (H2) using renewable energy is one of the most promising candidates for realizing carbon neutrality, but its reaction kinetics is hindered by sluggish anodic oxygen evolution reaction (OER). Ruthenium (Ru) in its high-valence state (oxide) provides one of the most active OER sites and is less costly, but thermodynamically unstable. The strong interaction between Ru nanoparticles (NPs) and nickel hydroxide (Ni(OH)2) is leveraged to directly form Ru-Ni(OH)2 on the surface of a porous nickel foam (NF) electrode via spontaneous galvanic replacement reaction. The formation of Ru─O─Ni bonds at the interface of the Ru NPs and Ni(OH)2 (Ru-Ni(OH)2) on the surface oxidized NF significantly enhance stability of the Ru-Ni(OH)2/NF electrode. In addition to OER, the catalyst is active enough for the hydrogen evolution reaction (HER). As a result, it is able to deliver overpotentials of 228 and 15mV to reach 10mA cm-2 for OER and HER, respectively. An industry-scale evaluation using Ru-Ni(OH)2/NF as both OER and HER electrodes demonstrates a high current density of 1500mA cm-2 (OER: 410mV; HER: 240mV), surpassing commercial RuO2 (OER: 600mV) and Pt/C based performance (HER: 265mV).

Tuning Stainless Steel Oxide Layers through Potential Cycling─AEM Water Electrolysis Free of Critical Raw Materials.

Anion exchange membrane water electrolyzers (AEMWEs) have an intrinsic advantage over acidic proton exchange membrane water electrolyzers through their ability to use inexpensive, stable materials such as stainless steel (SS) to catalyze the sluggish oxygen evolution reaction (OER). As such, the study of active oxide layers on SS has garnered great interest. Potential cycling is a means to create such active oxide layers in situ as they are readily formed in alkaline solutions when exposed to elevated potentials. Cycling conditions in the literature are rife with unexplained variations, and a complete account of how these variations affect the activity and constitution of SS oxide layers remains unreported, along with their influence on AEMWE performance. In this paper, we seek to fill this gap in the literature by strategically cycling SS felt (SSF) electrodes under different scan rates and ranges. The SSF anodes were rapidly activated within the first 50 cycles, as shown by the 10-fold decline in charge transfer resistance, and the subsequent 1000 cycles tuned the metal oxide surface composition. Cycling the Ni redox couple (RC) increases Ni content, which is further enhanced by lowering the cycling rate, while cycling the Fe RC increases Cr content. Fair OER activity was uncovered through cycling the Ni RC, while Fe cycling produced SSF electrodes active toward both the OER and the hydrogen evolution reaction (HER). This indicates that inert SSF electrodes can be activated to become efficient OER and HER electrodes. To this effect, a single-cell AEMWE without any traditional catalyst or ionomer generated 1.0 A cm-2 at 1.94 V ± 13.3 mV with an SSF anode, showing a fair performance for a cell free of critical raw materials.

IrO2 Oxygen Evolution Catalysts Prepared by an Optimized Photodeposition Process on TiO2 Substrates.

Preparing high-performance oxygen evolution reaction (OER) catalysts with low precious metal loadings for water electrolysis applications (e.g., for green hydrogen production) is challenging and requires electrically conductive, high-surface-area, and stable support materials. Combining the properties of stable TiO2 with those of active iridium oxide, we synthesized highly active electrodes for OER in acidic media. TiO2 powders (both commercially available Degussa P-25® and hydrothermally prepared in the laboratory from TiOSO4, either as received/prepared or following ammonolysis to be converted to titania black), were decorated with IrO2 by UV photodeposition from Ir(III) aqueous solutions of varied methanol scavenger concentrations. TEM, EDS, FESEM, XPS, and XRD measurements demonstrate that the optimized version of the photodeposition preparation method (i.e., with no added methanol) leads to direct deposition of well-dispersed IrO2 nanoparticles. The electroactive surface area and electrocatalytic performance towards OER of these catalysts have been evaluated by cyclic voltammetry (CV), Linear Sweep Voltammetry (LSV), and Electrochemical Impedance Spectroscopy (EIS) in 0.1 M HClO4 solutions. All TiO2-based catalysts exhibited better mass-specific (as well as intrinsic) OER activity than commercial unsupported IrO2, with the best of them (IrO2 on Degussa P-25® ΤiO2 and laboratory-made TiO2 black) showing 100 mAmgIr-1 at an overpotential of η = 243 mV. Chronoamperometry (CA) experiments also proved good medium-term stability of the optimum IrO2/TiO2 electrodes during OER.

Incorporation of Ag in Co9S8-Ni3S2 for Predominantly Enhanced Electrocatalytic Activities for Oxygen Evolution Reaction: A Combined Experimental and DFT Study.

Electrodeposition of abundant metals to fabricate efficient and durable electrodes play a viable role in advancing renewable electrochemical energy technologies. Herein, we deposit Co9S8-Ag-Ni3S2@NF onto nickel foam (NF) to form Co9S8-Ag-Ni3S2@NF as a highly efficient electrode for oxygen evolution reaction (OER). The electrochemical investigation verifies that the Co9S8-Ag-Ni3S2@NF electrode exhibits superior electrocatalytic activity toward OER because of its nanoflowers' open-pore morphology, reduced overpotential (η10 = 125 mV), smaller charge transfer resistance, long-term stability, and a synergistic effect between various components, which allows the reactants to be more easily absorbed and subsequently converted into gaseous products during the water electrolysis process. DFT calculation also reveals that the introduction of Ag (222) surface into the Co9S8 (440)-Ni3S2 (120) system increases the electronic density of states per unit cell of a system and significantly reduces the energy barriers of intermediates for OER, leading to enhanced electrocatalytic activity for OER. This study showcases the innovation of employing trimetallic nanomaterials immobilized on a conductive, continuous porous three-dimensional network formed on a nickel foam (NF) substrate as a highly efficient catalyst for OER.

IrO2 nanoparticles supported on submicrometer-sized TiO2 as an efficient and stable coating for oxygen evolution reaction

The sluggish kinetics of the oxygen evolution reaction (OER) refers to the major contributor to the energy losses in electrowinning of metals. Improving the stability in the long term and activity of the electrocatalyst for OER take on a critical significance in reducing the energy consumption. An efficient and stable OER electrode (named as Ti/SMST/IrO2 electrode) was prepared in this study by supporting IrO2 nanoparticles on the surface of the submicrometer-sized TiO2 (SMST) interlayer. The obtained results indicated that the IrO2 nanoparticles approximately 14 nm in size were supported onto the submicrometer-sized TiO2 particles’ surface and exhibited a cactus-like morphology. The Ti/SMST/IrO2 electrode with the SMST interlayer prepared at 450 °C exhibited the highest electrocatalytic activity in terms of OER for its largest active surface area. This electrode showed an overpotential of 350 mV at a current density of 50 mA cm−2 and displayed a remarkable electrochemical stability of 443 h at a high current density of 2 A cm−2 in H2SO4 solution without significant change in OER activity. The prepared Ti/SMST/IrO2 electrode with high electrocatalytic performance is considered one of the promising electrodes for OER.

Self-supported low-crystallinity CoFe layered double hydroxide nanospheres on monolayer Ti3C2 electrode for oxygen evolution reaction

The electrocatalytic oxygen evolution reaction is a crucial means to support the conversion and storage of the sustainable renewable energy. Low-crystallinity can offer short-range structural ordering and high active site density. In this work, an efficient self-supported oxygen evolution reaction (OER) electrocatalyst, cobalt iron layered double hydroxide (LDH) grown on Ti3C2 modified nickel foam (NF) heterostructure anode (CoFe-LDH/Ti3C2/NF) was prepared using electrodeposition. The exceptional electrocatalytic OER performance is ensured by in situ decorating monolayer Ti3C2/NF (s-Ti3C2/NF) with low-crystallinity CoFe nanospheres. By harnessing the low crystallinity, well-chosen composition and reasonable heterostructure, the overpotential of CoFe-LDH/Ti3C2/NF decreases to 246 mV at a current density of 10 mA·cm−2 in alkaline media. After 3000 cyclic voltammograms cycles, the ignorable increase in overpotential of 14 mV suggest the excellent long circular stability. Moreover, an accelerated reaction kinetics is implied by the smaller Tafel slope (28.76 mV·dec−1) and higher double-layer specific capacitance (2.33 mF·cm−2), which surpassed the counterparts CoFe-LDH grown on NF (CoFe-LDH/NF) and s-Ti3C2/NF. This work paves a new way to fabricate the low-crystallinity materials for electrocatalysis and energy storage.

Microwave sintering construct 3D NiFeAl micro/nano porous bulk electrode for effective oxygen evolution reaction

The development of oxygen evolution reaction (OER) electrocatalysts is an important strategy to produce hydrogen energy by water splitting. Based on the Kirkendall effect and the capillary action of Al melting, this paper introduced a proper amount of Al into NiFe, and the 3D porous bulk high-efficiency OER electrodes were successfully prepared by microwave sintering. The 3D porous structure can provide abundant active sites for OER. The porous channel accelerates the penetration of O2 and electrolyte, shortens the diffusion path of reagents and products, and reduces the charge transfer resistance. It is worth noting that the NiFeAl porous bulk electrode shows excellent OER performance. The overpotentials are 205 mV and 251 mV at the current density of 10 mA cm−2 and 100 mA cm−2, respectively, and the Tafel slope is as low as 39.3 mV dec−1. Due to the existence of Al in the electrode and continuous etching and reconstruction in 1 M KOH solution, the stability test of the electrode lasts for more than 80 h, and the stability rate is even as high as 99.6%. In this work, a new view is put forward in developing an efficient and stable OER electrocatalysts for the preparation of transition metals.

Confined growth of Ultrathin, nanometer-sized FeOOH/CoP heterojunction nanosheet arrays as efficient self-supported electrode for oxygen evolution reaction

Self-supported electrodes, featuring abundant active species and rapid mass transfer, are promising for practical applications in water electrolysis. However, constructing efficient self-supported electrodes with a strong affinity between the catalytic components and the substrate is of great challenge. In this study, by combining the ideas of in-situ construction and space-confined growth, we designed a novel self-supported FeOOH/cobalt phosphide (CoP) heterojunctions grown on a carefully modified commercial Ni foam (NF) with three-dimensional (3D) hierarchically porous Ni skeleton (FeOOH/CoP/3D NF). The specific porous structure of 3D NF directs the confined growth of FeOOH/CoP catalyst into ultra-thin and small-sized nanosheet arrays with abundant edge active sites. The active FeOOH/CoP component is stably anchored on the rough pore wall of 3D NF support, leading to superior stability and improved conductivity. These structural advantages contributed to a highly facilitated oxygen evolution reaction (OER) activity and enhanced durability of the FeOOH/CoP/3D NF electrode. Herein, the FeOOH/CoP/3D NF electrode afforded a low overpotential of 234 mV at 10 mA cm−2 (41 mV smaller than FeOOH/CoP grown on unmodified Ni foam) and high stability for over 90 h, which is among the top reported OER catalysts. Our study provides an effective idea and technique for the construction of active and robust self-supported electrodes for water electrolysis.

Engineering Metallic Alloy Electrode for Robust and Active Water Electrocatalysis with Large Current Density Exceeding 2000mAcm-2.

The amelioration of brilliantly effective electrocatalysts working at high current density for the oxygen evolution reaction (OER) is imperative for cost-efficient electrochemical hydrogen production. Yet, the kinetically sluggish and unstable catalysts remain elusive to large-scale hydrogen (H2) generation for industrial applications. Herein, a new strategy is demonstrated to significantly enhance the intrinsic activity of Ni1-xFex nanochain arrays through a trace proportion of heteroatom phosphorus doping that permits robust water splitting at an extremely large current density of 1000 and 2000mAcm-2 for 760h. The in situ formation of Ni2P and Ni5P4 on Ni1-xFex nanochain arrays surface and hierarchical geometry of the electrode significantly promote the reaction kinetics and OER activity. The OER electrode provides exceptionally low overpotentials of 222 and 327mV at current densities of 10 and 2000mAcm-2 in alkaline media, dramatically lower than benchmark IrO2 and is among the most active catalysts yet reported. Remarkably, the alkaline electrolyzer renders a low voltage of 1.75V at a large current density of 1000mAcm-2, indicating outperformed overall water splitting. The electrochemical fingerprints demonstrate vital progress toward large-scale H2 production for industrial water electrolysis.

Exceptional Performance of 3D Additive Manufactured NiFe Phosphite Oxyhydroxide Hollow Tubular Lattice Plastic Electrode for Large‐Current‐Density Water Oxidization

In this article, we report a 3D NiFe phosphite oxyhydroxide plastic electrode using high‐resolution digital light processing (DLP) 3D‐printing technology via induced chemical deposition method. The as‐prepared 3D plastic electrode exhibits no template requirement, freedom design, low‐cost, robust, anticorrosion, lightweight, and micro‐nano porous characteristics. It can be drawn to the conclusion that highly oriented open‐porous 3D geometry structure will be beneficial for improving surface catalytic active area, wetting performance, and reaction–diffusion dynamics of plastic electrodes for oxygen evolution reaction (OER) catalysis process. Density functional theory (DFT) calculation interprets the origin of high activity of NiFe(PO3)O(OH) and demonstrates that the implantation of the –PO3 can effectively bind the 3d orbital of Ni in NiFe(PO3)O(OH), lead to the weak adsorption of intermediate, make electron more active to improve the conductivity, thereby lowing the transform free energy of *O to *OOH. The water oxidization performance of as‐prepared 3D NiFe(PO3)O(OH) hollow tubular (HT) lattice plastic electrode has almost reached the state‐of‐the‐art level compared with the as‐reported large‐current‐density catalysts or 3D additive manufactured plastic/metal‐based electrodes, especially for high current OER electrodes. This work breaks through the bottleneck that plagues the performance improvement of low‐cost high‐current electrodes.

Stainless Steel Activation for Efficient Alkaline Oxygen Evolution in Advanced Electrolyzers.

Designing robust and cost-effective electrocatalysts for efficient alkaline oxygen evolution reaction (OER) is of great significance in the field of water electrolysis. In this study, an electrochemical strategy to activate stainless steel (SS) electrodes for efficient OER is introduced. Bycycling the SS electrode within a potential window that encompasses the Fe(II)↔Fe(III) process, its OER activity can be enhanced to a great extent compared to using a potential window that excludes this redox reaction, decreasing the overpotential at current density of 100mA cm-2 by 40mV. Electrochemical characterization, Inductively Coupled Plasma - Optical Emission Spectroscopy, and operando Raman measurements demonstrate that the Fe leaching at the SS surface can be accelerated through a Fe → γ-Fe2O3 → Fe3O4 or FeO → Fe2+ (aq.) conversion process, leading to the sustained exposure of Cr and Ni species. While Cr leaching occurs during its oxidation process, Ni species display higher resistance to leaching and gradually accumulate on the SS surface in the form of OER-active Fe-incorporated NiOOH species. Furthermore, a potential-pulse strategy is also introduced to regenerate the OER-activity of 316-type SS for stable OER, both in the three-electrode configuration (without performance decay after 300h at 350mA cm-2) and in an alkaline water electrolyzer (≈30mV cell voltage increase after accelerated stress test-AST). The AST-stabilized cell can still reach 1000 and 4000mA cm-2 at cell voltages of 1.69 and 2.1V, which makes it competitive with state-of-the-art electrolyzers based on ion-exchange membrane using Ir-based anodes.

A solution-based oxidation–reduction approach for spontaneous construction of nanowire architectures on copper metals

Copper (Cu) is a critically important functional material with widespread applications in catalysis, battery technology, and sensing. The oxidation–reduction approach serves as an efficient means to modify Cu metals, enabling the creation of nanowire architectures that expand their specific surface area and facilitate the engineering of catalytic active sites. However, the crucial issue is that the reduction process typically requires high-temperature treatment in an H2 atmosphere, which is laborious and demanding. Here using the dimethylamine methyl borane (C2H10BN) as an efficient reduction reagent, we report a facile solution-based oxidation–reduction approach at room temperature for the direct formation of the nanowire architectures on commercial Cu foams (CF), resulting in a unique three-dimensional (3D) hierarchically skeleton architecture. Moreover, as a typical application, cobalt hydroxide (Co(OH)2) is electrodeposited on the CF with nanowires (CFNW) to form a CFNW/Co(OH)2 electrode for oxygen evolution reaction (OER). The obtained results indicate the nanowire structure significantly increases the contact area between Co(OH)2 and CFNW substrate, resulting in an outstanding OER performance with an overpotential of 175 mV at 10 mA cm−2 in 1 M KOH. Importantly, this study presents a straightforward modification approach applicable to Cu metals, enabling large-scale production of advanced 3D skeleton Cu materials with diverse applications.

Ni,Fe,Co-LDH Coated Porous Transport Layers for Zero-Gap Alkaline Water Electrolyzers.

Next-generation alkaline water electrolyzers will be based on zero-gap configuration to further reduce costs related to technology and to improve performance. Here, anodic porous transport layers (PTLs) for zero-gap alkaline electrolysis are prepared through a facile one-step electrodeposition of Ni,Fe,Co-based layered double hydroxides (LDH) on 304 stainless steel (SS) meshes. Electrodeposited LDH structures are characterized using Scanning Electron Microscopy (SEM) confirming the formation of high surface area catalytic layers. Finally, bi and trimetallic LDH-based PTLs are tested as electrodes for oxygen evolution reaction (OER) in 1 M KOH solution. The best electrodes are based on FeCo LDH, reaching 10 mA cm-2 with an overpotential value of 300 mV. These PTLs are also tested with a chronopotentiometric measurement carried out for 100 h at 50 mA cm-2, showing outstanding durability without signs of electrocatalytic activity degradation.

Cathodized Stainless Steel Mesh for Binder-Free NiFe<sub>2</sub>O<sub>4</sub>/NiFe Layer Double Hydroxides Oxygen Evolution Reaction Electrode

Oxygen evolution reaction (OER) is an essential reaction commonly applied in various energy storage and conversion technologies. One of the common issues of OER lies in its low kinetic activity. Therefore, developing durable, low-cost, and high-performance OER catalysts is critical. Recently, many attempts have used stainless steel mesh (SSM) as the substrate for OER electrodes because SSM is abundant, cheap, and durable. Nickel/iron-based materials, i.e., NiFe2O4/NiFe layer double hydroxides (LDHs), are regarded as one of the most excellent OER catalysts in alkaline electrolytes, making them attractive low-cost materials for OER catalysts. However, synthesizing NiFe2O4/NiFe LDHs directly on the surface of SSM is challenging. Modifying the SSM surface through cathodization has proved to enhance the adhesion and OER activity. Moreover, the cathodization technique is facile and cost-effective. In this work, the surface of SSM is modified by cathodization treatment. Subsequently, NiFe2O4/NiFe LDHs are deposited onto the surface of treated SSM via a low-temperature one-step chemical bath deposition technique. This synthesis is a binder-free method; the resulted electrodes show excellent OER performance without the binder effects. The as-prepared electrodes have a small Tafel slope of 125.4 mV/dec (1 M KOH) and high durability (10 mA/cm2 for 50 hours).